Hanging rail cutting device with automatic discharging function

Abstract

The utility model discloses an overhead rail cutting device with an automatic discharging function, which relates to the technical field of section bar processing equipment and comprises a support, a cutting machine arranged on the support, a driving unit arranged at the bottom of the support, a conveying frame connected to one end of the support, a plurality of conveying rollers arranged on the conveying frame, and synchronous action of the conveying frame along with the support. A sliding support frame is arranged on the conveying frame; a material turning unit is arranged on one side of the conveying frame, and a material pushing unit is arranged on the other side of the conveying frame. The material turning unit comprises a material turning frame, a material turning plate is rotationally arranged at the top end of the material turning frame, a datum plate is arranged at one end of the material turning plate, a material turning driving cylinder is arranged at the inner bottom of the material turning frame, and the output end of the material turning driving cylinder is hinged to the material turning plate; the material pushing unit comprises a material pushing driving cylinder, a material pushing head is arranged at the output end of the material pushing driving cylinder, the material pushing head can push the hanger rail to the material overturning plate, the material pushing unit and the material overturning unit are matched to replace manpower to achieve transferring of the hanger rail, labor intensity is reduced, and working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to profile processing equipment technical field especially, it relates to a hanging rail cutting device with automatic unloading function. BACKGROUND

[0002] Referring to the drawings Figure 1 The hanging rail is in whole U type, and is equipped with two mutually parallel vertical walls, when the hanging rail is produced and processed, first, the steel band is extruded into shape through each group of moulds through the hanging rail forming machine, then the whole hanging rail is cut to length using the cutting machine, the cut hanging rail falls to the conveying frame, and then the hanging rail is transferred to the storage rack.

[0003] At present, when the hanging rail is cut to length and falls to the conveying frame, when needing to transfer the hanging rail to the storage rack, two workers are arranged on one side of the conveying frame, since the hanging rail needs to bear the weight of the hoisted object in the use process, therefore the wall thickness of the hanging rail is mostly above 4mm, so the whole hanging rail has great weight, when the wall thickness is greater, more manpower is needed to complete the transfer of the hanging rail on the conveying frame to the storage rack, therefore the labor intensity of the workers is great, and along with the consumption of the physical strength of the workers, the work efficiency is further affected.

[0004] Therefore, a hanging rail cutting device with automatic unloading function is needed, which is used for replacing manpower to realize the transfer of the hanging rail, reduces the labor intensity and improves the work efficiency. CONTENT OF THE UTILITY MODEL

[0005] In view of the above technical problems, the utility model provides a hanging rail cutting device with automatic unloading function, which is used for solving the problems that the transfer of the cut hanging rail to the storage rack is relied on manpower, the labor intensity is great and the transfer efficiency is low due to the great weight of the hanging rail.

[0006] The above technical purpose of the utility model is realized through the following technical scheme:

[0007] A hanging rail cutting device with automatic unloading function, including the support, the support is equipped with the cutting machine for cutting the hanging rail, characterized by: the bottom of the support is equipped with the drive unit that makes the support linear reciprocating motion, one end of the support is connected with the conveying frame, a plurality of conveying rollers are equidistantly arranged on the conveying frame, the conveying frame moves synchronously with the support, the conveying frame is equipped with the sliding support frame;

[0008] At least one material turning unit is arranged on one side of the conveying frame, at least one material pushing unit that pushes the hanging rail to the material turning unit is arranged on the other side of the conveying frame.

[0009] The material turning unit includes a material turning frame, a material turning plate is rotatably provided at the top of the material turning frame, a reference plate is provided at one end of the material turning plate, and a material turning drive cylinder is provided at the inner bottom of the material turning frame. The output end of the material turning drive cylinder is hinged to the material turning plate.

[0010] The pushing unit includes a pushing drive cylinder, and the output end of the pushing drive cylinder is provided with a pushing head, which can push the lifting rail onto the flipping plate.

[0011] Furthermore, the flipping plate includes a connecting part and a receiving part, the receiving part is not higher than the conveyor frame, and the reference plate is located at the junction of the connecting part and the receiving part.

[0012] Furthermore, the reference plate is perpendicular to the receiving part.

[0013] Furthermore, the pusher head is located on the center line of the hanging rail height.

[0014] Furthermore, the pushing unit also includes a pushing frame, and the tilting frame and the pushing frame are connected as a whole by a connector.

[0015] Furthermore, the connector is a shaft with threads tapped on its outer wall, and the flipper and pusher are connected by the connector through the threaded connection.

[0016] Furthermore, the sliding support frame is provided with a sliding roller, and the conveying frame slides on the sliding roller.

[0017] Furthermore, the drive unit includes a pulley, a guide rail, a lead screw, and a drive motor. The pulley is rotatably mounted at the bottom of the bracket and cooperates with the guide rail. The lead screw is connected to the output end of the drive motor and enables the bracket to move linearly along the guide rail.

[0018] In summary, the beneficial technical effects of this utility model are as follows:

[0019] The pusher cylinder drives the pusher head to push the hanging rail cut from the conveyor frame laterally onto the receiving part of the flipping plate. Then, the flipping cylinder drives the flipping plate carrying the hanging rail to rotate counterclockwise. At this time, the flipping plate transfers the hanging rail to the storage rack by flipping. This mechanical method replaces manual transfer, which not only reduces labor intensity but also improves transfer efficiency. Attached Figure Description

[0020] Figure 1 This is a structural diagram of the hanging rail;

[0021] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 3 yes Figure 2Another angle view of the schematic diagram;

[0023] Figure 4 The connection of the pushing unit and the turning unit is shown in the schematic diagram;

[0024] Figure 5 The pushing unit and the turning unit are shown in the schematic diagram; Figure 4 Another angle view of the schematic diagram;

[0025] Figure 6 The positions of the turning plate, the hanging rail and the pushing head are shown in the schematic diagram;

[0026] Figure 7 The use of the utility model is shown in the schematic diagram;

[0027] Figure 8 The pushing unit and the turning unit are shown in the schematic diagram; Figure 7 Another angle view of the schematic diagram.

[0028] The drawing label: 1, hanging rail; 2, vertical wall; 3, support; 4, guide rail; 5, screw; 6, table top; 7, rotating seat; 8, cutting machine; 81, cutting drive cylinder; 9, clamp; 91, clamping drive cylinder; 10, conveying frame; 11, conveying roller; 12, sliding support frame; 13, sliding roller; 14, turning unit; 15, pushing unit; 16, turning frame; 17, pushing frame; 18, turning plate; 19, connecting part; 20, receiving part; 21, reference plate; 22, turning drive cylinder; 23, pushing drive cylinder; 24, pushing head; 25, connecting piece. DETAILED DESCRIPTION

[0029] The utility model will be described clearly and completely below in combination with the embodiments.

[0030] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.

[0031] In the description of the embodiments, unless otherwise explicitly specified and limited, the terms "set", "connected", etc. should be understood broadly. For example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or connected through an intermediate medium, or the internal communication of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0032] Referring to the accompanying Figure 1As shown, it is a structure of a hanging rail, the hanging rail 1 is provided with two vertical walls 2 in parallel, one end of the two vertical walls 2 is provided with a rolled edge, now the hanging rail 1 needs to be cut to length, and then transferred to the storage rack.

[0033] Referring to the drawings Figures 2-8 As shown, it is a hanging rail cutting device with automatic unloading function, comprising a support 3, the bottom of the support 3 is provided with a pulley, the pulley is matched with a guide rail 4, the guide rail 4 is fixed on the ground through expansion bolts, the bottom of the support 3 is provided with a lead screw 5 along the length direction of the guide rail 4, one end of the lead screw 5 is provided with a driving motor, in use, the lead screw 5 is driven to rotate by the driving motor, the lead screw 5 further drives the whole support 3 to move linearly along the guide rail 4, the top of the support 3 is provided with a table top 6, the table top 6 is provided with a rotating seat 7, the table top 6 is rotatably provided with a cutting machine 8 through the rotating seat 7, and the table top 6 is further hingedly provided with a cutting driving cylinder 81, the output end of the cutting driving cylinder 81 is hingedly connected with the handle of the cutting machine 8, in cutting, the cutting machine 8 is driven to press down by the cutting driving cylinder 81 to complete the cutting of the hanging rail 1, the table top 6 is provided with a clamp 9 below the saw blade of the cutting machine 8, the clamp 9 is provided with a supporting plate and a clamping plate, the supporting plate is fixed relative to the clamping plate, one side of the clamping plate is provided with a clamping driving cylinder 91, in cutting, the hanging rail 1 is placed between the supporting plate and the clamping plate, and then the clamping plate is driven to move close to the supporting plate by the clamping driving cylinder 91 to complete the clamping of the hanging rail 1;

[0034] The support 3 is welded with a conveying frame 10 at one end of the hanging rail 1, a plurality of conveying rollers 11 are equidistantly provided on the conveying frame 10 perpendicularly to the length direction of the hanging rail 1, when the hanging rail 1 is discharged, the bottom of the hanging rail 1 falls on the conveying rollers 11, and then the conveying is completed under the assistance of the conveying rollers 11, meanwhile, the bottom of the conveying frame 10 is provided with two sliding support frames 12, the sliding support frames 12 are provided with sliding rollers 13, when the support 3 slides along the guide rail 4, the support 3 drives the conveying frame 10 to slide on the sliding support frames 12, so that the hanging rail 1 is clamped by the clamping plate after the length of the hanging rail 1 passing through the saw blade reaches a set length value, and then the support 3 drives the conveying frame 10 to move synchronously with the hanging rail 1, so that the hanging rail 1 can be continuously discharged while being cut;

[0035] One side of the conveying frame 10 is provided with a turnover unit 14, wherein the turnover unit 14 comprises a turnover frame 16, the turnover frame 16 is rotatably connected with a turnover plate 18 through a rotating shaft at the top end, the turnover plate 18 comprises a connecting portion 19 rotatably connected with the turnover frame 16 and a material receiving portion 20 for receiving the hanging rail 1, wherein the height of the material receiving portion 20 is flush with the conveying frame 10, and the junction of the connecting portion 19 and the material receiving portion 20 is provided with a reference plate 21;

[0036] Further, the inner bottom of the turnover frame 16 is hingedly provided with a turnover driving cylinder 22, the output end of the turnover driving cylinder 22 is hingedly connected with the turnover plate 18, the turnover plate 18 is driven to move in a circular arc along the rotating shaft by the turnover driving cylinder 22.

[0037] The other side of the conveying frame 10 is provided with a pushing unit 15, which comprises a pushing frame 17, a pushing driving cylinder 23 arranged on the pushing frame 17, and a pushing head 24 arranged at the output end of the pushing driving cylinder 23. The pushing head 24 is located on the height center line of the vertical wall 2, so that the force of the pushing head 24 on the hanging rail 1 is more uniform. The pushing head 24 is made of ABS plastic. When the cut hanging rail 1 falls on the conveying frame 10, the pushing driving cylinder 23 drives the pushing head 24 to push the hanging rail 1 to the receiving part 20 on the other side, and the vertical wall 2 of the hanging rail 1 abuts against the reference plate 21. Then, the turnover driving cylinder 22 drives the turnover plate 18 to rotate counterclockwise. When the rotation angle of the turnover plate 18 is greater than 90 degrees, the hanging rail 1 automatically falls on the storage frame below under the action of gravity, realizing the mechanical transfer from the conveying frame 10 to the storage frame, thereby replacing manual transfer, reducing labor intensity and improving transfer efficiency.

[0038] Further, in order to improve the integrity of the pushing unit 15 and the turnover unit 14, a connecting piece 25 is arranged between the pushing frame 17 and the turnover frame 16. The outer wall of the connecting piece 25 is threaded, so that the pushing frame 17 and the turnover frame 16 are connected to form an integral whole through cooperation with the nut.

[0039] In use, the steel belt is extruded by the hanging rail forming machine to obtain a hanging rail 1 with a cross section as shown in Figure 1 After that, the hanging rail 1 passes through the clamp 9 below the cutting machine 8 and reaches the conveying frame 10. When the length of the hanging rail 1 passing through the cutting blade of the cutting machine 8 reaches the set length, the clamping driving cylinder 91 drives the clamping plate to clamp the hanging rail 1 in cooperation with the supporting plate. Then, the whole support 3 moves synchronously with the hanging rail 1 under the action of the driving motor and the lead screw 5. During the movement, the cutting driving cylinder 81 drives the cutting machine 8 to cut the hanging rail 1. The cut hanging rail 1 is pushed to the receiving part 20 under the action of the pushing driving cylinder 23 and the pushing head 24. Then, the turnover driving cylinder 22 is started to overturn the turnover plate 18 counterclockwise, and finally the hanging rail 1 slides onto the storage frame.

[0040] The above is only a preferred specific embodiment of the present application, and does not limit the protection scope of the present application. Therefore, equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A suspended rail cutting device with automatic unloading function, comprising a support (3), a cutting machine (8) for cutting a suspended rail (1) is arranged on the support (3), characterized in that: The bottom of the support (3) is provided with a driving unit for linear reciprocating movement of the support (3), one end of the support (3) is connected with a conveying frame (10), a plurality of conveying rollers (11) are equidistantly arranged on the conveying frame (10), the conveying frame (10) moves synchronously with the support (3), and a sliding support frame (12) is arranged on the conveying frame (10); At least one material turning unit (14) is arranged on one side of the conveying frame (10), and at least one material pushing unit (15) is arranged on the other side of the conveying frame (10) and used for pushing the suspension rail (1) to the material turning unit (14); The material turning unit (14) comprises a material turning frame (16), a turning plate (18) is rotatably arranged at the top end of the material turning frame (16), a reference plate (21) is arranged at one end of the turning plate (18), a material turning driving cylinder (22) is arranged at the inner bottom of the material turning frame (16), and the output end of the material turning driving cylinder (22) is hingedly connected with the turning plate (18). The material pushing unit (15) comprises a material pushing driving cylinder (23), a material pushing head (24) is arranged at the output end of the material pushing driving cylinder (23), and the material pushing head (24) can push the suspension rail (1) to the turning plate (18).

2. The overhead track cutting device with automatic unloading function according to claim 1, characterized in that: The turning plate (18) comprises a connecting portion (19) and a material receiving portion (20), the position of the material receiving portion (20) is not higher than that of the conveying frame (10), and the reference plate (21) is arranged at the joint of the connecting portion (19) and the material receiving portion (20).

3. The overhead track cutting device with automatic unloading function according to claim 2, characterized in that: The reference plate (21) is perpendicular to the material receiving portion (20).

4. The overhead track cutting device with automatic unloading function according to claim 1, characterized in that: The material pushing head (24) is located on the center line of the height of the suspension rail (1).

5. The overhead track cutting device with automatic unloading function according to claim 1, characterized in that: The material pushing unit (15) further comprises a material pushing frame (17), and the material turning frame (16) and the material pushing frame (17) are connected as a whole through a connecting piece (25).

6. The overhead track cutting device with automatic unloading function according to claim 5, characterized in that: The connecting piece (25) is a threaded shaft, and the material turning frame (16) and the material pushing frame (17) are threadedly connected through the connecting piece (25).

7. The overhead track cutting device with automatic unloading function according to claim 1, characterized in that: The sliding support frame (12) is provided with a sliding roller (13), and the conveying frame (10) slides on the sliding roller (13).

8. The overhead track cutting device with automatic unloading function according to claim 1, characterized in that: The driving unit comprises a pulley, a guide rail (4), a lead screw (5) and a driving motor, the pulley is rotatably arranged at the bottom of the support (3), the pulley cooperates with the guide rail (4), the lead screw (5) is connected with the output end of the driving motor and can drive the support (3) to move linearly along the guide rail (4).

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