Metal cutting lathe capable of separating liquid from chips
By designing a separation mechanism on the lathe, using magnetic plates and filters to separate cutting fluid and chips, the problems of chip accumulation and cutting fluid mixing are solved, achieving efficient cleaning and recycling of cutting fluid, and improving the stability and environmental friendliness of the equipment.
Patent Information
- Application Number
- CN202423222197.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-25
AI Technical Summary
During the machining process of existing lathes, chips tend to accumulate and are difficult to clean, resulting in low cleaning efficiency. Furthermore, the mixing of cutting fluid and chips affects the normal operation of the equipment and can cause system failures.
A separation mechanism was designed, comprising a filter box, a chute, a magnetic chuck, a slot, a filter screen, and a liquid storage tank. The magnetic chuck attracts metal chips, and the filter screen filters impurities, thereby achieving the separation and recovery of cutting fluid.
It achieves efficient debris removal and cutting fluid recycling, reducing manpower and material consumption, lowering the risk of equipment failure, and protecting the environment.
Smart Images
Figure CN223719038U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lathe technical field, especially a kind of metal cutting lathe of liquid chip separation. BACKGROUND
[0002] Lathe is the equipment that is turned to rotating workpiece by turning tool, and the workpiece needs to be sprayed cutting fluid when being processed by lathe, cutting fluid can cool down workpiece and machining piece, and also can form lubricating film on the surface of workpiece, reduce the friction between workpiece and machining piece, a large amount of chips will be produced in the process of processing, and the chips will be mixed with cutting fluid, therefore, a kind of metal cutting lathe of liquid chip separation is particularly needed.
[0003] After the existing lathe processes parts, the chips left during cutting will be left in the lathe, and these chips will accumulate more and more during the operation of the lathe, so they need to be cleaned in time. The existing numerical control lathe is not convenient for effectively cleaning these chips, which makes the chips accumulate too much and affects the normal use of the lathe. At the same time, due to the inconvenience of cleaning, a lot of manpower and material resources are needed to clean, the cleaning efficiency is low, and the oil stains produced during processing will mix into the cutting fluid, so the oil stains and the powder-shaped chips will be mixed together and mixed into the oil cooling system with the circulating cutting fluid, which will cause system failure or even damage, thereby affecting the normal operation of the equipment. SUMMARY
[0004] The utility model aims at providing a kind of metal cutting lathe of liquid chip separation, and specifically relates to cutting lathe technical field to solve the problem that existing lathe is prone to chip accumulation and is not easy to clean, and cutting fluid is prone to mixing with chips.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of metal cutting lathe of liquid chip separation, including cutting lathe main part and separation mechanism, the side of the cutting lathe main part is provided with auxiliary mechanism, the side of the cutting lathe main part is connected with separation mechanism;
[0006] The separation mechanism includes filter box, chute, buckle, magnetic attraction plate, clamping groove, filter screen and liquid storage tank, one side of the cutting lathe main part is fixedly connected with filter box, chute is opened in the two sides of the filter box, the surface of the filter box is fixedly connected with buckle on one side, one side of the magnetic attraction plate is connected with the chute, the end of the buckle is clamped with clamping groove, one side of the clamping groove is fixedly connected with filter screen, and there is liquid storage tank on the lower side of the filter screen.
[0007] Preferably, the buckle is provided with two groups, and the magnetic attraction plate forms a sliding structure with the filter box through the chute.
[0008] Preferably, the magnetic plate is provided with two groups, and is symmetrically distributed, and the clamping groove is provided with two groups.
[0009] Preferably, the auxiliary mechanism comprises a mounting frame, a supporting plate, a limiting rod, a lead screw, a motor, an internally threaded pipe, a sliding block, a guide sleeve and a fan, one side of the cutting lathe body is fixedly connected with the mounting frame, one side of the surface of the mounting frame is fixedly connected with the supporting plate, one end of the supporting plate is fixedly connected with the limiting rod, one side of the surface of the supporting plate is provided with the lead screw, one end of the lead screw is connected with the motor, the outer ring of the lead screw is in threaded connection with the internally threaded pipe, one side of the surface of the internally threaded pipe is fixedly connected with the sliding block, the two ends of the sliding block are fixedly connected with the guide sleeve, and one side of the sliding block is fixedly connected with the fan.
[0010] Preferably, the limiting rod and the sliding block constitute a sliding structure, and the sliding block constitutes a sliding structure with the lead screw through the internally threaded pipe.
[0011] Preferably, the supporting plate is provided with two groups, and the sliding block constitutes a sliding structure with the limiting rod through the guide sleeve.
[0012] Preferably, the limiting rod is provided with two groups, and the guide sleeve is fixedly connected with the sliding block.
[0013] Compared with the prior art, the lathe has the advantages that: the filter box, the sliding groove, the buckle, the magnetic plate, the clamping groove, the filter screen and the liquid storage tank are arranged, in metal cutting processing, the cutting fluid mixture with cutting chips first enters the filter box on one side of the cutting lathe body, the magnetic plate in the sliding groove in the filter box is magnetically attracted to the metal cutting chips, and can be installed and pulled out along the sliding groove, so that maintenance and cleaning are facilitated. After the mixture is preliminarily treated by the magnetic plate, it continues to flow downward and meets the filter screen with fine mesh, which is clamped with the buckle of the filter box through the clamping groove, so that stable and convenient disassembly is ensured. After being treated by the magnetic plate and the filter screen, the pure cutting fluid flows into the lower liquid storage tank for recycling, saving cost, reducing waste liquid discharge and being beneficial to environmental protection. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is an outside appearance structure schematic view of the cutting lathe of the utility model;
[0015] Figure 2 It is a separation mechanism structure schematic view of the utility model;
[0016] Figure 3 It is a filter box and liquid storage tank structure schematic view of the utility model;
[0017] Figure 4 It is an auxiliary mechanism structure schematic view of the utility model.
[0018] In the figure: 1, cutting lathe main body; 2, auxiliary mechanism; 201, mounting frame; 202, support plate; 203, limiting rod; 204, screw rod; 205, motor; 206, internal thread pipe; 207, sliding block; 208, guide sleeve; 209, fan; 3, separation mechanism; 301, filter box; 302, sliding chute; 303, buckle; 304, magnetic plate; 305, clamping groove; 306, filter screen; 307, liquid storage tank. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0020] Please refer to Figures 1-4 The utility model provides a technical scheme: a metal cutting lathe capable of separating liquid and chips, comprising a cutting lathe main body 1 and a separation mechanism 3, wherein one side of the cutting lathe main body 1 is provided with an auxiliary mechanism 2, and one side of the cutting lathe main body 1 is connected with the separation mechanism 3.
[0021] The separation mechanism 3 comprises a filter box 301, a sliding chute 302, a buckle 303, a magnetic plate 304, a clamping groove 305, a filter screen 306 and a liquid storage tank 307, one side of the cutting lathe main body 1 is fixedly connected with the filter box 301, both sides of the filter box 301 are provided with the sliding chute 302, one side of the surface of the filter box 301 is fixedly connected with the buckle 303, one side of the sliding chute 302 is connected with the magnetic plate 304, one end of the buckle 303 is clamped with the clamping groove 305, one side of the clamping groove 305 is fixedly connected with the filter screen 306, and one side below the filter screen 306 is provided with the liquid storage tank 307. Through the arrangement of the filter box 301, the sliding chute 302, the buckle 303, the magnetic plate 304, the clamping groove 305, the filter screen 306 and the liquid storage tank 307, in the metal cutting process, the mixture of chips and cutting fluid flows into the filter box 301, the magnetic plate 304 adsorbs the metal chips in the mixture flow through magnetic force, the magnetic plate 304 can slide in the sliding chute 302 due to the fact that the sliding chute 302 is arranged on both sides of the filter box 301, which facilitates installation, disassembly and cleaning, the mixture flow continues to fall, passes through the filter screen 306, and then is clamped with the clamping groove 305 through the clamping structure of the buckle 303 and the clamping groove 305, so that the filter screen 306 can be stably installed on the filter box 301, and meanwhile, the filter screen 306 is convenient to disassemble for cleaning or replacement, and the filtered cutting fluid flows into the liquid storage tank 307 below, so that the cutting fluid is recycled and reused.
[0022] Further, the buckle 303 is provided with two groups, the magnetic plate 304 forms a sliding structure with the filter box 301 through the sliding groove 302, through the setting of the magnetic plate 304, the metal chips are adsorbed by the magnetic force of the magnetic plate 304 itself, the preliminary liquid-chip separation is realized, and the burden of subsequent filtration is reduced.
[0023] Further, the magnetic plate 304 is provided with two groups and is symmetrically distributed, the clamping groove 305 is provided with two groups, through the setting of the clamping groove 305, the installation and disassembly of the buckle 303 are facilitated, and the installation of the filter screen 306 is more convenient.
[0024] Further, the auxiliary mechanism 2 includes the mounting frame 201, the supporting plate 202, the limiting rod 203, the lead screw 204, the motor 205, the internally threaded pipe 206, the sliding block 207, the guide sleeve 208 and the fan 209, one side of the cutting lathe body 1 is fixedly connected with the mounting frame 201, one side of the surface of the mounting frame 201 is fixedly connected with the supporting plate 202, one end of the supporting plate 202 is fixedly installed with the limiting rod 203, one side of the surface of the supporting plate 202 is provided with the lead screw 204, one end of the lead screw 204 is connected with the motor 205, the outer circle of the lead screw 204 is threadedly connected with the internally threaded pipe 206, one side of the surface of the internally threaded pipe 206 is fixedly connected with the sliding block 207, the two ends of the sliding block 207 are fixedly connected with the guide sleeve 208, one side of the sliding block 207 is fixedly connected with the fan 209, through the setting of the mounting frame 201, the supporting plate 202, the limiting rod 203, the lead screw 204, the motor 205, the internally threaded pipe 206, the sliding block 207, the guide sleeve 208 and the fan 209, when it is needed to clean and collect the chips, the motor 205 can be started first to drive the lead screw 204 to rotate, because the lead screw 204 is threadedly connected with the internally threaded pipe 206, the rotation of the lead screw 204 will make the internally threaded pipe 206 move along the axis direction of the lead screw 204, the sliding block 207 fixedly connected with one side of the surface of the internally threaded pipe 206 will move together with the internally threaded pipe 206, the guide sleeves 208 at the two ends of the sliding block 207 are sleeved on the limiting rod 203, the limiting rod 203 plays a role of limiting the rotation of the sliding block 207, so that the sliding block 207 can only move linearly along the axis direction of the lead screw 204, with the movement of the sliding block 207, the fan 209 fixedly connected with one side of the sliding block 207 also moves, so as to change the position of the fan 209 and realize the cleaning effect on different areas, the mounting frame 201 is used for overall installation and fixation of the mechanism, and the supporting plate 202 provides a support and installation basis for the limiting rod 203 and the lead screw 204.
[0025] Further, the limiting rod 203 and the sliding block 207 constitute a sliding structure, the sliding block 207 constitutes a sliding structure with the lead screw 204 through the internal thread pipe 206, through the setting of the guide sleeve 208, the guide sleeve 208 is fixedly connected with the sliding block 207, is helpful to the cooperative movement of the guide sleeve 208 and the sliding block 207, guarantees the smooth sliding of the sliding block 207 on the limiting rod 203, and also enhances the integrity and stability of the structure.
[0026] Further, the supporting plate 202 is provided with two groups, the sliding block 207 constitutes a sliding structure with the limiting rod 203 through the guide sleeve 208, through the setting of the supporting plate 202, the setting of the two groups of supporting plates 202 improves the stability and reliability of the support of the limiting rod 203 and the bidirectional lead screw 204, disperses the stress, and makes the whole structure more solid and durable.
[0027] Further, the limiting rod 203 is provided with two groups, the guide sleeve 208 is fixedly connected with the sliding block 207, through the setting of the limiting rod 203, the movement direction of the sliding block 207 is limited and guided, and the stability and accuracy of the movement of the sliding block 207 are guaranteed.
[0028] Working principle: when the debris needs to be collected and cleaned, the motor 205 can be started first to drive the screw rod 204 to rotate, since the screw rod 204 is screwed with the inner threaded pipe 206, the rotation of the screw rod 204 will make the inner threaded pipe 206 move along the axis direction of the screw rod 204, the sliding block 207 fixedly connected to one side of the surface of the inner threaded pipe 206 will move along with the inner threaded pipe 206, the guide sleeves 208 at both ends of the sliding block 207 are sleeved on the limiting rods 203, the limiting rods 203 play a role in limiting the rotation of the sliding block 207, so that the sliding block 207 can only move linearly along the axis direction of the screw rod 204, with the movement of the sliding block 207, the fan 209 fixed to one side of the sliding block 207 also moves, thereby changing the position of the fan 209, realizing the cleaning effect on different areas, the mounting frame 201 is used for overall installation and fixation of the mechanism, the supporting plate 202 provides support and installation basis for the limiting rods 203 and the screw rod 204, secondly, in the process of metal cutting, a large amount of cutting fluid mixture with cutting chips is generated. The mixture first enters the filter box 301 fixed to one side of the cutting lathe body 1, the magnetic plate 304 is installed in the sliding groove 302 in the filter box 301, the magnetic plate 304 has strong magnetic force and can attract metal chips in the mixture, due to the existence of the sliding groove 302, the magnetic plate 304 can be easily installed and pulled out along the sliding groove 302, which facilitates the maintenance and cleaning of the magnetic plate 304, when the magnetic plate 304 adsorbs too many cutting chips and affects the magnetic attraction effect, it can be pulled out from the sliding groove 302 for cleaning or replacement, after the preliminary adsorption treatment of the mixture by the magnetic plate 304, the mixture continues to flow downward, at this time, it meets the filter screen 306, the filter screen 306 has fine mesh holes, which can further filter out smaller impurity particles in the mixture, the filter screen 306 is clamped with the buckle 303 on the surface of the filter box 301 through the clamping groove 305 on one side of the filter screen 306, the clamping structure ensures the stability of the filter screen 306 in the filtering process, so that it will not be displaced or fall off due to the impact of the mixture, and also facilitates the disassembly of the filter screen 306, when the filter screen 306 needs to be cleaned or replaced, the filter screen 306 can be taken out by releasing the clamping of the buckle 303 and the clamping groove 305, after the magnetic adsorption treatment by the magnetic plate 304 and the fine filtration by the filter screen 306, the relatively pure cutting fluid flows into the liquid storage tank 307 located on one side below the filter screen 306, the liquid storage tank 307 is used for storing the recovered cutting fluid, so that it can be used again for metal cutting in the subsequent process, realizing the recycling of the cutting fluid, saving the cost, at the same time, reducing the discharge of waste liquid, which is conducive to environmental protection.
[0029] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A metal cutting lathe with liquid and solid separation, comprising a lathe body (1) and a separation mechanism (3), characterized in that: One side of the cutting lathe body (1) is provided with an auxiliary mechanism (2), one side of the cutting lathe body (1) is connected with a separation mechanism (3); The separation mechanism (3) comprises a filter box (301), a sliding groove (302), a buckle (303), a magnetic plate (304), a clamping groove (305), a filter screen (306) and a liquid storage tank (307), one side of the cutting lathe body (1) is fixedly connected with the filter box (301), both sides of the filter box (301) are provided with the sliding groove (302), one side of the surface of the filter box (301) is fixedly connected with the buckle (303), one side of the sliding groove (302) is connected with the magnetic plate (304), one end of the buckle (303) is clamped with the clamping groove (305), one side of the clamping groove (305) is fixedly connected with the filter screen (306), and one side below the filter screen (306) is provided with the liquid storage tank (307).
2. A liquid and chip separable metal cutting lathe according to claim 1, characterized in that: The buckle (303) is provided with two groups, and the magnetic plate (304) and the filter box (301) constitute a sliding structure through the sliding groove (302).
3. A liquid and chip separable metal cutting lathe according to claim 1, characterized in that: The magnetic plate (304) is provided with two groups and is symmetrically distributed, and the clamping groove (305) is provided with two groups.
4. A liquid and chip separable metal cutting lathe according to claim 1, characterized in that: The auxiliary mechanism (2) comprises an installation frame (201), a supporting plate (202), a limiting rod (203), a lead screw (204), a motor (205), an internally threaded pipe (206), a sliding block (207), a guide sleeve (208) and a fan (209), one side of the cutting lathe body (1) is fixedly connected with the installation frame (201), one side of the surface of the installation frame (201) is fixedly connected with the supporting plate (202), one end of the supporting plate (202) is fixedly installed with the limiting rod (203), one side of the surface of the supporting plate (202) is provided with the lead screw (204), one end of the lead screw (204) is connected with the motor (205), the outer circle of the lead screw (204) is threadedly connected with the internally threaded pipe (206), one side of the surface of the internally threaded pipe (206) is fixedly connected with the sliding block (207), both ends of the sliding block (207) are fixedly connected with the guide sleeve (208), and one side of the sliding block (207) is fixedly connected with the fan (209).
5. A liquid and chip separable metal cutting lathe according to claim 4, characterized in that: The limiting rod (203) and the sliding block (207) constitute a sliding structure, and the sliding block (207) constitutes a sliding structure with the lead screw (204) through the internally threaded pipe (206).
6. A liquid and chip separable metal cutting lathe according to claim 4, characterized in that: The supporting plate (202) is provided with two groups, the sliding block (207) constitutes a sliding structure with the limiting rod (203) through the guide sleeve (208).
7. A liquid and chip separable metal cutting lathe according to claim 4, characterized in that: The limiting rod (203) is provided with two groups, and the guide sleeve (208) is fixedly connected with the sliding block (207).