Wet-mixed mortar storage, defoaming and paving integrated device

Abstract

The utility model discloses a wet-mixed mortar storage, defoaming and paving integrated device, and belongs to the technical field of wet-mixed mortar construction. A wet-mixed mortar storage, defoaming and paving integrated device comprises a vehicle body, a storage tank is mounted on the vehicle body, a motor is mounted on the storage tank, a transmission shaft penetrating through and extending to the inner side of the storage tank is mounted at the output end of the motor, a plurality of stirring blades are mounted on the periphery of the transmission shaft, and a plurality of stirring blades are mounted on the periphery of the transmission shaft. A vacuum pump connected with the storage tank is arranged on the vehicle body; an electric push rod is mounted on the vehicle body, and a mounting batten is mounted at the output end of the electric push rod; the device integrates multiple functions of storing, defoaming, stirring, discharging, paving and the like of the wet-mixed mortar, and tedious operation of multiple independent devices or steps in a traditional mode is avoided; a constructor only needs to operate the device, the whole process from storage to construction of the wet-mixed mortar can be completed, the construction efficiency is greatly improved, and the construction period is shortened.

Description

TECHNICAL FIELD

[0001] The utility model belongs to wet mortar construction technical field, especially relate to a wet mortar storage defoaming paving construction integrated device. BACKGROUND

[0002] Wet mortar is produced in concrete mixing station, has the characteristics of accurate measurement and fast production speed, and is widely used in masonry, plastering and ground engineering of building; Wet mortar is produced by industrialization, so the product quality is stable, the strength fluctuation is small, and the mortar variety is more, but wet mortar is a mortar mixture, and the use time is limited, so the wet mortar has certain requirements on the storage environment, and in ground engineering, the leveling of mortar is very important.

[0003] The traditional wet mortar processing mode often involves multiple independent devices or steps, such as storing by using a special storage device first, then transporting to the construction site by a transportation tool, and finally paving and leveling by manual or mechanical operation. This dispersed processing mode not only has low efficiency, but also is difficult to ensure the performance stability of wet mortar in the whole process, especially in the storage process, wet mortar is easy to produce bubbles due to environmental factors, which affects the subsequent construction quality and strength; in addition, if the bubbles are not defoamed in time during the storage process of wet mortar, the existence of bubbles will cause the density of mortar to be uneven, affecting the overall performance and durability of the material. In the paving process, the rupture of bubbles may also cause surface defects such as pockmarks, cavities and the like, affecting the aesthetic degree and structural integrity. SUMMARY

[0004] The utility model discloses a wet mortar storage defoaming paving construction integrated device to solve the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a wet mortar storage defoaming paving construction integrated device, comprising a vehicle body, a storage tank is installed on the vehicle body, a motor is installed on the storage tank, a transmission shaft penetrating through and extending to the inside of the storage tank is installed at the output end of the motor, a plurality of stirring blades are installed on the outer periphery of the transmission shaft, a vacuum pump connected with the storage tank is arranged on the vehicle body; an electric push rod is installed on the vehicle body, an installation plate strip is installed at the output end of the electric push rod, a scraper is installed on the installation plate strip, and a discharge pipe is connected to one side of the storage tank close to the vehicle body.

[0006] By adopting the technical scheme, the wet-mixed mortar storage, defoaming, paving and construction integrated device realizes efficient storage, defoaming, stirring, discharging and paving of the wet-mixed mortar through the cooperation of the components, improves the construction efficiency and quality, and reduces the construction cost and safety risk. Meanwhile, the flexibility and portability of the device make it widely applicable to various construction environments and conditions.

[0007] Optionally, a cover plate is hinged to the storage tank, the cover plate is semicircular, a handle is mounted on the surface of the cover plate, and a sealing gasket for sealing the storage tank is mounted on one side of the cover plate close to the storage tank.

[0008] By adopting the technical scheme, the sealing gasket ensures the sealing of the storage tank when the cover plate is closed, prevents external air from entering, and thus enables the storage tank to perform negative pressure defoaming.

[0009] Optionally, a pressure gauge for monitoring the air pressure of the storage tank is mounted on the storage tank, and one end of the pressure gauge penetrates and extends to the inside of the storage tank.

[0010] By adopting the technical scheme, the pressure gauge monitors the air pressure in the tank in real time through the pipeline penetrating the inside of the storage tank, and provides accurate pressure data for the construction personnel.

[0011] Optionally, a connecting pipe is connected to the air suction end of the vacuum pump, the other end of the connecting pipe is connected to a connecting seat mounted on the storage tank, a filter cloth is mounted on the end of the connecting seat away from the connecting pipe, and an electric exhaust valve is arranged on the connecting pipe.

[0012] By adopting the technical scheme, the vacuum pump is connected to the inside of the storage tank through the connecting pipe, forming an effective air extraction system. When the vacuum pump is started, it can extract air in the storage tank through the connecting pipe, thereby reducing the air pressure in the tank and reducing the air bubbles in the wet-mixed mortar. The filter cloth is a key link in the defoaming process, which can block particles and impurities in the wet-mixed mortar from entering the connecting pipe, thereby preventing the vacuum pump from being blocked and damaged. At the same time, the filter cloth also allows air to pass through, ensuring the smooth progress of the air extraction process.

[0013] Optionally, the cross section of the mounting strip is "L" shaped, one pair of directional rods is mounted on one side of the mounting strip close to the vehicle body, and a pair of through holes are formed on the surface of the vehicle body for the directional rods to pass through.

[0014] By adopting the technical scheme, the cooperation of the directional rods and the through holes ensures the accuracy of the trajectory of the scraper during movement, avoiding deviation and shaking.

[0015] Optionally, the scraper is connected to the mounting strip through fixing bolts, and the length of the scraper is greater than the width of the vehicle body.

[0016] By adopting the above technical solution, the scraper length is greater than the vehicle width, ensuring complete coverage of the paving area and improving construction efficiency.

[0017] Optionally, the discharge fitting includes a conveying pipe connected to the storage tank, the other end of the conveying pipe being connected to a horizontally distributed main pipe, a plurality of unloading pipes being installed on the main pipe, and an electrically controlled valve being installed on the conveying pipe.

[0018] By adopting the above technical solution and setting up several unloading pipes, the mortar can be evenly distributed in the construction area, avoiding local accumulation or missing parts. The addition of electric control valves makes the unloading process more flexible and controllable, and the unloading rate and duration can be adjusted as needed.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This device integrates multiple functions such as storage, defoaming, mixing, discharge and paving of wet-mixed mortar, avoiding the cumbersome operation of multiple independent equipment or steps in the traditional method; construction personnel only need to operate this device to complete the entire process of wet-mixed mortar from storage to construction, which greatly improves construction efficiency and shortens the construction period.

[0021] 2. The design of the storage tank fully considers the storage requirements of wet-mixed mortar. The mortar is continuously stirred by the motor-driven stirring blades to prevent sedimentation and stratification. At the same time, the addition of components such as vacuum pumps and connecting pipes enables the device to effectively eliminate air bubbles in the mortar during storage, ensuring uniform mortar density and thus improving its overall performance and durability.

[0022] 3. The components in the device, such as the electric push rod and scraper, enable control over the wet-mixed mortar paving process. The length of the scraper is greater than the width of the vehicle body, ensuring that the entire construction area can be covered during the paving process and that the paving thickness is uniform. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a top view of the structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the connection structure between the vehicle body and the scraper of this utility model;

[0026] Figure 4 This is a schematic diagram of the cross-sectional structure of the storage tank of this utility model;

[0027] Figure 5 This is a three-dimensional structural diagram of the discharge pipe fitting of this utility model.

[0028] In the figure: 1, the vehicle body; 2, the storage tank; 201, the cover plate; 202, the handle; 203, the pressure gauge; 3, the motor; 4, the transmission shaft; 5, the stirring blade; 6, the vacuum pump; 601, the connecting pipe; 602, the connecting seat; 603, the filter cloth; 604, the electric exhaust valve; 7, the electric push rod; 8, the mounting batten; 801, the directional rod; 9, the scraper; 10, the discharge pipe; 1001, the conveying pipe; 1002, the main pipe; 1003, the discharge pipe; 1004, the electric control valve. DETAILED DESCRIPTION

[0029] The technical scheme of the present application will be described clearly and completely below in conjunction with the drawings in the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0030] In the description of the present application, it should be noted that the terms "intermediate", "upper", "lower", "left", "right", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0031] As shown in Fig. Figure 1 The specific scheme of the embodiment is as follows: a wet-mixed mortar storage defoaming paving construction integrated device, comprising a vehicle body 1, the vehicle body 1 serving as a support and moving platform of the entire wet-mixed mortar storage defoaming paving construction integrated device, ensuring the stability and portability of the device in the construction site, the design of the vehicle body 1 enabling the device to be easily moved to different construction sites, adapting to various terrains and road conditions, and improving the construction efficiency;

[0032] A storage tank 2 is installed on the vehicle body 1, the storage tank 2 being used for storing wet-mixed mortar, ensuring continuous supply of the mortar during the construction process, the storage tank 2 having sufficient capacity to meet the construction requirements, and its solid structure design ensuring the safety and stability of the mortar during storage, a cover plate 201 being hingedly connected to the storage tank 2, the cover plate 201 being semicircular, a handle 202 being installed on the surface of the cover plate 201, the handle 202 making it more convenient to open and close the cover plate 201, a sealing gasket being installed on one side of the cover plate 201 close to the storage tank 2, the sealing gasket being soft and wear-resistant, tightly fitting the opening of the storage tank 2, effectively preventing external air from entering, and ensuring the operation of the vacuum pump 6.

[0033] The pressure gauge 203 is arranged on the storage tank 2 to monitor the air pressure of the storage tank 2, one end of the pressure gauge 203 penetrates and extends to the inside of the storage tank 2, the pressure gauge 203 can monitor the air pressure of the storage tank 2, and the air pressure value in the tank is displayed in real time. The pressure gauge 203 is arranged to enable the construction personnel to timely understand the air pressure in the storage tank 2, so as to adjust the working state of the vacuum pump 6 according to the need, and ensure the defoaming effect of the mortar and the construction quality.

[0034] The motor 3 is arranged on the storage tank 2 to provide power for the stirring blade 5, drive the stirring blade 5 to rotate in the storage tank 2, the output end of the motor 3 is provided with the transmission shaft 4 penetrating and extending to the inside of the storage tank 2, a plurality of stirring blades 5 are arranged on the outer periphery of the transmission shaft 4, the transmission shaft 4 transmits the power of the motor 3 to the stirring blade 5, and the stirring blade 5 rotates in the storage tank 2 to stir the mortar. Through the rotation of the stirring blade 5, the mortar can maintain a uniform state, and the stratification and sedimentation phenomenon is avoided.

[0035] The vacuum pump 6 is arranged on the vehicle body 1 and connected with the storage tank 2; the vacuum pump 6 draws the air in the storage tank 2 through the connecting pipe 601 to reduce the air pressure in the tank, thereby reducing the air bubbles in the mortar. The working of the vacuum pump 6 rapidly reduces the air pressure in the storage tank 2, effectively reduces the number of air bubbles in the mortar, and improves the quality of the mortar and the construction effect. The air suction end of the vacuum pump 6 is connected with the connecting pipe 601, the other end of the connecting pipe 601 is connected with the connecting seat 602 arranged on the storage tank 2, the connecting seat 602 is provided with the filter cloth 603 away from the one end of the connecting pipe 601. The connecting pipe 601 connects the vacuum pump 6 with the storage tank 2, the connecting seat 602 serves as a transition component between the connecting pipe 601 and the storage tank 2, and the filter cloth 603 is used to block the particles and impurities in the mortar from entering the connecting pipe 601. The arrangement of the connecting pipe 601 and the connecting seat 602 ensures the effective connection between the vacuum pump 6 and the storage tank 2, the addition of the filter cloth 603 prevents the vacuum pump 6 from being blocked and damaged, and ensures the smooth progress of the air drawing process.

[0036] The electric exhaust valve 604 is arranged on the connecting pipe 601, the electric exhaust valve 604 can control the gas discharge in the connecting pipe 601, and is opened or closed according to the need. The control of the electric exhaust valve 604 makes the air drawing process more flexible and controllable, and can be adjusted according to the characteristics of the mortar and the construction demand, thereby ensuring the stability of the defoaming effect and the construction quality.

[0037] The electric push rod 7 is installed on the vehicle body 1, and drives the scraper 9 to move up and down through the mounting strip 8, so as to realize the height adjustment of the wet mortar paving operation. The control of the electric push rod 7 makes the movement of the scraper 9 more stable and controllable, avoids errors and waste in the construction process, and improves the construction efficiency and quality. The output end of the electric push rod 7 is provided with the mounting strip 8, the cross section of the mounting strip 8 is "L" shape, one side of the mounting strip 8 close to the vehicle body 1 is provided with a pair of directional rods 801, and the surface of the vehicle body 1 is provided with a pair of through holes for the directional rods 801 to pass through. The mounting strip 8 is used for fixing the scraper 9, and the directional rods 801 are used for guiding the directional movement of the mounting strip 8. The "L" shaped mounting strip 8 increases the stability and service life of the scraper 9, and the cooperation of the directional rods 801 and the through holes ensures the accurate track of the scraper 9 in the movement process, avoiding deviation and shaking.

[0038] The mounting strip 8 is provided with the scraper 9, the scraper 9 is connected with the mounting strip 8 through the fixing bolt, and the length of the scraper 9 is greater than the width of the vehicle body 1. The scraper 9 is used for uniformly paving the wet mortar in the construction area, and the length of the scraper 9 is greater than the width of the vehicle body 1, so that the complete coverage of the paving area is ensured. The scraper 9 can be conveniently disassembled and replaced by being connected with the mounting strip 8 through the fixing bolt, so as to adapt to different construction requirements.

[0039] The discharge pipe 10 is connected with the one side of the storage tank 2 close to the vehicle body 1, the discharge pipe 10 comprises a conveying pipe 1001 connected with the storage tank 2, the other end of the conveying pipe 1001 is connected with a horizontally distributed main pipe 1002, a plurality of discharge pipes 1003 are installed on the main pipe 1002, and an electric control valve 1004 is installed on the conveying pipe 1001. The discharge pipe 10 is used for discharging the wet mortar from the storage tank 2 to the construction area. The design of the discharge pipe 10 makes the mortar uniformly distributed in the construction area, avoiding local accumulation. The addition of the electric control valve 1004 makes the mortar discharging process more flexible and controllable.

[0040] The construction steps of the above embodiment are as follows:

[0041] Open the cover plate 201, put the wet mortar into the storage tank 2 until the required capacity is reached, and then close the cover plate 201;

[0042] Start the motor 3, drive the stirring blade 5 to rotate in the storage tank 2 through the transmission shaft 4, keep the uniform state of the mortar, and avoid stratification and sedimentation;

[0043] At the same time, the vacuum pump 6 is started, the air in the storage tank 2 is extracted through the connecting pipe 601, the air pressure in the tank is reduced, and the number of bubbles in the mortar is effectively reduced. When defoaming is performed, the pressure gauge 203 is monitored to realize the real-time understanding of the air pressure in the storage tank 2.

[0044] After defoaming is completed, the storage tank 2 is moved to the construction site by the vehicle body 1;

[0045] The electric push rod 7 is turned on to drive the scraper 9 to move downward until it moves to the designated position;

[0046] When it is necessary to discharge the mortar to a specific construction area, the electric control valve 1004 on the conveying pipe 1001 is opened, the mortar is uniformly distributed to the discharge pipe 1003 through the conveying pipe 1001 and the main pipe 1002, and then is discharged to the construction site through the discharge pipe 1003;

[0047] At the same time of discharging, the vehicle body 1 is moved, and the discharged mortar is paved by the scraper 9.

[0048] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A wet-mixed mortar storage, defoaming, paving and construction integrated device, characterized in that, Including the car body, the car body is installed with the storage tank, the storage tank is installed with the motor, the output end of the motor is installed with the transmission shaft which penetrates and extends to the inside of the storage tank, the outer circle of the transmission shaft is installed with several stirring leaves, the car body is equipped with the vacuum pump which is connected with the storage tank;The car body is installed with the electric push rod, the output end of the electric push rod is installed with the mounting plate, the mounting plate is installed with the scraper, the side of the storage tank which is close to the car body is connected with the discharge pipe.

2. The wet-mix mortar storage, defoaming, paving and construction integrated device according to claim 1, characterized in that: The storage tank is hinged with the cover plate, the cover plate is semicircular, the surface of the cover plate is installed with the handle, the side of the cover plate which is close to the storage tank is installed with the sealing gasket which seals the storage tank.

3. The wet-mix mortar storage, defoaming, spreading and paving integrated device according to claim 1, characterized in that: The storage tank is installed with the pressure gauge which monitors the air pressure of the storage tank, one end of the pressure gauge penetrates and extends to the inside of the storage tank.

4. The wet-mix mortar storage, defoaming, spreading and paving integrated device according to claim 1, characterized in that: The suction end of the vacuum pump is connected with the connecting pipe, the other end of the connecting pipe is connected with the connecting seat which is installed with the storage tank, the end of the connecting seat which is away from the connecting pipe is installed with the filter cloth, the connecting pipe is equipped with the electric exhaust valve.

5. The wet-mix mortar storage, defoaming, spreading and paving integrated device according to claim 1, characterized in that: The cross section of the mounting plate is "L" shape, the side of the mounting plate which is close to the car body is installed with a pair of directional rods, the surface of the car body is provided with the through hole which is used for a pair of directional rods to pass through.

6. The wet-mix mortar storage, defoaming, spreading and paving integrated device according to claim 1, characterized in that: The scraper is connected with the mounting plate through the fixing bolt, the length of the scraper is greater than the width of the car body.

7. The wet-mix mortar storage, defoaming, spreading and paving integrated device according to claim 1, characterized in that: The discharge pipe includes the conveying pipe which is connected with the storage tank, the other end of the conveying pipe is connected with the horizontal distribution of the main pipe, the main pipe is installed with several discharge pipes, the conveying pipe is installed with the electric control valve.

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