Cylinder cover machining milling machine
By employing an automatic clamping design with telescopic rods and fixed buckles, combined with a conveyor belt conveying and chip cleaning mechanism, the problem of time-consuming fixing in existing milling machines is solved, improving the processing efficiency and precision of cylinder heads, and achieving efficient chip cleaning.
Patent Information
- Application Number
- CN202421698800.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-07-18
AI Technical Summary
Existing milling machines have long fixed-operation time when machining cylinder heads, resulting in low production efficiency.
The design employs a telescopic rod and a fixing buckle, which achieves automatic clamping and fixing through the gravity of the cylinder head, combined with the conveyor belt transportation; at the same time, the deflector plate and the inclined filter rod in the debris cleaning mechanism achieve automatic debris cleaning.
The cylinder head fixing process was simplified, the processing efficiency and precision were improved, and the efficient cleaning of debris was achieved, ensuring the smooth progress of the processing.
Smart Images

Figure CN223718895U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to processing milling machine technical field especially relates to a cylinder cover processing milling machine. BACKGROUND
[0002] The cylinder cover is one of the important components of the internal combustion engine, is located in the upper portion of the engine, covers on the cylinder body, its main function is to close and seal the top of the cylinder body, forms the upper portion of the cylinder closed space, and the cylinder cover is made of aluminum alloy or cast iron, has enough strength and heat resistance to bear the high temperature and high pressure working environment.
[0003] The cylinder cover processing milling machine carries out accurate milling and cutting to the cylinder cover through the preset program and tool, ensures that each function and performance of the cylinder cover reaches the standard, can guarantee the sealing performance of the valve through accurate processing, ensures that the combustion chamber pressure and temperature in the cylinder work normally, and simultaneously optimizes the combustion efficiency and engine power output.
[0004] The existing milling machine needs to fix the cylinder cover through a plurality of fixed bolts in the milling machine when processing the cylinder cover, needs to reassemble the bolt and fixes the next cylinder cover again after finishing the processing of one cylinder cover, since the fixing operation is time-consuming, leads to the low production efficiency. UTILITY MODEL CONTENTS
[0005] In order to make up for the above insufficient, the utility model provides a cylinder cover processing milling machine, aims at improving the problem that the existing milling machine is time-consuming in fixing when processing the cylinder cover, leads to the low production efficiency.
[0006] In order to realize the above purpose, the utility model adopts the following technical scheme: a cylinder cover processing milling machine, including processing groove, the top wall of processing groove is fixedly installed with a plurality of telescopic rods, the top of a plurality of telescopic rods is fixedly connected with crossbeam, the adjacent side of two crossbeams is fixedly connected with moving beam, the outer wall of moving beam is provided with moving milling cutter, the inner wall left side of processing groove is fixedly installed with conveyer belt, the inner bottom wall of processing groove is fixedly connected with two fixed blocks on the front and rear sides, the top of a plurality of fixed blocks is fixedly connected with fixed plate, the adjacent side of two fixed plates is rotatably connected with fixed buckle, the bottom wall four corners of processing groove is fixedly connected with stand, the adjacent between a plurality of stands is fixedly connected with load plate, the top wall middle part of load plate is provided with scrap cleaning mechanism.
[0007] Further describe the above technical scheme as follows:
[0008] The said dreg cleaning mechanism includes a water storage tank, a water pump is communicated with the left side of the water storage tank, a water supply pipe is communicated with the top end of the water pump, a flow distribution plate is communicated with the top end of the water supply pipe, a plurality of water outlets are fixedly installed on the right side of the flow distribution plate at equal intervals, a baffle is fixedly connected to the right end of the inner wall of the processing tank, a backflow port is formed in the right side of the inner bottom wall of the processing tank, a plurality of filter rods are fixedly connected to the inner wall of the backflow port, the plurality of filter rods are provided with an inclination angle, a discharge port is formed in the right side of the processing tank, and a backwater pipe is communicated with the right side of the bottom wall of the processing tank.
[0009] As a further description of the above technical solution:
[0010] The front side of the processing tank is fixedly connected with a control console, a plurality of control buttons are fixedly installed on the top wall of the control console, and the left side control buttons are electrically connected with the water pump.
[0011] As a further description of the above technical solution:
[0012] The front side of the top wall of the processing tank is fixedly connected with a booster, the back side of the booster is communicated with a spray head, and the front side of the booster is fixedly connected with a handle.
[0013] As a further description of the above technical solution:
[0014] The front side of the water storage tank is fixedly installed with a water pressure gauge, and the water pressure gauge is electrically connected with the control console.
[0015] As a further description of the above technical solution:
[0016] The top end of the back side of the water storage tank is communicated with a water filling pipe, and the top end of the water filling pipe is rotatably connected with a water filling cover.
[0017] As a further description of the above technical solution:
[0018] The bottom end of the back side of the water storage tank is communicated with a drain pipe, and a drain valve is fixedly installed in the middle of the drain pipe.
[0019] As a further description of the above technical solution:
[0020] The bottom end of the plurality of stand columns is fixedly connected with an anti-skid pad, the front and back sides of the four corners of the processing tank are fixedly connected with anti-knock sheets, and the plurality of anti-skid pads and the plurality of anti-knock sheets are made of rubber material.
[0021] The utility model has the advantages of:
[0022] 1. In the utility model, the cylinder cover is conveyed into the processing groove through the use of the conveying belt, at this time the fixed buckle on the two fixed plates is in the open state, when the cylinder cover is placed between the two fixed buckles, the gravity will make the adjacent end of the fixed buckle rotate downward, and the end far from the cylinder cover will naturally lift upward, with the upward rotation of the end of the fixed buckle far from the cylinder cover, the two sides of the cylinder cover are firmly clamped between the buckles, the design of the fixed buckle not only simplifies the fixing process of the cylinder cover, improves the work efficiency, but also ensures the machining precision.
[0023] 2. In the utility model, the water flow is sprayed to the processing area uniformly through the plurality of water outlets on the shunt plate, the debris generated in the cylinder cover processing process can be washed away, when the water flow and the debris mixture flow to the bottom, the filter rod with the inclination is passed, the gathering and sliding of the debris are helped, the water after filtration flows into from the backflow port, and is flowed back to the water storage tank through the backwater pipe, and the filtered debris is discharged from the processing groove through the discharge port, so that the debris cleaning process is completed, the effective cleaning of the debris generated in the cylinder cover processing process is realized, and the smooth processing process is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a front view of the cylinder cover processing milling machine provided by the utility model;
[0025] Figure 2 It is a perspective view of the cylinder cover processing milling machine provided by the utility model;
[0026] Figure 3 It is a partial structure schematic view of the cylinder cover processing milling machine provided by the utility model.
[0027] LEGEND:
[0028] 1, processing groove; 2, debris cleaning mechanism; 201, water storage tank; 202, water pump; 203, water supply pipe; 204, shunt plate; 205, water outlet; 206, baffle; 207, backflow port; 208, filter rod; 209, discharge port; 210, backwater pipe; 3, telescopic rod; 4, cross beam; 5, moving beam; 6, moving milling cutter; 7, conveying belt; 8, fixed block; 9, fixed plate; 10, fixed buckle; 11, stand column; 12, carrier plate; 13, control console; 14, control button; 15, pressure booster; 16, spray head; 17, handle; 18, water pressure gauge; 19, water injection pipe; 20, water injection cover; 21, drain pipe; 22, drain valve; 23, non-slip pad; 24, anti-knock sheet. DETAILED DESCRIPTION
[0029] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0030] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Figure 1 Figure 2 The present application provides an embodiment: a cylinder head machining milling machine, comprising a machining groove 1, a plurality of telescopic rods 3 are fixedly installed on the top wall of the machining groove 1, the top ends of the plurality of telescopic rods 3 are all fixedly connected with cross beams 4, the adjacent sides of the two cross beams 4 are all fixedly connected with moving beams 5, the outer wall of the moving beam 5 is provided with a moving milling cutter 6, the inner wall left side of the machining groove 1 is fixedly installed with a conveying belt 7, the inner bottom wall of the machining groove 1 is fixedly connected with two fixed blocks 8 on the front and rear sides, the top ends of the plurality of fixed blocks 8 are all fixedly connected with fixed plates 9, the adjacent sides of the two fixed plates 9 are all rotatably connected with fixed buckles 10, the bottom walls of the machining groove 1 are all fixedly connected with vertical columns 11 at the four corners, the adjacent between the plurality of vertical columns 11 are all fixedly connected with load plates 12, and the top wall middle part of the load plate 12 is provided with a scrap cleaning mechanism 2.
[0031] Specifically, the cylinder head is conveyed into the machining groove 1 through the conveying belt 7, at this time, the fixed buckles 10 on the two fixed plates 9 are in an open state, waiting for the placement of the cylinder head, when the cylinder head is placed in the position between the two fixed buckles 10, the gravity of the cylinder head will make the adjacent end of the fixed buckle 10 rotate downward, and this rotation is based on the principle of lever, that is, the gravity of the cylinder head as a moment, makes one end of the buckle press downward, and the end away from the cylinder head naturally lifts upward, with the upward rotation of the end of the fixed buckle 10 away from the cylinder head, the two sides of the cylinder head are firmly clamped between the buckles, this design ensures that the cylinder head will not move or tilt during machining, thereby ensuring the machining precision, once the cylinder head is fixed, the moving milling cutter 6 on the moving beam 5 can start milling, since the cylinder head is fixed, the milling cutter can efficiently and accurately complete its machining task, this design of the fixed buckle 10 not only simplifies the fixing process of the cylinder head, improves the work efficiency, but also ensures the machining precision.
[0032] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Figure 1 Figure 2 Figure 3 The debris cleaning mechanism 2 comprises a water storage tank 201, the left side of the water storage tank 201 is communicated with a water pump 202, the top end of the water pump 202 is communicated with a water supply pipe 203, the top end of the water supply pipe 203 is communicated with a flow distribution plate 204, a plurality of water outlets 205 are fixedly installed on the right side of the flow distribution plate 204 at equal intervals, a baffle 206 is fixedly connected to the right end of the inner wall of the machining tank 1, a backflow opening 207 is formed in the right side of the inner bottom wall of the machining tank 1, a plurality of filter rods 208 are fixedly connected to the inner wall of the backflow opening 207, the plurality of filter rods 208 are provided with an inclination angle, a discharge opening 209 is formed in the right side of the machining tank 1, and a water return pipe 210 is communicated with the right side of the bottom wall of the machining tank 1, and the left end of the water return pipe 210 is communicated with the right side of the water storage tank 201;
[0033] Specifically, the water pump 202 is started to pump the water in the water storage tank 201 to the water supply pipe 203, and then the water flows into the flow distribution plate 204 through the water supply pipe 203 and is uniformly sprayed to the machining area from the plurality of water outlets 205 thereon. This water spraying mode can effectively flush away the debris generated in the machining process of the cylinder head. During the water spraying process, the baffle 206 on the right side of the machining tank 1 plays a role in preventing the water flow from being directly sprayed out, and also helps to guide the debris and the water flow to the bottom of the machining tank 1. When the mixture of the water flow and the debris flows to the bottom, they pass through the filter rods 208 provided with an inclination angle. These filter rods 208 not only filter out the debris to prevent it from entering the water return pipe 210, but also help to accumulate and slide off the debris due to the inclination angle design. The filtered water flows into the backflow opening 207 and then flows back to the water storage tank 201 through the water return pipe 210, forming a water recycling process. The filtered debris is discharged from the machining tank 1 through the discharge opening 209, thereby completing the debris cleaning process and achieving effective cleaning of the debris generated in the machining process of the cylinder head, ensuring smooth machining process.
[0034] Referring to Figure 1 and Figure 2 The front side of the machining tank 1 is fixedly connected with a control console 13, a plurality of control buttons 14 are fixedly installed on the top wall of the control console 13, and the left side control button 14 is electrically connected with the water pump 202; the front side of the top wall of the machining tank 1 is fixedly connected with a pressure booster 15, the rear side of the pressure booster 15 is communicated with a spray head 16, and the front side of the pressure booster 15 is fixedly connected with a handle 17; a water pressure gauge 18 is fixedly installed on the front side of the water storage tank 201, and the water pressure gauge 18 is electrically connected with the control console 13;
[0035] Specifically, the control console 13 is the control center of the entire milling machine operation, the control button 14 is used to execute various operation commands, the booster 15 is a device capable of increasing the pressure of the fluid, which is used to increase the pressure of the liquid so that it can be sprayed more strongly through the spray head 16 to achieve the purpose of cooling the cylinder head being milled, the handle 17 is used to manually adjust the angle of the booster 15 to optimize the spraying range and effect of the liquid, and the water pressure gauge 18 is used to display the pressure of the liquid in the water storage tank 201. Through the monitoring of the control console 13, the operator can know the pressure state of the liquid in real time and adjust the working state of the booster 15 or the water pump 202 as needed.
[0036] Referring to Figure 2 , the rear top end of the water storage tank 201 is communicated with a water filling pipe 19, and the top end of the water filling pipe 19 is rotatably connected with a water filling cover 20; the rear bottom end of the water storage tank 201 is communicated with a drain pipe 21, and the middle part of the drain pipe 21 is fixedly installed with a drain valve 22; the bottom end of each of the plurality of stands 11 is fixedly connected with an anti-skid pad 23, and the four corners of the front and rear sides of the processing groove 1 are fixedly connected with anti-knock sheets 24, and the plurality of anti-skid pads 23 and the plurality of anti-knock sheets 24 are all made of rubber.
[0037] Specifically, the water filling pipe 19 is used to add water source to the water storage tank 201, and the water filling cover 20 can protect the mouth of the water filling pipe 19 to prevent dust or other impurities from entering the water storage tank 201. When it is necessary to add water source, the water filling cover 20 can be opened, and water source can be added to the water storage tank 201 through the water filling pipe 19. The drain pipe 21 is used to drain the liquid from the water storage tank 201, and the drain valve 22 controls the discharge of the liquid. When it is necessary to replace or clean the liquid in the water storage tank 201, the drain valve 22 can be opened to make the liquid discharge through the drain pipe 21. The stand 11 is used to support and fix the whole equipment, and the anti-skid pad 23 is installed at the bottom of the stand 11 to increase the friction between the milling machine and the ground. The anti-knock sheet 24 is used to protect the workpiece from being damaged during loading and unloading.
[0038] Working principle: The cylinder head is transported into the processing groove 1 by the conveying belt 7, at this time the fixed buckles 10 on the two fixed plates 9 are in an open state, waiting for the placement of the cylinder head. When the cylinder head is placed between the two fixed buckles 10, the gravity of the cylinder head will make the adjacent end of the fixed buckle 10 rotate downward. This rotation is based on the principle of leverage, that is, the gravity of the cylinder head acts as a moment, making one end of the buckle press downward, and the end far away from the cylinder head naturally lifts upward. With the upward rotation of the end of the fixed buckle 10 far away from the cylinder head, the two sides of the cylinder head are firmly clamped between the buckles. This design ensures that the cylinder head will not move or tilt during processing, thereby ensuring the processing accuracy. Once the cylinder head is fixed, the moving milling cutter 6 on the moving beam 5 can start milling. Since the cylinder head is fixed, the milling cutter can efficiently and accurately complete its processing task.
[0039] And, start water pump 202 will be water tank 201 in the water to the water supply pipe 203, then through the water supply pipe 203 into the flow plate 204, and from the multiple water outlets 205 on it evenly sprayed towards the processing area, this way of spraying water can effectively flush away the debris generated in the process of cylinder head machining, in the process of spraying water, the baffle 206 on the right side of the processing tank 1 plays a role in preventing water flow directly sprayed, at the same time also helps to guide the debris and water flow to the bottom of the processing tank 1, when the water flow and debris mixture flows to the bottom, they will pass through the filter rod 208 with an inclination angle. These filter rods 208 not only can filter out the debris to prevent it from entering the backwater pipe 210, but also help to gather and slide the debris because of the inclination design. The filtered water flows into the backflow port 207 and flows back to the water tank 201 through the backwater pipe 210, forming a water recycling, and the filtered debris is discharged from the discharge port 209 out of the processing tank 1, thus completing the debris cleaning process.
[0040] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A cylinder head machining mill comprising a machining slot (1), characterized in that: The top wall of the processing groove (1) is fixedly installed with a plurality of telescopic rods (3), the top ends of the plurality of telescopic rods (3) are fixedly connected with cross beams (4), the adjacent sides of the two cross beams (4) are fixedly connected with moving beams (5), the outer wall of the moving beam (5) is provided with a moving milling cutter (6), the inner wall left side of the processing groove (1) is fixedly installed with a conveyor belt (7), the inner bottom wall front and back sides of the processing groove (1) are fixedly connected with two fixed blocks (8), the top ends of the plurality of fixed blocks (8) are fixedly connected with fixed plates (9), the adjacent sides of the two fixed plates (9) are rotatably connected with fixed buckles (10), the bottom wall four corners of the processing groove (1) are fixedly connected with columns (11), the adjacent between the plurality of columns (11) are fixedly connected with load plates (12), the top wall middle part of the load plate (12) is provided with a chip cleaning mechanism (2), and the chip cleaning mechanism (2) is used for cleaning the chips falling in the processing groove (1) in the milling process by flowing water.
2. The cylinder head machining miller according to claim 1, characterized in that: The chip cleaning mechanism (2) comprises a water storage tank (201), a water pump (202) communicated with the left side of the water storage tank (201), a water supply pipe (203) communicated with the top end of the water pump (202), a flow dividing plate (204) communicated with the top end of the water supply pipe (203), a plurality of water outlets (205) fixedly installed at equal intervals on the right side of the flow dividing plate (204), a baffle (206) fixedly connected with the inner wall right end of the processing groove (1), a backflow port (207) formed in the inner bottom wall right side of the processing groove (1), a plurality of filter rods (208) fixedly connected with the inner wall of the backflow port (207), a plurality of filter rods (208) provided with an inclination, an exhaust port (209) formed in the right side of the processing groove (1), and a backwater pipe (210) communicated with the right side of the bottom wall of the processing groove (1).
3. A cylinder head machining mill as defined in claim 2, characterized in that: The front side of the processing groove (1) is fixedly connected with a control console (13), a plurality of control buttons (14) are fixedly installed on the top wall of the control console (13), and the left control button (14) is electrically connected with the water pump (202).
4. The cylinder head machining miller according to claim 1, characterized in that: The top wall front side of the processing groove (1) is fixedly connected with a booster (15), the rear side of the booster (15) is communicated with a spray head (16), and the front side of the booster (15) is fixedly connected with a handle (17).
5. The cylinder head machining miller according to claim 2, characterized in that: The front side of the water storage tank (201) is fixedly installed with a water pressure gauge (18), and the water pressure gauge (18) is electrically connected with the control console (13).
6. The cylinder head machining miller according to claim 2, characterized in that: The rear top end of the water storage tank (201) is communicated with a water filling pipe (19), and the top end of the water filling pipe (19) is rotatably connected with a water filling cover (20).
7. The cylinder head machining miller according to claim 2, characterized in that: The rear bottom end of the water storage tank (201) is communicated with a drain pipe (21), and the middle part of the drain pipe (21) is fixedly installed with a drain valve (22).
8. The cylinder head machining miller according to claim 1, characterized in that: The bottom end of the plurality of columns (11) is fixedly connected with an anti-skid pad (23), the front and rear sides of the processing tank (1) are fixedly connected with anti-knock sheets (24) at four corners, and the plurality of anti-skid pads (23) and the plurality of anti-knock sheets (24) are made of rubber.