Pipe cutting machine chuck capable of sucking cutting residues

By designing a pipe cutter chuck capable of sucking up cutting residue, and utilizing a synchronous gear system that drives the slider, grippers, and suction tube with a cylinder, the problems of cutting residue pollution and chuck failure were solved, achieving both environmental protection and improved cutting quality.

CN223719011UActive Publication Date: 2025-12-26浙江开来智能装备有限公司
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Patent Information

Application Number
CN202520100160.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-26
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Heavy-duty pipe cutters generate pipe residue during the cutting process, which pollutes the environment, harms health, and is difficult to clean, and may cause jamming failure.

Method used

Design a pipe cutter chuck capable of suctioning cutting residue. It uses four cylinders to drive the slider and grippers, combined with a suction pipe and a synchronous gear system, to achieve real-time suction and precise clamping of cutting residue.

Benefits of technology

It effectively cleans cutting residue, protects the environment and health, avoids disc jamming, and improves cutting quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223719011U_ABST
    Figure CN223719011U_ABST
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Abstract

The utility model provides a pipe cutting machine chuck capable of sucking cutting residues, and relates to the technical field of pipe cutting machine chucks. The chuck comprises a chuck body, an air cylinder, a sliding block, a clamping jaw and a suction pipe. The suction pipe is arranged on the chuck body in an inserted mode, the central axis of the suction pipe coincides with the rotating central axis of the chuck body, the suction pipe extends to the clamping end face, and the air cylinder is arranged around the suction pipe. The pipe cutting machine chuck capable of sucking the cutting residues can be used for sucking the cutting residues generated when a pipe body is cut, environmental pollution is reduced, the body health of operators is protected, and the situation that the chuck is affected by the residues generated by cutting and breaks down is avoided; and the air cylinder and the suction pipe can be reasonably arranged, so that the problem that the air tightness of the air cylinder becomes poor due to the fact that the suction pipe needs to penetrate through the air cylinder is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipe cutting machine chuck technical field especially relates to a pipe cutting machine chuck of suction cutting residue. BACKGROUND

[0002] The cutting power of heavy pipe cutting machine is generally higher, and the pipe thickness is large. During the cutting process, a large amount of pipe residue is generated. If not handled in time, these cutting residues will not only pollute the working environment and harm the health of workers, but also adhere to the inner wall of the processed pipe and be difficult to clean, and even cause the sliding block to jam on the disc surface of the main chuck, resulting in the chuck unable to clamp normally. SUMMARY

[0003] The utility model provides a pipe cutting machine chuck of suction cutting residue to solve the above technical problem.

[0004] The technical scheme for solving the above problems is to provide a pipe cutting machine chuck of suction cutting residue, the chuck comprises:

[0005] A chuck body is provided with a clamping end face;

[0006] Four air cylinders are arranged opposite to each other, and the four air cylinders are arranged on the chuck body;

[0007] Four sliders are arranged opposite to each other, and the four sliders are movably arranged on the clamping end face, and the four sliders are fixedly connected with the output telescopic shaft of the air cylinder;

[0008] A clamping jaw is arranged on each of the four sliders, and the clamping jaws on the sliders arranged opposite to each other are also arranged opposite to each other;

[0009] A suction pipe is inserted and connected to the chuck body, the center axis of the suction pipe coincides with the rotation center axis of the chuck body, and the suction pipe extends to the clamping end face;

[0010] The four air cylinders are arranged around the suction pipe.

[0011] Further, a synchronous gear is rotatably arranged on the suction pipe, a synchronous rack is arranged on the output telescopic shaft of each of the two air cylinders arranged opposite to each other, and the two synchronous racks are meshingly connected with the synchronous gear.

[0012] Further, two synchronous gears are arranged, the synchronous racks on the output telescopic shafts of the two air cylinders arranged opposite to each other are meshingly connected with one of the synchronous gears, and the synchronous racks on the output telescopic shafts of the other two air cylinders arranged opposite to each other are meshingly connected with the other synchronous gear.

[0013] Further, the two synchronization racks engaged with the synchronization gear are oppositely arranged on both sides of the synchronization gear.

[0014] Further, a needle bearing is fixedly sleeved on the suction pipe, and the synchronization gear is fixedly sleeved on the outer ring of the needle bearing.

[0015] Further, an installation seat is fixedly arranged at the end of the output telescopic shaft of the cylinder, the synchronization rack is fixedly arranged on the installation seat, and the sliding block further passes through the clamping end face to be fixedly connected with the installation seat.

[0016] Further, a rail installation seat is fixedly arranged on the installation seat, and a rail strip is fixedly arranged on the chuck body and is slidingly connected with the rail installation seat.

[0017] Further, a sliding limiting strip is arranged on both sides of each sliding block and is fixedly arranged on the clamping end face.

[0018] Further, the chuck body has an inner cavity, and four cylinders are arranged in the inner cavity.

[0019] Further, a rotating gear is further fixedly arranged at the other end face of the chuck body opposite to the clamping end face, and the central axis of the rotating gear coincides with the rotating central axis of the chuck body.

[0020] The utility model discloses the beneficial effects of:

[0021] 1. The chuck is provided with a suction pipe in the middle, which can be used to suck the cutting residues generated when cutting the pipe body, reduce environmental pollution, protect the health of the operator, and avoid the failure caused by the residues generated by cutting affecting the chuck.

[0022] 2. Two cylinders form a group, two groups of cylinders control two groups of clamping jaws to be relatively folded or opened, and the two groups of cylinders independently operate to adapt to clamping pipe bodies with various cross-sectional shapes.

[0023] 3. Four cylinders are arranged around the suction pipe, the four cylinders can drive the clamping jaws to move at the same time, the suction pipe is inserted through the chuck in the middle and can also suck the powder residues in real time, and the suction pipe does not need to penetrate the cylinder, and the chuck structure is reasonable.

[0024] 4. The four sliders are arranged oppositely on the clamping end face, two oppositely arranged sliders are set as a group, and the two sliders of the group slide oppositely on the clamping end face to drive the two oppositely arranged clamping jaws to close or open, and the two sliders also pass through a synchronous gear and two synchronous racks to ensure consistent pace when sliding, so that the pipe body can be clamped in the middle region of the two sliders of the group, so as to facilitate the pipe cutting machine to cut and improve the cutting quality. BRIEF DESCRIPTION OF DRAWINGS

[0025] The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application. In these drawings, similar reference numerals are used to represent similar elements. The drawings in the following description are some embodiments of the present application, not all embodiments. For those skilled in the art, other drawings can be obtained from these drawings without creative labor.

[0026] Figure 1 It is one of the overall structure diagrams of the chuck of the present embodiment;

[0027] Figure 2 It is the second overall structure diagram of the chuck of the present embodiment;

[0028] Figure 3 It is an internal structure diagram of the chuck body of the present embodiment;

[0029] 1-chuck body, 11-clamping end face, 12-rail strip, 13-sliding limiting strip, 14-internal cavity, 15-rotary gear;

[0030] 2-cylinder, 21-synchronous rack, 22-mounting seat, 23-rail mounting seat;

[0031] 3-slider;

[0032] 4-clamping jaw;

[0033] 5-suction pipe, 51-synchronous gear, 52-needle roller bearing. DETAILED DESCRIPTION

[0034] In the present specification, the orientation terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or possibly mentioned are defined with respect to the structure shown in the drawings, and the words "inner" and "outer" respectively refer to the direction towards or away from the geometric center of a particular component. They are relative concepts, so they may change accordingly according to their different positions, different use states. Therefore, these or other orientation terms should not be interpreted as restrictive terms.

[0035] Please refer to Figures 1 to 3 , refer toFigure 1 The utility model discloses a pipe cutting machine chuck capable of sucking and cutting residual slag, as shown in the orientation, the pipe cutting machine chuck capable of sucking and cutting residual slag of specific embodiment of the utility model, the chuck includes chuck main body 1, pneumatic cylinder 2, sliding block 3, clamping jaw 4, suction pipe 5, wherein, the chuck main body 1 is cylindrical, the inside of chuck main body 1 is hollow to form inner chamber 14, and the upper end surface of chuck main body 1 is clamping end surface 11, four strip holes are formed on clamping end surface 11, the four strip holes are evenly arranged along the circumferential direction, and the four strip holes are all extended to the center direction of clamping end surface 11, four pneumatic cylinders 2 are arranged, and each pneumatic cylinder 2 is arranged in inner chamber 14, one pneumatic cylinder 2 is below each through hole, the output telescopic shaft of four pneumatic cylinders 2 all is arranged to the center direction of chuck main body 1, and the two two opposite setting of four pneumatic cylinders 2, four sliding blocks 3 are still arranged on clamping end surface 11, four sliding blocks 3 each pass through a strip hole to be fixedly connected with the output telescopic shaft of a pneumatic cylinder 2, and four sliding blocks 3 can move in the strip hole, the clamping jaw 4 is installed on the upper end surface of four sliding blocks 3, and each clamping jaw 4 on the two opposite setting sliding blocks 3 is also opposite setting, the suction pipe 5 is axially inserted and is installed in chuck main body 1, and the upper end of suction pipe 5 is extended to clamping end surface 11, and the lower end is extended to chuck main body 1 outside.

[0036] To this end, in the embodiment, two opposite setting pneumatic cylinders 2 are taken as a group, and the technician can control two groups of pneumatic cylinders 2 to operate independently by external control switch or controller, so as to clamp the pipe body with rectangular cross section or other shapes, and the technician can also control two pneumatic cylinders 2 in a group to extend or shorten synchronously, so that the clamping jaw 4 installed on the sliding block 3 connected with the output telescopic shaft of the two pneumatic cylinders 2 moves synchronously to close or away, so that the two opposite setting clamping jaws 4 can be located at the center position of clamping end surface 11 when clamping the pipe body, to facilitate the pipe cutting machine control chuck to rotate to cut the pipe body.

[0037] It should be noted that in other embodiments, the pneumatic cylinder 2 can be directly fixed and installed at the clamping end surface 11.

[0038] Moreover, the technician can also rotate the lower end of the suction pipe 5 with the communication pipe of the external suction equipment, the suction equipment works to generate suction force to act on the end of the suction pipe 5 extended to the clamping end surface 11, and then to the clamped pipe body, and then the cutting debris generated at the cutting position of the pipe body during cutting is sucked to the suction pipe 5 along the inside of the pipe body, and then is sucked away from the chuck.

[0039] Further, please refer to Figure 3 , refer to Figure 3 As shown in the orientation, to further make the movement of the two opposite setting clamping jaws 4 consistent, in the embodiment, the two opposite setting clamping jaws 4 are taken as a group, and the technician can control the two groups of clamping jaws 4 to operate independently by external control switch or controller, so as to clamp the pipe body with rectangular cross section or other shapes, and the technician can also control the two clamping jaws 4 in a group to move synchronously, so that the two opposite setting clamping jaws 4 can be located at the center position of clamping end surface 11 when clamping the pipe body, to facilitate the pipe cutting machine control chuck to rotate to cut the pipe body. Figure 3Taking a set of cylinders 2 arranged along the front-to-back direction as an example, in addition to controlling the synchronous operation of this set of cylinders 2 through the controller, the technicians can also rotatably connect a synchronous gear 51 to the tube part of the suction tube 5 that extends into the inner cavity 14. Synchronous racks 21 are fixedly installed at the output telescopic shafts of the two cylinders 2 arranged opposite each other along the front-to-back direction. The synchronous rack 21 at the telescopic output shaft end of the rear cylinder 2 meshes with the synchronous gear 51 on the right side, and the synchronous rack 21 at the output telescopic shaft end of the front cylinder 2 meshes with the synchronous gear 51 on the left side. The two synchronous racks 21 are symmetrical about the center of the synchronous gear 51.

[0040] Thus, when a technician operates a set of cylinders 2 arranged in the front-to-back direction via a controller or control switch, the extension or retraction stroke of the two cylinders 2 is further limited by the meshing connection between the synchronous gear 51 and the synchronous rack 21, so that the extension or retraction distance of the output telescopic shafts of the two cylinders 2 is kept as consistent as possible, thereby enabling the gripper 4 driven by the two cylinders 2 to clamp the tube body more precisely at the center position of the clamping end face 11.

[0041] Additionally, please see Figure 3 , refer to Figure 3 As shown in the diagram, in this embodiment, a set of cylinders 2 arranged opposite to each other on the left and right are also provided with a synchronous rack 21 and a synchronous gear 51 between them and the suction pipe 5. The specific structural principle of the set of cylinders 2 arranged opposite to each other on the left and right, which is to move and limit the movement through the synchronous rack 21 and the synchronous gear 51 to keep the extension or shortening stroke consistent, is exactly the same as the other set of cylinders 2 arranged opposite to each other in the previous embodiment, so it will not be described in detail here.

[0042] In this embodiment, the synchronous gear 51 is rotatably mounted on the suction tube 5 via a needle roller bearing 52 to improve the rotational accuracy of the synchronous gear 51 and make the combined structure of the suction tube 5 and the synchronous gear 51 more compact.

[0043] Further, please refer to Figure 3 To facilitate the movement of the slider 3 and improve the sliding accuracy of the slider 3, a mounting seat 22 is fixedly provided at the end of the output telescopic shaft of each cylinder 2. The mounting seat 22 has a top mounting surface and a side mounting surface. The axis of the synchronous rack 21 is fixedly installed on the side mounting surface of the mounting seat 22. A rail mounting seat 23 is fixedly installed on the top mounting surface of the mounting seat 22. Two rail connecting grooves are opened on the rail mounting seat 23, which extend toward the center of the chuck body 1 and are parallel to the strip hole. A rail bar 12 is movably arranged in each rail connecting groove. The rail bar 12 is also fixedly installed on the inner end face of the plate where the clamping end face 11 is located.

[0044] Additionally, please see Figure 3Each slider 3 is provided with a sliding limit strip 13 on both sides. The sliding limit strip 13 is provided on both sides of the slider 3, and the sliding limit strip 13 is provided with a notch facing the edge of the slider 3 and the clamping end face 11. The two sides of the upper end face of the slider 3 extend into the two notches respectively, and are thus limited by the two sliding limit strips 13 to prevent the slider 3 from jumping up and down when sliding.

[0045] Further, please refer to Figure 1 , refer to Figure 1 As shown, a rotating gear 15 is also provided at the lower end face of the chuck body 1, and the central axis of the rotating gear 15 coincides with the central axis of the chuck body 1.

[0046] In response, when the technician rotates and installs the chuck body 1 onto the pipe cutting machine, the technician can also make the drive gear on the output rotating shaft of the motor mesh with the rotating gear 15, thereby driving the chuck to rotate, so that the chuck can drive the pipe body held by it to rotate, thereby improving the cutting efficiency and cutting quality of the pipe cutting machine.

[0047] Anything not mentioned above applies to existing technologies.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A pipe cutting machine chuck for smoking cuttings, characterized in that, The chuck comprises: a chuck body (1) provided with a clamping end face (11); four air cylinders (2) arranged opposite to each other, and each arranged on the chuck body (1); four sliders (3) arranged opposite to each other, and each movably arranged on the clamping end face (11), and each fixedly connected with an output telescopic shaft of the air cylinder (2); a clamping jaw (4) arranged on each of the sliders (3), and the clamping jaws (4) arranged on any two opposite sliders (3) are also arranged opposite to each other; a suction pipe (5) telescopically arranged on the chuck body (1), a central axis of the suction pipe (5) coincides with a rotation central axis of the chuck body (1), and one end of the suction pipe (5) extends to the clamping end face (11); the four air cylinders (2) are arranged around the suction pipe (5).

2. The chuck of claim 1 wherein, The suction pipe (5) is rotatably provided with a synchronous gear (51), and the output telescopic shafts of the two opposite air cylinders (2) are each provided with a synchronous rack (21), and the two synchronous racks (21) are each meshingly connected with the synchronous gear (51).

3. The chuck of claim 2 wherein, The synchronous gear (51) is provided with two, the synchronous racks (21) on the output telescopic shafts of the two opposite air cylinders (2) are each meshingly connected with one of the synchronous gears (51), and the synchronous racks (21) on the output telescopic shafts of the other two opposite air cylinders (2) are each meshingly connected with the other synchronous gear (51).

4. The chuck of claim 2 wherein, The two synchronous racks (21) meshingly connected with the synchronous gear (51) are arranged opposite to each other on two sides of the synchronous gear (51).

5. The chuck of claim 2 wherein, The suction pipe (5) is fixedly sleeved with a needle bearing (52), and the synchronous gear (51) is fixedly sleeved on an outer ring of the needle bearing (52).

6. The chuck of claim 2 wherein, An end portion of the output telescopic shaft of the air cylinder (2) is fixedly provided with a mounting seat (22), the synchronous rack (21) is fixedly arranged on the mounting seat (22), and the slider (3) further passes through the clamping end face (11) to be fixedly connected with the mounting seat (22).

7. The chuck of claim 6 wherein, The mounting seat (22) is fixedly provided with a track mounting seat (23), and the chuck body (1) is fixedly provided with a track strip (12) which is slidingly and clampedly arranged on the track mounting seat (23).

8. The chuck of claim 1 wherein, Both sides of each slider (3) are provided with a sliding limiting strip (13) which is fixedly arranged on the clamping end face (11).

9. The chuck of claim 1 wherein, The chuck body (1) has an inner cavity (14), and the four air cylinders (2) are arranged in the inner cavity (14).

10. The chuck of claim 1 wherein, The chuck body (1) is further fixedly provided with a rotation gear (15) at an end face opposite to the clamping end face (11), and a central axis of the rotation gear (15) coincides with the rotation central axis of the chuck body (1).