Electric vehicle lens assembling equipment
By designing the drive mechanism and lens placement fixture, the efficiency and safety issues in the electric vehicle lens assembly process were solved, achieving efficient and safe automated assembly of lenses and brackets.
Patent Information
- Application Number
- CN202423291557.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The assembly process of electric vehicle lenses is time-consuming and labor-intensive, has a low degree of automation, and poses safety hazards.
A drive mechanism is used to move the upper mold for pressing to connect and install the lens and the bracket. A lens placement fixture and an infrared beam grating are also provided to improve automation and safety.
It improves the assembly efficiency of the lens and bracket, reduces offset, enhances the assurance of assembly direction, and reduces the risk of accidental damage by detecting gestures through an infrared photoelectric grating.
Smart Images

Figure CN223719364U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of electric vehicle equipment processing, in particular to an electric vehicle lens assembly equipment. BACKGROUND
[0002] The electric vehicle lens refers to a lens device installed in the headlamp of an electric vehicle, mainly used for focusing and enhancing light to improve safety and lighting effect during night driving.
[0003] The electric vehicle headlight module uses lens matrix technology, uses multiple lens combinations to achieve a pre-designed light pattern, and the lens is in an independent state and is fixed to the bracket through a hook and extrusion form, and then the whole is applied to the lens module.
[0004] In actual use, the lens and the bracket are assembled by artificial assembly, which is time-consuming and laborious, and needs to be improved. Practical new type content
[0005] In order to improve the assembly efficiency of the lens and the bracket, the present application provides an electric vehicle lens assembly equipment.
[0006] The electric vehicle lens assembly equipment provided by the present application adopts the following technical scheme:
[0007] An electric vehicle lens assembly equipment, comprising a machine body, the machine body comprises a bottom plate, the machine body is provided with a driving mechanism, the driving mechanism is provided with a pressure bonding upper die, the pressure bonding upper die is located at one end of the driving mechanism close to the bottom plate, the driving mechanism is used to drive the pressure bonding upper die to move in the vertical direction to press the lens into the bracket, and the bottom plate is provided with a lens placing jig, the lens placing jig is used for placing the lens and the bracket.
[0008] Through the above technical scheme, the driving mechanism is arranged to drive the pressure bonding upper die to move to connect and install the lens and the bracket body, compared with manual installation, the assembly efficiency is improved, and the overall automation degree is improved. The lens placing jig is used for placing the lens and the bracket, which reduces the deviation of the lens and the bracket, thereby facilitating the installation of the lens and the bracket body, and improving the overall processing efficiency.
[0009] Optionally, the driving mechanism comprises a driving member and a driving plate, the driving plate is used for installing the driving member, and the driving member is connected with the pressure bonding upper die at one end close to the lens placing jig.
[0010] By adopting the above technical scheme, the driving member and the driving plate are arranged, and the pressure bonding upper die is driven by the driving member to extrude the bracket and the lens, so as to facilitate the installation of the lens on the bracket and improve the assembly efficiency.
[0011] Optionally, the pressure bonding upper die comprises an installation plate and a top rod, the installation plate is used for pressing the lens tightly on the bracket, and the top rod is located at one end of the installation plate close to the bottom plate.
[0012] By adopting the technical scheme, the installation plate and the ejector rod are arranged, so that the lens and the support are abutted against each other, thereby facilitating installation of the lens and the support.
[0013] Optionally, the lens placing jig is provided with an installation gap, the installation gap is located on a side of the lens placing jig close to the ejector rod, and the installation gap is for the ejector rod to pass through.
[0014] By adopting the technical scheme, the installation gap is arranged, the installation gap is for the ejector rod to pass through, thereby facilitating limiting of the lens and the support and playing a role in guaranteeing the assembly direction of the lens.
[0015] Optionally, the machine body is provided with two opening buttons, and the machine body is opened when the two opening buttons are pressed at the same time.
[0016] By adopting the technical scheme, when the machine body is opened for the first time, the two opening buttons are arranged, the machine body is opened by pressing the two opening buttons at the same time, the mis-triggering of opening is reduced, and the situation of accidental injury is reduced by two-hand operation.
[0017] Optionally, the machine body comprises an infrared opposite-shooting grating, and the infrared opposite-shooting grating is located on a side of the fixed plate away from the lens placing jig.
[0018] By adopting the technical scheme, the infrared opposite-shooting grating is arranged, the infrared opposite-shooting grating is used for detecting the hand inserted when the machine body is used, the safety of the whole is improved, and the accidental injury caused by the hand inserted is reduced.
[0019] Optionally, the infrared opposite-shooting grating comprises a transmitting part and a receiving part, the transmitting part transmits infrared rays to the receiving part, when the driving piece operates, the infrared opposite-shooting grating detects that there is an obstacle between the transmitting part and the receiving part, the driving piece is reset and stops operating, and when the infrared opposite-shooting grating detects that the obstacle between the transmitting part and the receiving part disappears, the driving piece operates again.
[0020] By adopting the technical scheme, the transmitting part and the receiving part are arranged, the driving piece is controlled by the receiving state of the receiving part, the hand is away from the infrared opposite-shooting grating after the lens and the support are placed, and the driving piece automatically operates, the safety of the whole in use is improved, and the occurrence of accidents is reduced.
[0021] In summary, the present application has at least one of the following beneficial technical effects:
[0022] 1. The driving mechanism drives the compression mold to move for connecting and installing the lens and the frame, which improves the assembly efficiency and the overall automation degree compared with manual installation, the lens placement jig is used for placing the lens and the support, which reduces the deviation of the lens and the support, thereby facilitating the installation of the lens and the frame and improving the overall processing efficiency.
[0023] 2. The ejector pin and the installation gap are arranged, which facilitates the limiting of the lens and the frame and plays a role in ensuring the assembly direction of the lens.
[0024] 3. The infrared reflection grating is arranged, which is used for detecting the hand insertion during the use of the machine body, improving the overall safety and reducing the accidental injury caused by the hand insertion. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a schematic view of the lens and the support.
[0026] Figure 2 is a schematic view of the overall embodiment.
[0027] Figure 3 is a schematic view of the side view of the embodiment.
[0028] Marked: 1, support; 2, lens; 3, machine body; 4, bottom plate; 5, driving mechanism; 51, driving part; 52, driving plate; 6, compression mold; 61, mounting plate; 62, ejector pin; 7, installation gap; 8, fixed plate; 9, opening button; 10, infrared reflection grating; 101, transmitting part; 102, receiving part; 11, controller; 12, support rod; 13, lens placement jig. DETAILED DESCRIPTION
[0029] The application will be further described in detail below in combination with the drawings and embodiments.
[0030] The embodiment of the application discloses an electric vehicle lens assembly equipment. Referring to Figure 1 , including machine body 3, including machine body 3, machine body 3 includes bottom plate 4, machine body 3 is provided with driving mechanism 5, driving mechanism 5 is provided with compression mold 6, compression mold 6 is located at one end of driving mechanism 5 close to bottom plate 4, driving mechanism 5 is used for driving compression mold 6 to move along the vertical direction to press the lens 2 into the support 1.
[0031] Driving mechanism 5 includes driving part 51 and driving plate 52, driving plate 52 is used for installing driving part 51. Machine body 3 includes support rod 12, support rod 12 is connected with driving plate 52, and driving plate 52 is connected with driving part 51. In the application, driving part 51 is a driving cylinder, which can be replaced by an oil cylinder.
[0032] The upper die 6 includes a mounting plate 61 and a top rod 62, the top rod 62 is located at one end of the mounting plate 61 close to the bottom plate 4, the mounting plate 61 indirectly abuts against the support 1 and the lens 2 through the top rod 62. The bottom plate 4 is provided with a lens placing jig 13, the lens placing jig 13 is used for placing the lens 2 and the support 1. The lens placing jig 13 is provided with a mounting gap 7, the top rod 62 is inserted into the mounting gap 7.
[0033] The body 3 is provided with a fixed plate 8, the fixed plate 8 is provided with two opening buttons 9, the opening buttons 9 are used for controlling the opening of the body 3, the opening buttons 9 are indirectly arranged on the body 3 by being arranged on the fixed plate 8. When the two opening buttons 9 are pressed at the same time, the body 3 is opened.
[0034] The body 3 includes an infrared opposite-shooting grating 10, the infrared opposite-shooting grating 10 is located at a side of the fixed plate 8 away from the lens placing jig 13, the infrared opposite-shooting grating 10 is used for detecting the hand entering and controlling the starting of the driving part 51. The infrared opposite-shooting grating 10 includes a transmitting part 101 and a receiving part 102, the transmitting part 101 transmits infrared rays to the receiving part 102. In actual use, the body 3 is provided with a controller 11, the controller 11 is used for receiving the signal of the infrared opposite-shooting grating 10 and controlling the opening and closing of the driving part 51.
[0035] When the driving part 51 operates, the user puts the hand into the lens 2 and the support 1, the hand blocks the receiving part 102 to receive the infrared rays, at this time, the infrared opposite-shooting grating 10 sends a signal and makes the driving part 51 reset, thereby reducing the false injury.
[0036] When the two opening buttons 9 are pressed at the same time, the body 3 is started, the user places the lens 2 and the support 1 and then withdraws the hand. At this time, the receiving part 102 receives the infrared rays again, the controller 11 receives the signal sent by the receiving part 102, and controls the driving part 51 to operate after 1 second.
[0037] The implementation principle of the lens 2 assembling equipment of the electric vehicle is that: in actual use, the body 3 is opened by pressing the two opening buttons 9 at the same time, then the lens 2 and the support 1 are placed on the lens placing jig 13, when the hand is away from the infrared opposite-shooting grating 10 for 1 second, the driving part 51 controls the movement of the mounting plate 61, thereby facilitating the installation of the lens 2 and the support 1.
[0038] When the hand enters the infrared opposite-shooting grating 10 during the processing process, the receiving part 102 fails to receive the infrared rays transmitted by the transmitting part 101, at this time, the controller 11 controls the driving part 51 to stop driving the mounting plate 61 to move towards the direction close to the bottom plate 4, and drives the mounting plate 61 to reset again.
[0039] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.
Claims
1. An electric vehicle lens assembly apparatus, characterized by: The machine body (3) includes a bottom plate (4), and the machine body (3) is provided with a driving mechanism (5) provided with a crimping upper die (6) located at one end of the driving mechanism (5) close to the bottom plate (4), and the driving mechanism (5) is used for driving the crimping upper die (6) to move in the vertical direction to press the lens (2) into the support (1), and the bottom plate (4) is provided with a lens placement jig (13) for placing the lens (2) and the support (1).
2. The electric vehicle lens assembly apparatus of claim 1, wherein: The driving mechanism (5) includes a driving member (51) and a driving plate (52), the driving plate (52) is provided with a driving member (51), and the driving member (51) is connected to the crimping upper die (6) at one end close to the lens placement jig (13).
3. The electric vehicle lens assembly apparatus of claim 2, wherein: The crimping upper die (6) includes a mounting plate (61) and a ejector rod (62), the mounting plate (61) is used for pressing the lens (2) tightly to the support (1), and the ejector rod (62) is located at one end of the mounting plate (61) close to the bottom plate (4).
4. The electric vehicle lens assembly apparatus of claim 3, wherein: The lens placement jig (13) is provided with a mounting gap (7), and the mounting gap (7) is located at one side of the lens placement jig (13) close to the ejector rod (62).
5. The electric vehicle lens assembly apparatus of claim 1, wherein: The machine body (3) is provided with two opening buttons (9). When the two opening buttons (9) are pressed at the same time, the machine body (3) is opened.
6. The electric vehicle lens assembly apparatus of claim 2, wherein: The machine body (3) includes an infrared transmitting and receiving grating (10), and the infrared transmitting and receiving grating (10) is located at one side of the fixed plate (8) away from the lens placement jig (13).
7. The electric vehicle lens assembly apparatus of claim 6, wherein: The infrared transmitting and receiving grating (10) includes an emitting part (101) and a receiving part (102), and the emitting part (101) emits infrared rays to the receiving part (102). When the driving member (51) is running, the infrared transmitting and receiving grating (10) detects that there is an obstacle between the emitting part (101) and the receiving part (102), and the driving member (51) returns and stops running; when the infrared transmitting and receiving grating (10) detects that the obstacle between the emitting part (101) and the receiving part (102) disappears, the driving member (51) runs again.