Continuous vulcanization forming device for EPDM rubber particles

By designing a detachable mixing mechanism, the problems of complex cleaning and maintenance in existing technologies are solved, simplifying cleaning, reducing the risk of cross-contamination and maintenance costs, and improving mixing efficiency and product quality.

CN223719863UActive Publication Date: 2025-12-26AN HUI TRACKSPORTS TECH CO LTD
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Patent Information

Application Number
CN202520094219.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-26
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

The fixed setting of the mixing mechanism in the existing EPDM rubber granule continuous vulcanization molding equipment makes cleaning and maintenance complicated, cannot be thoroughly cleaned, poses a risk of cross-contamination, and is difficult to replace according to different production needs.

Method used

The design incorporates a detachable mixing mechanism, including a detachable mounting section and a mixing section, connected by pins and ear plates. This simplifies the cleaning process and supports quick replacement and maintenance, adapting to different production process requirements.

Benefits of technology

It simplifies the cleaning process, reduces the risk of cross-contamination, shortens downtime, reduces maintenance costs, and improves mixing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an EPDM (Ethylene-Propylene-Diene Monomer) rubber particle continuous vulcanization forming device which comprises a mixing tank, the top of the mixing tank is provided with a feed port and a stirring mechanism, the stirring mechanism is detachably arranged on the mixing tank and comprises a mounting part and a stirring part which is rotatably arranged, the mounting part is positioned on the outer side of the top end of the mixing tank, and the stirring part is positioned on the outer side of the top end of the mixing tank. The stirring part extends into the mixing tank from the feeding hole; the mounting part comprises a connecting plate and a lug plate, the lug plate is arranged on the outer side wall of the mixing tank, a plug pin is movably arranged on the lug plate, the connecting plate and the lug plate are matched in an inserting manner, and the connecting plate and the plug pin are matched in an inserting manner. Through the arrangement of the detachable stirring mechanism, the stirring mechanism can be quickly removed when a production batch is replaced or the mixing tank needs to be thoroughly cleaned, so that the cleaning process is simplified, and the risk of cross contamination is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to rubber forming technical field, especially related to EPDM rubber particle continuous vulcanization forming device. BACKGROUND

[0002] EPDM rubber is a kind of high polymer with ethylene and propylene as basic monomer and a certain amount of non-conjugated diene as third monomer by copolymerization, and EPDM rubber is widely used in automobile parts, building sealing strip, waterproofing membrane, wire and cable sheath, rubber hose, rubber belt and other industrial products.

[0003] For the continuous vulcanization forming process of traditional EPDM rubber products, the raw rubber is usually mixed with other compounding agents (such as fillers, vulcanizing agents, accelerators, etc.) uniformly, and then formed into semi-finished products (such as sheets, strips, etc.) with a certain shape by using a banbury mixer or an open mill, and then formed into the required shape by calendering, extruding, injection or other forming methods, and finally vulcanized to obtain the final product.

[0004] The mixing module of the EPDM rubber particle continuous vulcanization forming device in the prior art generally includes a stirring tank, a stirring mechanism is fixedly arranged inside the stirring tank, the fixedly arranged stirring mechanism makes the cleaning and maintenance of the inside of the stirring tank complex, and when producing EPDM products of different colors or types, the equipment cannot be thoroughly cleaned to avoid cross-contamination. UTILITY MODEL CONTENTS

[0005] In view of the problems in the prior art, the utility model provides the following technical scheme:

[0006] The utility model provides EPDM rubber particle continuous vulcanization forming device, including:

[0007] Mixing tank, the top of mixing tank is provided with feed inlet,

[0008] Stirring mechanism, the stirring mechanism is detachably arranged on the mixing tank, and the stirring mechanism includes a mounting portion and a stirring portion rotatably arranged, the mounting portion is located on the outside of the top end of the mixing tank, and the stirring portion extends into the inside of the mixing tank from the feed inlet.

[0009] The mounting portion includes a connecting plate and an ear plate, the ear plate is arranged on the outer side wall of the mixing tank, a bolt is movably arranged on the ear plate, and the connecting plate and the ear plate are inserted and matched, and the connecting plate and the bolt are inserted and matched.

[0010] As the preferred technical scheme of the above, the lug plate is symmetrically arranged, the lug plate comprises a horizontal segment and a vertical segment, the horizontal segment is fixedly connected with the side wall of the mixing tank, the vertical segment is arranged at one end of the horizontal segment away from the mixing tank, a first insertion hole for the connecting plate to pass through is arranged on the horizontal segment, a second insertion hole for the insertion pin to pass through is arranged on the connecting plate, and the insertion pin is parallel to the horizontal segment and movably arranged on the vertical segment.

[0011] As the preferred technical scheme of the above, the insertion pin comprises a holding block, the holding block is arranged on the side away from the mixing tank, and a spring is arranged on the section of the insertion pin outside the lug plate and between the lug plate and the holding block.

[0012] As the preferred technical scheme of the above, the mounting part further comprises a cover plate, the connecting plate is symmetrically arranged on both sides of the cover plate, and the cover plate covers the feeding port.

[0013] As the preferred technical scheme of the above, the stirring part comprises a main shaft, the main shaft is rotatably arranged at the center position of the bottom end of the mounting part, and a plurality of stirring rods are arranged on the outer wall of the main shaft at intervals.

[0014] As the preferred technical scheme of the above, the bottom end of the main shaft is further provided with a scraping rod, the scraping rod is in a U shape and in contact with the inner side wall of the mixing tank.

[0015] As the preferred technical scheme of the above, the stirring mechanism further comprises a motor, the motor is fixedly arranged on the top of the mounting part, and the output shaft of the motor is connected with the main shaft through the mounting part.

[0016] As the preferred technical scheme of the above, the bottom end of the mixing tank is provided with a discharge pipe, and the discharge pipe is in communication with the inside of the mixing tank.

[0017] The beneficial effects of the present application are as follows:

[0018] (1) The detachable stirring mechanism simplifies the cleaning process and reduces the risk of cross contamination.

[0019] (2) The detachable stirring mechanism can be easily removed from the mixing tank without the need for complex tools, greatly shortening the downtime and reducing maintenance costs.

[0020] (3) The detachable stirring mechanism can be easily replaced with different types of stirring mechanisms according to different production process requirements, such as changing the shape of the stirring part to optimize the mixing effect between EPDM rubber particles and different types of mixing agents. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 The diagram shown is a front view of the molding apparatus in the embodiment.

[0022] Figure 2 The diagram shown is a front view of the stirring mechanism in the embodiment;

[0023] Figure 3 The diagram shown is a front view of the ear plate and the pin engaging in the embodiment.

[0024] Figure 4 The diagram shown is a top view of the mixing tank in the embodiment;

[0025] Figure 5 The diagram shown is a top view of the stirring mechanism in the embodiment;

[0026] Figure 6 The diagram shown is a side view of the stirring mechanism in the embodiment;

[0027] Reference numerals: 10. Mixing tank; 11. Inlet; 12. Outlet pipe; 20. Mounting part; 21. Cover plate; 22. Connecting plate; 221. Insertion hole two; 23. Ear plate; 231. Horizontal section; 2311. Insertion hole one; 232. Vertical section; 24. Pin; 241. Holding block; 25. Spring; 30. Stirring part; 31. Main shaft; 32. Stirring rod; 33. Scraper; 40. Motor. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0029] Example

[0030] like Figure 1 , Figure 2 As shown, Figure 1 The diagram shown is a front view of the molding apparatus in the embodiment. Figure 2 The diagram shown is a front view of the stirring mechanism in the embodiment;

[0031] This device includes:

[0032] The mixing tank 10 has a feed inlet 11 at its top.

[0033] The stirring mechanism is detachably mounted on the mixing tank 10. The stirring mechanism includes a mounting part 20 and a rotatably mounted stirring part 30. The mounting part 20 is located on the outer side of the top of the mixing tank 10, and the stirring part 30 extends from the feed inlet 11 into the interior of the mixing tank 10.

[0034] The mounting portion 20 comprises a connecting plate 22 and an ear plate 23, the ear plate 23 is arranged on the outer side wall of the mixing tank 10, the latch 24 is movably arranged on the ear plate 23, and the connecting plate 22 is insertedly connected with the ear plate 23 and the connecting plate 22 is insertedly connected with the latch 24.

[0035] The feeding port 11 is used for adding raw material EPDM rubber particles and other additives, the stirring portion 30 extends into the mixing tank 10 from the feeding port 11 and can rotate in the mixing tank 10 to complete the stirring action; the connecting plate 22 of the mounting portion 20 is insertedly connected with the ear plate 23 and the stability of the mounting portion 20 is ensured by the latch 24.

[0036] Since the stirring mechanism is detachable, when the production batch is replaced or the mixing tank 10 needs to be thoroughly cleaned, the stirring mechanism can be quickly removed, thereby simplifying the cleaning process and reducing the risk of cross contamination;

[0037] When the stirring mechanism needs to be repaired or replaced, it can be detached from the mixing tank 10 without complex tools, greatly shortening the downtime and reducing the maintenance cost;

[0038] Different types of stirring mechanisms can be easily replaced according to different production process requirements, such as changing the shape of the stirring portion 30 to optimize the mixing effect between EPDM rubber particles and different types of additives.

[0039] As shown in Figure 3 , Figure 4 , Figure 6 , Figure 3 Fig. 1 shows a front view of the ear plate and the latch in the embodiment; Figure 4 Fig. 2 shows a top view of the mixing tank in the embodiment; Figure 6 Fig. 3 shows a side view of the stirring mechanism in the embodiment;

[0040] The ear plate 23 is symmetrically arranged, the ear plate 23 comprises a horizontal section 231 and a vertical section 232, the horizontal section 231 is fixedly connected with the side wall of the mixing tank 10, the vertical section 232 is arranged at one end of the horizontal section 231 away from the mixing tank 10, the horizontal section 231 is provided with a first insertion hole 2311 for the connecting plate 22 to pass through, the latch 24 is movably arranged on the vertical section 232 in parallel with the horizontal section 231, and the connecting plate 22 is provided with a second insertion hole 221 for the latch 24 to pass through.

[0041] The first insertion hole 2311 is arranged on the horizontal section 231 for the connecting plate 22 to pass through, achieving the preliminary positioning of the connecting plate 22, and the connecting plate 22 is connected with the latch 24 through the second insertion hole 221, thereby completing the connection between the entire stirring mechanism and the ear plate 23.

[0042] As shown in Figure 4As shown, there are two pins 24 on each side, and the multiple pins 24 can further ensure the stability of the installation of the connecting plate 22.

[0043] The pin 24 includes a gripping block 241, which is located on the side away from the mixing tank 10. A spring 25 is sleeved on the outer part of the pin 24 and between the ear plate 23 and the gripping block 241.

[0044] Spring 25 is sleeved on the outside of pin 24 and located between ear plate 23 and gripping block 241. The two ends of spring 25 are fixedly connected to vertical section 232 and gripping block 241 respectively. Spring 25 can automatically keep pin 24 in a fixed position when there is no external force, ensuring that pin 24 will not easily loosen or fall off.

[0045] The grip block 241 makes it easier for operators to grasp and move the pin 24, especially when the mixing mechanism needs to be frequently disassembled and reassembled, thus improving work efficiency.

[0046] During installation, external force is used to move the pin 24 to a position that does not affect the insertion of the connecting plate 22 into the first socket 2311. After the connecting plate 22 is inserted into the first socket 2311, the external force is removed, and the pin 24 is inserted into the second socket 221 of the connecting plate 22. After the pin 24 is inserted into place, the spring 25 will apply a constant pressure to prevent the spring 25 from slipping out accidentally, thus enhancing the safety and stability of the equipment.

[0047] like Figure 1 , Figure 2 , Figure 5 As shown, Figure 1 The diagram shown is a front view of the molding apparatus in the embodiment. Figure 2 The diagram shown is a front view of the stirring mechanism in the embodiment; Figure 5 The diagram shown is a top view of the stirring mechanism in the embodiment;

[0048] The mounting section 20 also includes a cover plate 21, and connecting plates 22 are symmetrically arranged on both sides of the cover plate 21; the cover plate 21 covers the feed inlet 11.

[0049] The cover plate 21 can effectively seal the feed port 11, reducing the risk of leakage of EPDM rubber particles and other compounding agents during the mixing process, while also preventing external contaminants from entering the mixing tank, thus ensuring product quality.

[0050] like Figure 1 , Figure 2 As shown, Figure 1 The diagram shown is a front view of the molding apparatus in the embodiment. Figure 2 The diagram shown is a front view of the stirring mechanism in the embodiment;

[0051] The stirring part 30 comprises a main shaft 31, which is rotationally arranged at the bottom center of the mounting part 20, and a plurality of stirring rods 32 are arranged on the outer wall of the main shaft 31 at intervals.

[0052] The bottom end of the main shaft 31 is further provided with a scraper 33, which is in the shape of U and in contact with the inner wall of the mixing tank 10.

[0053] The plurality of stirring rods 32 arranged at intervals on the main shaft 31 can realize multi-level stirring of the material, which helps to improve the mixing efficiency and uniformity and ensures that all ingredients can be fully mixed.

[0054] The U-shaped scraper 33 can rotate closely to the inner wall of the mixing tank 10, effectively scraping off the material adhering to the inner wall, avoiding waste of the material and reducing the workload of subsequent cleaning.

[0055] The stirring mechanism further comprises a motor 40, which is fixedly arranged at the top of the mounting part 20, and the output shaft of the motor 40 is connected with the main shaft 31 through the mounting part 20.

[0056] The motor 40 in the prior art drives the rotation of the main shaft 31, so that the stirring part 30 realizes the stirring action.

[0057] The bottom end of the mixing tank 10 is provided with a discharge pipe 12, which is in communication with the inside of the mixing tank 10.

[0058] The discharge pipe 12 is provided with a valve, and the discharge pipe 12 is connected with other modules of the continuous vulcanization forming device, and the raw material after stirring is transported to the next module through the discharge pipe 12.

[0059] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them.

Claims

1. An apparatus for continuously vulcanizing molding of EPDM rubber particles, characterized by, The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11).

2. The EPDM rubber particle continuous vulcanization molding apparatus according to claim 1, characterized by, The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11).

3. The apparatus for continuous vulcanization molding of EPDM rubber particles according to claim 2, characterized by, The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11).

4. The EPDM rubber particle continuous vulcanization molding apparatus according to claim 1, characterized by, The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11).

5. The apparatus for continuously vulcanizing molding of EPDM rubber particles according to claim 1, wherein The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11).

6. The EPDM rubber particle continuous vulcanization molding apparatus according to claim 5, characterized by, The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11).

7. The apparatus for continuous vulcanization molding of EPDM rubber particles according to claim 5, wherein The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11).

8. The EPDM rubber particles continuous vulcanization molding apparatus according to claim 1, characterized by, The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion (30), and mounting portion (20) is located mixing tank (10) top end outside, and stirring portion (30) extends into mixing tank (10) inside from feed inlet (11). The utility model relates to a mixing tank (10) top is equipped with feed inlet (11), stirring mechanism is detachably arranged on mixing tank (10), and stirring mechanism includes mounting portion (20) and rotationally arranged stirring portion