Film cutting device
By designing a concentric shaft and support wheel assembly for the film cutting device, combined with drive and positioning components, the problems of low efficiency and deformation in cutting stainless steel sheets are solved, achieving efficient and precise protective film cutting.
Patent Information
- Application Number
- CN202520024081.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Existing technologies for cutting stainless steel sheets suffer from low efficiency, fragmentation, and high-temperature deformation, which affect the subsequent molding of the sheets.
The film cutting device utilizes a concentric bearing-driven blade wheel and a support wheel assembly. The drive assembly drives the support seat to move in the vertical and horizontal directions, causing the blade wheel to cut the protective film. The support wheel assembly assists in supporting and pressing down the uncut parts, and the positioning assembly ensures cutting accuracy through a laser.
It improves cutting efficiency, prevents damage to stainless steel sheets, ensures smooth film edges, and enhances the automation and precision of cutting.
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Figure CN223719578U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the related technical field of protection film cutting, and particularly relates to a film cutting device. BACKGROUND
[0002] The surface of the stainless steel plate material purchased on the market is usually covered with a layer of protective film, so that when the stainless steel plate material needs to be cut, the high temperature generated when the stainless steel plate material is laser cut will cause the protective film on the stainless steel plate material to bubble, deform, and burn, which seriously affects the subsequent mold forming of the plate material, so the protective film of the stainless steel plate material must be cut before cutting to ensure that the laser cutting track is not covered with a protective film.
[0003] At present, the main methods for cutting the protective film of the stainless steel plate material are manual cutting, laser cutting, and high-temperature film cutting. The manual cutting method is low in efficiency, requires special tooling during the cutting process, and produces debris during the cutting process. Laser cutting and high-temperature film cutting can easily cause the edges of the film to deform, thicken, and affect the subsequent mold forming of the plate material. Therefore, it is necessary to provide a new film cutting method to automatically cut the protective film on the stainless steel plate material. SUMMARY
[0004] Therefore, it is necessary to provide a film cutting device for solving the above technical problems.
[0005] A film cutting device, the film cutting device comprising:
[0006] A film cutting assembly, comprising a support seat, a concentric shaft, a cutter wheel, and a support wheel set, the concentric shaft being installed in the support seat, the cutter wheel and the support wheel set being sleeved on the concentric shaft in series, wherein the radius of the cutter wheel is greater than the radius of the support wheel in the support wheel set, and the difference between the two radii is equal to the thickness of the protective film;
[0007] A driving assembly, in transmission connection with the support seat, and capable of driving the support seat to move in the vertical direction and the horizontal direction respectively, and making the cutter wheel cut the protective film.
[0008] It can be understood that the concentric shaft is used to carry the cutter wheel and the support wheel set, so that the structure of the film cutting assembly is compact and the turning angle is small. When the film cutting device is working, the support wheel set can be used to assist in supporting the cutter wheel, which can prevent the cutter wheel from damaging the stainless steel plate material below the protective film during the cutting process, and make the turning angle of the cutter wheel small, and on the other hand, the support wheel set can press the part of the protective film that has not been cut by the cutter wheel, and make the edges of the protective film flat, which can ensure the effect of the diaphragm and improve the film cutting efficiency.
[0009] In one of the embodiments, the number of the supporting wheels in the supporting wheel set is configured as two, and the two supporting wheels are arranged on both sides of the cutter wheel along the axial direction of the concentric shaft.
[0010] It can be understood that the supporting wheels arranged on both sides of the cutter wheel are used to assist in supporting the cutter wheel, and on the basis of assisting in supporting the cutter wheel, the two sides of the protective film cut by the cutter wheel can be pressed, so that the film edge of the protective film can be ensured to be flat.
[0011] In one of the embodiments, the supporting seat comprises a first fixed plate and a second fixed plate, and the first fixed plate and the second fixed plate are symmetrically arranged on the two outer sides of the concentric shaft.
[0012] The first fixed plate is connected with a first latch, the second fixed plate is connected with a second latch, and the first latch and the second latch are inserted into the concentric shaft for supporting the concentric shaft.
[0013] It can be understood that the first fixed plate and the second fixed plate are used to support the concentric shaft, so that the function of the supporting seat structure can be simplified.
[0014] In one of the embodiments, the film cutting device further comprises a pressing assembly, the supporting seat can be drivingly connected with the driving assembly through the pressing assembly, and the position of the supporting seat in the vertical direction can be adjusted through the pressing assembly.
[0015] It can be understood that the pressing assembly is used to adjust the position of the supporting seat in the vertical direction, so that the shaking of the cutter wheel during the cutting of the protective film can be buffered, so as to meet the use requirement of the film cutting device during the cutting of the protective film.
[0016] In one of the embodiments, the driving assembly comprises a driving seat.
[0017] The pressing assembly comprises a guide limiting pin and an elastic member, the guide limiting pin is arranged through the driving seat and connected with the supporting seat, and the elastic member is arranged in a pre-compressed manner between the supporting seat and the driving seat.
[0018] It can be understood that the elastic member is used to adjust the position of the supporting seat in the vertical direction in an elastic manner, and the guide limiting pin is used to guide the adjustment of the position of the supporting seat in the vertical direction, so as to meet the use requirement of the position of the supporting seat in the vertical direction.
[0019] In one of the embodiments, a first limiting groove is formed in the driving seat, and one end of the elastic member can be inserted and matched with the first limiting groove.
[0020] And / or, a second limiting groove is formed on the support seat, and the other end of the elastic member is capable of being inserted into the second limiting groove.
[0021] It can be understood that the above structure can realize the assembly positioning of the elastic member on the driving seat and / or the support seat, which can facilitate the assembly of the elastic member between the driving seat and the support seat, and ensure the stability of the assembly of the elastic member between the driving seat and the support seat.
[0022] In one embodiment, the guide limiting pin comprises a guide pin body, a first limiting member and a second limiting member, the first limiting member is partially inserted into the guide pin body downward in the vertical direction and connected with the guide pin body, and the second limiting member is partially inserted into the support seat upward in the vertical direction and connected with the guide pin body.
[0023] The guide pin body is in sliding fit with the driving seat.
[0024] In one embodiment, the film cutting device further comprises a positioning assembly installed on the support seat for tool setting of the cutter wheel.
[0025] It can be understood that the tool setting of the cutter wheel by the positioning assembly can guide the cutter wheel to cut the protective film and ensure the accuracy of the film cutting device when working.
[0026] In one embodiment, the positioning assembly comprises a first laser and a second laser, the first laser and the second laser are symmetrically arranged relative to the support seat.
[0027] The first laser and the second laser can synthesize a laser point when working, which is used as a correction standard for tool setting of the cutter wheel.
[0028] It can be understood that the laser point synthesized by the two lasers when working is used to guide the tool setting of the cutter wheel, which can simplify the positioning assembly while meeting the tool setting of the cutter wheel.
[0029] In one embodiment, the driving assembly is configured as a six-axis robot.
[0030] Compared with the prior art, the utility model has the following advantages due to the application of the above technical scheme:
[0031] The cutting film device provided by the application is characterized in that the cutting film device is provided with a concentric shaft for bearing a cutter wheel and a supporting wheel set, so that the cutting film device has a compact structure and a small turning angle; and the cutting film device can use the supporting wheel set to assist the cutter wheel in working, so that on one hand, the cutter wheel can be prevented from damaging the stainless steel plate under the protective film during cutting the protective film, and the turning angle of the cutter wheel is small; on the other hand, the supporting wheel set can press the part of the protective film which is not cut by the cutter wheel, and the film edge of the protective film is flat, so that the cutting film device has the effects of ensuring the effect of the diaphragm and improving the cutting film efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description only constitute some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0033] Figure 1 The structure schematic diagram of the cutting film device provided by an embodiment of the present application.
[0034] Figure 2 The structure schematic diagram of the cutting film device provided by an embodiment of the present application.
[0035] Figure 3 The exploded view of the cutting film assembly in the present application.
[0036] Figure 4 The sectional view of the driving seat, the pressing assembly and the supporting seat when they are assembled.
[0037] The cutting film device; 10, the cutting film assembly; 11, the supporting seat; 111, the first fixed plate; 1111, the first bolt; 112, the second fixed plate; 1121, the second bolt; 113, the second limiting groove; 12, the concentric shaft; 13, the cutter wheel; 14, the supporting wheel set; 141, the supporting wheel; 20, the driving assembly; 21, the driving seat; 211, the first limiting groove; 30, the pressing assembly; 31, the guide limiting pin; 311, the guide pin body; 312, the first limiting piece; 313, the second limiting piece; 32, the elastic piece; 40, the positioning assembly; 41, the first laser; 42, the second laser. DETAILED DESCRIPTION
[0038] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0039] It should be noted that when an element is referred to as being "arranged on" another element, it can be directly arranged on the other element or there can be a middle element. When an element is referred to as being "arranged on" another element, it can be directly arranged on the other element or there can be a middle element. When an element is referred to as being "fixed on" another element, it can be directly fixed on the other element or there can be a middle element.
[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application only for the purpose of describing specific embodiments and is not intended to limit the present application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0041] The cutting film device 100 claimed in the present application is used for cutting the protective film (not shown in the figure) on the stainless steel plate (not shown in the figure). Of course, the substrate for carrying the protective film is not limited to the stainless steel plate, but can also be other substrates, such as sheet metal, copper plate, etc.
[0042] As Figures 1 to 3As shown, the film cutting device 100 provided by an embodiment of the present application comprises a film cutting assembly 10 and a driving assembly 20. The film cutting assembly 10 comprises a support seat 11, a concentric shaft 12, a cutter wheel 13 and a support wheel set 14. The concentric shaft 12 is installed in the support seat 11. The cutter wheel 13 and the support wheel set 14 are sleeved on the concentric shaft 12 in series. The radius of the cutter wheel 13 is greater than the radius of the support wheel 141 in the support wheel set 14, and the difference between the two radii is equal to the thickness of the protective film. The driving assembly 20 is in driving connection with the support seat 11. The driving assembly 20 can drive the support seat 11 to move in the vertical direction and the horizontal direction respectively, and make the cutter wheel 13 cut the protective film. That is, when the film cutting device 100 cuts the protective film with the cutter wheel 13, the support wheel 141 in the support wheel set 14 can abut against the part of the protective film that has not been cut, thereby playing an auxiliary supporting role. Here, the driving assembly 20 drives the support seat 11 to move in the vertical direction, so as to control whether the cutter wheel 13 abuts against the protective film. The driving assembly 20 drives the support seat 11 to move in the horizontal direction, so as to move the cutter wheel 13 abutting against the protective film on the protective film, and achieve the purpose of cutting the protective film.
[0043] It can be understood that the concentric shaft 12 is used to carry the cutter wheel 13 and the support wheel set 14, so that the film cutting assembly 10 has a compact structure and a small turning angle. When the film cutting device 100 works, the support wheel set 14 can be used to assist in supporting the cutter wheel 13. In this way, on the one hand, the cutter wheel 13 can be prevented from damaging the stainless steel plate below the protective film during the cutting process, and the turning angle of the cutter wheel 13 is small. On the other hand, the support wheel set 14 can press the part of the protective film that has not been cut by the cutter wheel, and make the film edge of the protective film flat, thereby ensuring the effect of the diaphragm and improving the film cutting efficiency.
[0044] As shown in the figure, Figure 3 The support seat 11 comprises a first fixed plate 111 and a second fixed plate 112. The first fixed plate 111 and the second fixed plate 112 are symmetrically arranged on the two outer sides of the concentric shaft 12. The first fixed plate 111 is connected with a first bolt 1111, and the second fixed plate 112 is connected with a second bolt 1121. The first bolt 1111 and the second bolt 1121 are inserted into the concentric shaft 12, and are used to support the concentric shaft 12, so as to realize the support of the support seat 11 to the concentric shaft 12. Here, the first bolt 1111 and the second bolt 1121 are configured as bolts. The parts of the first bolt 1111 and the second bolt 1121 extending into the concentric shaft 12 can be in threaded connection or clearance fit with the concentric shaft 12.
[0045] As preferred, when the cutting film device 100 works to cut the protective film by the cutter wheel 13, the cutter wheel 13 and the support wheel 141 of the support wheel set 14 can rotate, so as to reduce the frictional resistance received by the cutter wheel 13 and the support wheel 141. For this purpose, the cutter wheel 13 and the support wheel 141 can be rotatably installed on the concentric shaft 12, or the concentric shaft 12 can be rotatably installed on the support base 11.
[0046] As shown in Figure 1 , Figure 3 , the number of the support wheels 141 of the support wheel set 14 is configured as two, and the two support wheels 141 are arranged on both sides of the cutter wheel 13 along the axial direction of the concentric shaft 12. Thus, the support wheel set 14 can press the two sides of the protective film cut by the cutter wheel 13 on the basis of assisting the cutter wheel 13, so as to ensure the flatness of the film edge of the protective film. Of course, in other embodiments, the number of the support wheels 141 of the support wheel set 14 can also be configured as one, three or even more, which will not be described here.
[0047] In the present application, the driving assembly 20 is configured as a six-axis robot. Of course, for those skilled in the art, the driving assembly 20 can also be configured as a three-axis robot, a mechanical arm, etc. It should be noted that the structural composition of the six-axis robot and the working principle of how to drive the cutting film assembly 10 to move in the vertical and horizontal directions when working can all adopt the existing conventional way, which will not be described here.
[0048] As shown in Figure 1 , Figure 2 and Figure 4 , the cutting film device 100 further comprises a pressing assembly 30. The support base 11 can be drivingly connected with the driving assembly 20 through the pressing assembly 30, and the position of the support base 11 in the vertical direction can be adjusted by the pressing assembly 30. Thus, when the cutting film device 100 works, the position adjustment of the support base 11 in the vertical direction can be used to buffer the movement jitter of the cutter wheel 13 when cutting the protective film, so as to meet the use requirements of the cutting film device 100 when cutting the protective film.
[0049] As preferred, as shown in Figure 4 , the pressing assembly 30 comprises a pressing shaft 31 and a pressing wheel 32. The pressing shaft 31 is rotatably installed on the support base 11, and the pressing wheel 32 is rotatably installed on the pressing shaft 31. The pressing wheel 32 is arranged on the side of the support base 11 away from the cutter wheel 13, and the pressing wheel 32 is arranged on the side of the support base 11 away from the cutter wheel 13.As shown, the driving assembly 20 comprises a driving seat 21; wherein the pressing assembly 30 comprises a guide limiting pin 31 and an elastic member 32, the guide limiting pin 31 is arranged through the driving seat 21 and connected with the support seat 11, and the elastic member 32 is arranged between the support seat 11 and the driving seat 21 in a pre-compressed manner. That is, the pressing assembly 30 can realize the elastic adjustment of the position of the support seat 11 in the vertical direction by the elastic member 32, and the adjustment of the position of the support seat 11 in the vertical direction is guided by the guide limiting pin 31, so as to meet the use requirement of the position of the support seat 11 in the vertical direction. Here, the number of the guide limiting pin 31 is two, and the two guide limiting pins 31 are symmetrically arranged on both sides of the elastic member 32. The elastic member 32 is configured as a spring, a rubber sleeve with high elasticity, or other accessories with high elasticity.
[0050] As shown in Figure 4 , the guide limiting pin 31 comprises a guide pin body 311, a first limiting member 312 and a second limiting member 313. The first limiting member 312 is partially inserted into the guide pin body 311 downward in the vertical direction and connected with the guide pin body 311. The second limiting member 313 is partially inserted into the support seat 11 upward in the vertical direction and connected with the guide pin body 311. The guide pin body 311 is in sliding fit with the driving seat 21. That is, the guide limiting pin 31 can realize the support of the support seat 11 by the guide pin body 311, and the reciprocating movement of the support seat 11 relative to the driving seat 21 is guided by the sliding fit between the guide pin body 311 and the driving seat 21. Here, the first limiting member 312 and the second limiting member 313 are configured as bolts or screws, and are connected with the guide pin body 311 in a threaded connection manner.
[0051] As shown in Figure 4 , the driving seat 21 is provided with a first limiting groove 211, one end of the elastic member 32 can be inserted and fitted with the first limiting groove 211, and the assembly between the elastic member 32 and the driving seat 21 is limited; and / or the support seat 11 is provided with a second limiting groove 113, the other end of the elastic member 32 can be inserted and fitted with the second limiting groove 113, and the assembly between the elastic member 32 and the support seat 11 is limited. In this way, on the one hand, the elastic member 32 can be assembled between the driving seat 21 and the support seat 11, and on the other hand, the stability of the assembly of the elastic member 32 between the driving seat 21 and the support seat 11 is ensured.
[0052] As shown in Figure 1 , Figure 2 , the film cutting device 100 further comprises a positioning assembly 40 installed on the support seat 11, which is used for tool setting of the cutter 13. In this way, the cutter 13 can be guided to cut the protective film, and the accuracy of the film cutting device 100 during work is ensured.
[0053] As preferred, as shown in the drawings, the positioning assembly 40 comprises a first laser 41 and a second laser 42, the first laser 41 and the second laser 42 are symmetrically arranged relative to the support base 11; wherein the first laser 41 and the second laser 42 can synthesize a laser point when working, so as to serve as a correction standard when the cutter wheel 13 is aligned. Figure 2
[0054] In summary, when the film cutting device 100 works, the driving assembly 20 controls the support base 11 to adjust the position on the protective film until the two laser beams emitted by the first laser 41 and the second laser 42 converge into a laser point on the protective film, at this time, the cutter wheel 13 is located directly above the laser point, so that the film cutting device 100 can use the laser point to support the position of the cutter wheel 13, and then the driving assembly 20 drives the cutter wheel 13 to abut against the protective film in the vertical direction, until the supporting wheel 141 of the supporting wheel assembly 14 abuts against the protective film, and then the driving assembly 20 drives the cutter wheel 13 to move on the protective film, so as to complete the cutting of the protective film, and in this process, the elastic deformation of the elastic member 32 can be used to buffer the shaking of the cutter wheel 13 when cutting the protective film.
[0055] The technical features of the above embodiments can be combined in any manner, and for the sake of brevity, not all possible combinations of the technical features in the above embodiments are described, however, as long as the combinations of the technical features do not contradict, they should be considered as falling within the scope of the present disclosure.
[0056] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present application, and are not used as a limitation of the present application, and as long as the above embodiments are appropriately changed and varied within the scope of the spirit of the present application, they fall within the scope of the present application.
Claims
1. An apparatus for severing a membrane, comprising: The film cutting device (100) includes: The film cutting assembly (10) includes a support base (11), a concentric shaft (12), a cutting wheel (13), and a support wheel assembly (14). The concentric shaft (12) is installed inside the support base (11). The cutting wheel (13) and the support wheel assembly (14) are mounted on the concentric shaft (12) in series. The radius of the cutting wheel (13) is larger than the radius of the support wheel (141) in the support wheel assembly (14), and the difference between the two radii is equal to the thickness of the protective film. The drive assembly (20) is connected to the support base (11) in a transmission manner, and the drive assembly (20) can drive the support base (11) to move in the vertical direction and the horizontal direction respectively, and cause the cutter wheel (13) to cut the protective film.
2. The apparatus of claim 1, wherein The number of support wheels (141) in the support wheel group (14) is configured to be two, and the two support wheels (141) are arranged on both sides of the cutter wheel (13) along the axial direction of the concentric shaft (12).
3. The apparatus of claim 1, wherein the membrane is a polymeric membrane. The support base (11) includes a first fixing plate (111) and a second fixing plate (112), the first fixing plate (111) and the second fixing plate (112) being symmetrically arranged on the two outer sides of the concentric shaft (12); The first fixing plate (111) is connected to a first pin (1111), and the second fixing plate (112) is connected to a second pin (1121). Both the first pin (1111) and the second pin (1121) are inserted into the concentric shaft (12) to support the concentric shaft (12).
4. The apparatus of claim 1, wherein The film cutting device (100) further includes a clamping assembly (30), the support base (11) can be connected to the drive assembly (20) via the clamping assembly (30), and the position of the support base (11) in the vertical direction can be adjusted via the clamping assembly (30).
5. The apparatus of claim 4, wherein the cutting mechanism comprises a cutting blade. The drive assembly (20) includes a drive base (21); The clamping assembly (30) includes a guide pin (31) and an elastic element (32). The guide pin (31) passes through the drive seat (21) and is connected to the support seat (11). The elastic element (32) is pre-compressed between the support seat (11) and the drive seat (21).
6. The apparatus of claim 5, wherein the cutting mechanism comprises a cutting blade. The drive seat (21) is provided with a first limiting groove (211), and one end of the elastic member (32) can be inserted into the first limiting groove (211); And / or, the support base (11) is provided with a second limiting groove (113), and the other end of the elastic member (32) can be inserted into the second limiting groove (113).
7. The apparatus of claim 5, wherein the cutting mechanism comprises a laser. The guide limiting pin (31) comprises a guide pin body (311), a first limiting piece (312) and a second limiting piece (313), the first limiting piece (312) is partially inserted into the guide pin body (311) downward in the vertical direction and connected with the guide pin body (311), the second limiting piece (313) is partially inserted into the support seat (11) upward in the vertical direction and connected with the guide pin body (311); Wherein, the guide pin body (311) is in sliding fit with the driving seat (21).
8. The apparatus of claim 1, wherein, The membrane cutting device (100) further comprises a positioning assembly (40) installed on the support seat (11) for tool setting of the cutter wheel (13).
9. The apparatus of claim 8, wherein the membrane is a polyamide membrane. The positioning assembly (40) comprises a first laser (41) and a second laser (42), the first laser (41) and the second laser (42) are symmetrically arranged relative to the support seat (11); Wherein, the first laser (41) and the second laser (42) can synthesize a laser point when working, which is used as a correction standard when tool setting of the cutter wheel (13).
10. The apparatus of claim 1, wherein, The driving assembly (20) is configured as a six-axis robot.