Three-dimensional optical fiber cutting machine
By designing a connecting rod and slider connection in the fiber optic cleaver, and combining it with a protective tube and drag chain to manage the movement of the fiber, the problem of fatigue fracture caused by bending of the fiber is solved, thus achieving the stability of the fiber and the efficient operation of the cleaver.
Patent Information
- Application Number
- CN202423317285.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The optical fiber may break due to fatigue caused by excessive bending during the continuous oscillation of the laser cutting head, thus affecting its service life.
By using a linkage design that connects the optical fiber to the slider, the slider moves with the rotation of the laser cutting head, pulling the optical fiber to extend and preventing bending. The movement of the optical fiber is managed by a protective tube and a drag chain, and precise adjustment is achieved by combining a motor-driven rack and pinion transmission, thus improving stability.
It effectively prevents excessive bending of the optical fiber when the laser cutting head swings, extends the service life of the optical fiber, and improves the working efficiency and processing quality of the cutting machine.
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Figure CN223718577U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of laser cutting processing, in particular to a three-dimensional optical fiber cutting machine. BACKGROUND
[0002] The optical fiber cutting machine is a laser cutting device using an optical fiber exciter as a light source in a laser cutting system, and is connected with a laser cutting head through a light fiber pulled from a laser emitter, so that high-energy laser beams generated thereby are used to realize high-precision cutting of materials, and is commonly used for manufacturing metal lampshades and the like. The optical fiber is mainly used for transmitting laser beams, and its structure allows light to be efficiently transmitted in an internal total reflection manner, thereby ensuring stable transmission of laser energy.
[0003] At present, the laser cutting head of the optical fiber cutting machine needs to be continuously lifted and swung during cutting to meet the cutting requirements of different angles. Since the optical fiber is pulled during continuous rotation of the laser cutting head, in order to avoid the fragile optical fiber from being pulled off when being pulled, a relatively long optical fiber length is increased in actual use to meet the rotation requirements of the laser cutting head. However, when the laser cutting head is rotated from the vertical position to the two sides,
[0004] The optical fiber is continuously pulled, and when the laser cutting head is rotated from the two sides to the vertical position, since the optical fiber near the laser cutting head is relatively long at this time, and the optical fiber cannot be effectively stretched, the optical fiber is excessively bent, for example, U-shaped bending, and the optical fiber is broken due to fatigue after a certain number of bending, thereby affecting the service life. CONTENT OF THE INVENTION
[0005] The application aims to provide a three-dimensional optical fiber cutting machine which can prevent the optical fiber in the optical fiber cutting machine from being damaged due to bending during continuous swinging.
[0006] The three-dimensional optical fiber cutting machine provided by the application adopts the following technical scheme:
[0007] The three-dimensional optical fiber cutting machine comprises a base, a support column connected above the base, a first sliding rail provided on the support column in the height direction, a first sliding block connected on the first sliding rail, a rotatable laser cutting head connected to the lower end of the support column, a connecting rod connecting the laser cutting head and the first sliding block, and an optical fiber connected to the laser cutting head.
[0008] The laser cutting head is further connected with the optical fiber, and the optical fiber is connected with the first sliding block.
[0009] By adopting the technical scheme, the two ends of the connecting rod are rotatably connected with the first slider and the laser cutting head respectively, so that the first slider can ascend and descend on the first sliding rail along with the rotation of the laser cutting head; since the optical fiber is connected with the slider, when the laser cutting head rotates to bend the optical fiber, the first slider moves and pulls the optical fiber to stretch the optical fiber, thereby avoiding excessive bending of the optical fiber when the optical fiber is continuously swinging and reducing the possibility of fatigue failure of the optical fiber due to continuous bending.
[0010] Optionally, the optical fiber is sleeved with a protection tube, and the two ends of the protection tube are connected with the first slider and the laser cutting head respectively.
[0011] By adopting the technical scheme, the protection tube can effectively prevent the optical fiber from being disturbed and damaged by the external environment during work, and at the same time, the protection tube can limit the movement range of the optical fiber, further avoiding the bending of the optical fiber when the laser cutting head swings, and improving the service life of the optical fiber.
[0012] Optionally, the protection tube is a bellows.
[0013] By adopting the technical scheme, the good flexibility and pressure resistance of the bellows can better adapt to the lifting of the slider and the rotation of the laser cutting head, thereby improving the service life of the protection tube.
[0014] Optionally, a drag chain is connected to the first slider, and the optical fiber passes through the drag chain.
[0015] By adopting the technical scheme, the drag chain helps to manage the optical fiber and provides physical protection for the optical fiber, thereby avoiding the bending or winding of the optical fiber during movement and further protecting the optical fiber.
[0016] Optionally, a guide groove is connected to the support column on the side away from the first sliding rail, and the optical fiber is located in the guide groove.
[0017] By adopting the technical scheme, the guide groove can guide and fix the movement path of the optical fiber, reduce the disordered movement caused by the free suspension of the optical fiber, and thereby reduce the risk of self-winding of the optical fiber.
[0018] Optionally, a second sliding rail is arranged on the opposite side of the first sliding rail, a second slider is arranged on the base, the second slider is connected with the second sliding rail; a first rack is further arranged on one side of the second sliding rail, and a first motor is further arranged on the base, the output end of the first motor is connected with a first gear, and the first gear is in meshing transmission with the first rack.
[0019] By adopting the above technical scheme, the vertical movement of the supporting column is precisely controlled by the cooperation of the second sliding block and the second sliding rail and the meshing transmission of the first gear driven by the first motor and the first rack, the vertical adjustment precision and stability of the laser cutting head are improved, and thus the working efficiency and processing quality of the cutting machine are improved.
[0020] Optionally, a cross rail is arranged on the base, a third sliding block is arranged on the supporting column and connected with the cross rail, a second motor is arranged on the supporting column, a second gear is connected with the output end of the second motor, and a second rack is arranged on one side of the cross rail of the base and in meshing transmission with the second gear.
[0021] By adopting the above technical scheme, the horizontal adjustment precision and stability of the laser cutting head are improved by the cooperation of the third sliding block and the cross rail and the meshing transmission of the second gear driven by the second motor and the second rack, and thus the working efficiency and processing quality of the cutting machine are improved.
[0022] Optionally, a third motor is connected with the lower end of the supporting column, a rotating shaft is connected with the output end of the third motor, and the rotating shaft is connected with the laser cutting head.
[0023] By adopting the above technical scheme, the rotation of the laser cutting head is realized by the driving of the third motor, and the angle adjustment precision and stability of the laser cutting head are improved.
[0024] In summary, the present application has at least one of the following beneficial technical effects:
[0025] 1. The first sliding block is raised and lowered on the first sliding rail along with the rotation of the laser cutting head by the rotation connection of the two ends of the connecting rod with the first sliding block and the laser cutting head, the first sliding block moves and pulls the optical fiber to stretch the optical fiber when the optical fiber is bent by the rotation of the laser cutting head, the over-bending of the optical fiber is avoided when the optical fiber is constantly swinging, and the possibility of fatigue failure of the optical fiber due to constant bending is reduced.
[0026] 2. The vertical movement of the supporting column is precisely controlled by the cooperation of the second sliding block and the second sliding rail and the meshing transmission of the first gear driven by the first motor and the first rack, the vertical adjustment precision and stability of the laser cutting head are improved, and thus the working efficiency and processing quality of the cutting machine are improved.
[0027] 3. The horizontal adjustment precision and stability of the laser cutting head are improved by the cooperation of the third sliding block and the cross rail and the meshing transmission of the second gear driven by the second motor and the second rack, and thus the working efficiency and processing quality of the cutting machine are improved. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is a structural schematic view of the utility model;
[0029] Figure 2 is the first structural schematic view of the support column in the utility model;
[0030] Figure 3 is the second structural schematic view of the support column in the utility model;
[0031] Figure 4 is the first structural schematic view of the support plate in the utility model;
[0032] Figure 5 is the second structural schematic view of the support plate in the utility model.
[0033] In the drawing: 1, base; 101, cross rail; 102, second rack; 2, support plate; 21, vertical part; 2101, second sliding block; 22, horizontal part; 2201, third sliding block; 3, support column; 31, first sliding rail; 32, second sliding rail; 33, first rack; 4, first sliding block; 5, connecting rod; 6, laser cutting head; 7, protection tube; 8, drag chain; 9, guide groove; 10, material rack; 11, first motor; 111, first gear; 12, second motor; 121, second gear; 13, third motor. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings Figure 1 - the drawings Figure 5 , the application is further explained in detail.
[0035] The following will be combined with the drawings Figures 1-5 , the application is further explained in detail.
[0036] As Figure 1 shown, a three-dimensional optical fiber cutting machine, including base 1, the base 1 top is connected with support column 3, the support column 3 is provided with first sliding rail 31 in the height direction, the first sliding rail 31 is connected with first sliding block 4;The lower end of the support column 3 is connected with rotatable laser cutting head 6, the laser cutting head 6 and the first sliding block 4 are connected through connecting rod 5, the both ends of the connecting rod 5 are rotatably connected with the laser cutting head 6 and the first sliding block 4 respectively;
[0037] The laser cutting head 6 is also connected with optical fiber, the optical fiber is fixedly connected with the first sliding block 4.
[0038] Specifically, the two ends of the connecting rod 5 are rotatably connected with the first slider 4 and the laser cutting head 6 respectively, so that the first slider 4 rises and falls on the first sliding rail 31 along with the rotation of the laser cutting head 6. Since the optical fiber is fixedly connected with the first slider 4, when the laser cutting head 6 rotates to bend the optical fiber, the first slider 4 moves and pulls the optical fiber to stretch the optical fiber, thereby avoiding excessive bending of the optical fiber during swinging and reducing the possibility of fatigue failure of the optical fiber due to continuous bending.
[0039] In the embodiment, the laser cutting head 6 is connected with a connecting plate, the connecting plate is used to be rotatably connected with the connecting rod 5, and the two ends of the connecting rod 5 are hingedly connected with the connecting plate and the first slider 4 respectively, so that when the laser cutting head 6 rotates, the connecting rod 5 rotates to realize the lifting of the first slider 4.
[0040] Optionally, as shown in Figure 1 , the optical fiber is sleeved with a protection tube 7 on the outside, the two ends of the protection tube 7 are connected with the first slider 4 and the laser cutting head 6 respectively, and one end of the optical fiber is connected with the laser cutting head 6 after passing through the protection tube 7. The protection tube 7 can effectively prevent the optical fiber from being disturbed and damaged by the external environment during work, and at the same time, the protection tube 7 can limit the activity range of the optical fiber, further avoiding the bending of the optical fiber when the laser cutting head 6 swings, and improving the service life of the optical fiber.
[0041] Optionally, the protection tube 7 is a bellows, which is stretched and compressed when the laser cutting head 6 rotates. The bellows has good flexibility and pressure resistance, and can better adapt to the lifting of the sliding and the rotation of the laser cutting head 6, thereby improving the service life of the protection tube 7.
[0042] Optionally, as shown in Figure 1 , a drag chain 8 is connected to the first slider 4, and the optical fiber enters the protection tube 7 after passing through the drag chain 8. One end of the drag chain 8 is fixedly connected with the sliding, and the drag chain 8 helps to manage the optical fiber, avoiding the bending or winding of the optical fiber during movement. At the same time, the inside of the drag chain 8 is smooth, which can reduce the abrasion of the optical fiber during movement, and further protect the optical fiber.
[0043] In the embodiment, as shown in Figure 1 , Figure 3 and Figure 4 , the base 1 is connected with the support column 3 through the support plate 2, the support plate 2 is an L-shaped plate including a horizontal part 22 and a vertical part 21, the horizontal part 22 is used to be connected with the base 1, and the vertical part 21 is used to be connected with the support column 3.
[0044] Optionally, as shown in Figure 1 , a guide groove 9 is connected to the support plate 2, and the optical fiber is located in the guide groove 9. In the embodiment, the guide groove 9 is L-shaped as a whole, and the guide groove 9 can guide and fix the movement path of the optical fiber, reduce the disordered movement caused by the free suspension of the optical fiber, and thereby reduce the risk of self-winding of the optical fiber.
[0045] Optionally, as shown in Figure 3 , the support column 3 is provided with a second sliding rail 32 on the opposite side of the first sliding rail 31, and in this embodiment, two second sliding rails 32 are provided, and the vertical part 21 of the support plate 2 is fixedly connected with a second sliding block 2101, which is connected with the second sliding rail 32 to realize the vertical movement of the laser cutting head 6. The support column 3 is also provided with a first rack 33 between the two second sliding rails 32, and the support plate 2 is provided with a first motor 11, and the output end of the first motor 11 is connected with a first gear 111, and the vertical part 21 of the support plate 2 is provided with a through hole, and the first gear 111 passes through the through hole and meshes with the first rack 33 to drive. By using the cooperation of the second sliding block 2101 and the second sliding rail 32, and combining the meshing transmission of the first gear 111 driven by the first motor 11 and the first rack 33, the vertical movement of the support column 3 is accurately controlled, the vertical adjustment precision and stability of the laser cutting head 6 are improved, and thus the working efficiency and processing quality of the cutting machine are improved.
[0046] In this embodiment, as shown in Figure 1 , a pair of columns are provided on the base 1, and the side surfaces of the two columns are fixedly connected with a cross beam, and the cross beam is fixedly connected with a cross rail 101.
[0047] Optionally, as shown in Figure 4 and Figure 5 , the cross beam of the base 1 is connected with two cross rails 101, and the cross rails 101 are located below the support plate 2. The lower surface of the horizontal part 22 of the support plate 2 is fixedly connected with two corresponding third sliding blocks 2201, and the horizontal movement of the laser cutting head 6 is realized by connecting the two third sliding blocks 2201 with the cross rails 101. The support plate 2 is provided with a second motor 12, and the output end of the second motor 12 is connected with a second gear 121, and the horizontal part 22 of the support plate 2 is provided with a through hole for the output end of the second motor 12 to extend out; a second rack 102 is provided between the two cross rails 101, and the second gear 121 meshes with the second rack 102 to drive, which improves the horizontal adjustment precision and stability of the laser cutting head 6, thereby improving the working efficiency and processing quality of the cutting machine.
[0048] Optionally, as shown in Figure 1 , a third motor 13 is connected to the lower end of the support column 3, the output end of the third motor 13 is connected with a rotating shaft, and the rotating shaft is connected with the laser cutting head 6. The rotation of the laser cutting head 6 is realized by driving the third motor 13, which improves the angle adjustment precision and stability of the laser cutting head 6.
[0049] In this example, as shown in Figure 1As shown, the base 1 is further provided with a material rack 10, the material rack 10 is provided with a material shaft, the material shaft is used for connecting materials and rotating the materials when being cut, and cooperates with horizontal movement, vertical movement and rotation of the laser cutting head 6, thereby improving the working efficiency of the three-dimensional optical fiber cutting machine.
[0050] The implementation principle of the three-dimensional optical fiber cutting machine is that: when cutting materials, the materials are placed on the material rack 10, the horizontal movement, vertical movement and rotation of the laser cutting head 6 are controlled, and the rotation of the materials is cooperated to complete the cutting work of the materials.
[0051] When the laser cutting head 6 rotates, the two ends of the connecting rod 5 are respectively connected with the laser cutting head 6 and the sliding block, when the laser cutting head 6 rotates from the vertical direction to the two sides, the sliding block moves downward under the action of the connecting rod 5, at this time, the protection tube 7 can limit the bending of the optical fiber. At the same time, the optical fiber is fixedly connected with the first sliding block 4, and the downward process of the first sliding block 4 reduces the pulling of the laser cutting head 6 on the optical fiber; when the laser cutting head 6 rotates from the two sides to the vertical direction, the first sliding block 4 rises under the action of the connecting rod 5, and at the same time, the first sliding block 4 stretches the optical fiber to make the optical fiber stretch, thereby avoiding the optical fiber from being excessively bent when being continuously twisted, and avoiding fatigue damage after multiple bending, and improving the service life of the optical fiber.
[0052] The embodiments of the specific embodiment are the preferred embodiments of the application, and are not limited to the protection scope of the application, wherein the same parts are indicated by the same reference numerals. Therefore: equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.
Claims
1. A three-dimensional optical fiber cleaver characterized by comprising: The base (1) is connected with a support column (3) above, the support column (3) is provided with a first sliding rail (31) in the height direction, and a first sliding block (4) is connected on the first sliding rail (31);The lower end of the support column (3) is connected with a rotatable laser cutting head (6), the laser cutting head (6) is connected with the first sliding block (4) through a connecting rod (5), and the two ends of the connecting rod (5) are rotatably connected with the laser cutting head (6) and the first sliding block (4) respectively. An optical fiber is further connected on the laser cutting head (6), and the optical fiber is connected with the first sliding block (4).
2. A three-dimensional optical fiber cleaver according to claim 1, wherein The outer side of the optical fiber is sleeved with a protection tube (7), and the two ends of the protection tube (7) are connected with the first sliding block (4) and the laser cutting head (6) respectively.
3. A three-dimensional optical fiber cleaver according to claim 2, wherein The protection tube (7) is a bellows.
4. A three-dimensional optical fiber cleaver as defined in claim 1, wherein, A drag chain (8) is connected on the first sliding block (4), and the optical fiber passes through the drag chain (8).
5. A three-dimensional optical fiber cleaver as defined in claim 1, wherein, The side of the support column (3) away from the first sliding rail (31) is connected with a guide groove (9), and the optical fiber is located in the guide groove (9).
6. A three-dimensional optical fiber cleaver as defined in claim 1, wherein, The support column (3) is provided with a second sliding rail (32) on the opposite side of the first sliding rail (31), a second sliding block (2101) is arranged on the base (1), and the second sliding block (2101) is connected with the second sliding rail (32);The support column (3) is further provided with a first rack (33) on one side of the second sliding rail (32), and a first motor (11) is further arranged on the base (1), the output end of the first motor (11) is connected with a first gear (111), and the first gear (111) and the first rack (33) are in meshing transmission.
7. A three-dimensional optical fiber cleaver as defined in claim 1, wherein A cross rail (101) is arranged on the base (1), a third sliding block (2201) is arranged on the support column (3), and the third sliding block (2201) is connected with the cross rail (101);A second motor (12) is arranged on the support column (3), the output end of the second motor (12) is connected with a second gear (121), and a second rack (102) is arranged on one side of the cross rail (101) of the base (1), and the second gear (121) and the second rack (102) are in meshing transmission.
8. A three-dimensional optical fiber cleaver as defined in claim 1, wherein, The lower end of the support column (3) is connected with a third motor (13), the output end of the third motor (13) is connected with a rotating shaft, and the rotating shaft is connected with the laser cutting head (6).