Card paper folding mechanism for data line
By designing a paper folding mechanism for data cables, and adopting a four-station indexing plate and folding mechanism, automated pre-folding and folding of paper is achieved, solving the problem of low efficiency in manual folding and improving folding efficiency and automation.
Patent Information
- Application Number
- CN202520226348.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-13
AI Technical Summary
In existing technologies, the paper folding process for mobile phone data cables mainly relies on manual labor, resulting in low folding efficiency.
A paper folding mechanism for data cables was designed, including a four-station indexing plate, a pre-folding mechanism, a first folding mechanism, and a second folding mechanism. Through the cooperation of the suction component and the driving component, the paper can be automatically pre-folded and folded.
It achieves fully automated folding of paper jams, improves folding efficiency, has a reasonable structural design, a high degree of automation, and accurately completes the folding of paper jams.
Smart Images

Figure CN223721350U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic folding mechanism technical field of packing box, especially in kind data line is with cardboard folding mechanism. BACKGROUND
[0002] The mobile phone data line is generally placed in the data line packing box when being purchased; the data line packing box can effectively protect the mobile phone data line from being damaged and polluted, prolongs the service life of the data line, and the data line packing box is usually made of ABS, PC and the like material and has the characteristics of waterproof, wear-resistant, drop-resistant and the like, can provide good protection for the data line and avoid winding and knotting.
[0003] In the prior art, the mobile phone data line is first wound and bound on the cardboard, and then the cardboard with the bound mobile phone data line is assembled in the packing box, the cardboard is folded along the crease from the flat paperboard, the folding process of the cardboard is generally completed by manual work, the folding efficiency is very low, and how to design an automatic folding mechanism for the cardboard is a problem to be solved. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a cardboard folding mechanism for data line to solve the problem that the cardboard for winding and binding the mobile phone data line in the prior art is generally folded by manual work, and the folding efficiency is very low.
[0005] The technical scheme of the utility model is: a cardboard folding mechanism for data line, comprising: a four-station indexing disc, a pre-folding mechanism, a first edge folding mechanism and a second edge folding mechanism, the four-station indexing disc comprises a feeding station, a first edge folding station, a second edge folding station and a discharging station arranged in sequence along the rotation direction thereof;
[0006] The feeding station receives the cardboard transferred from the pre-folding mechanism, the first edge folding mechanism is located at the first edge folding station position, and the second edge folding mechanism is located at the second edge folding station position.
[0007] Preferably, four positioning jigs with the same structure are uniformly arranged on the four-station indexing disc to correspond to the feeding station, the first edge folding station, the second edge folding station and the discharging station respectively.
[0008] The pre-folding mechanism comprises a positioning table and a pressing plate assembly arranged directly above the positioning table.
[0009] The first edge folding mechanism and the second edge folding mechanism have the same structure and are symmetrically arranged left and right, the first edge folding mechanism comprises an edge folding assembly and a first driving member for driving the whole edge folding assembly to ascend and descend.
[0010] Preferably, the data line card folding mechanism further comprises a first material moving mechanism for moving the card from the previous station to the pre-folding mechanism and moving the card on the pre-folding mechanism to the feeding station, and a second material moving mechanism for moving the card from the feeding station to the next station.
[0011] Preferably, the card is left-right symmetrical T-shaped as a whole, and the structure comprises a horizontal part and a vertical part perpendicular to each other, a through hole is formed in the middle of the horizontal part, the through hole extends inwardly to form a first side wing and a second side wing; the two end parts of the horizontal part in length direction are both four fourth-angled plates in parallel and connected in sequence, the four fourth-angled plates are all right-angled; a crease is arranged between the first fourth-angled plate and the second fourth-angled plate, between the second fourth-angled plate and the third fourth-angled plate, between the third fourth-angled plate and the fourth fourth-angled plate, and between the fourth fourth-angled plate and the fifth fourth-angled plate; and the bottom surface of the first fourth-angled plate is coated with glue.
[0012] Each positioning jig comprises a jig plate with a closed cavity therein, the closed cavity being in communication with the air extraction device; the jig plate is provided with an accommodating chamber for accommodating the first side wing and the second side wing after being pre-folded at the position corresponding to the through hole; the top surface of the jig plate is provided with a plurality of air holes in communication with the closed cavity, and the positions of the plurality of air holes correspond to the vertical part of the card and the fifth fourth-angled plate; and the edge of the jig plate is provided with a notch at the position corresponding to the two third fourth-angled plates.
[0013] Preferably, the positioning table comprises a positioning plate and a positioning assembly arranged on the positioning plate for positioning the card; the positioning plate is vertically provided with a hole position allowing the first side wing and the second side wing to be pre-folded at the position corresponding to the through hole;
[0014] The pressing plate assembly comprises a pressing plate matched with the shape of the hole position and a second driving member for driving the pressing plate to move up and down;
[0015] The edge folding assembly comprises a first edge folding module and a third driving member for driving the first edge folding module to move radially and reciprocally to the fourth station indexing disc.
[0016] Preferably, the positioning assembly comprises a pair of first positioning modules for positioning the card in the width direction of the horizontal part and a second positioning module for positioning the card in the length direction of the horizontal part.
[0017] The first edge folding module comprises a rotary driving member, a fixed plate fixed to the movable part of the rotary driving member, a first folding plate module arranged on the fixed plate, a second folding plate module and a pressing plate module arranged on the two side edges of the first folding plate module.
[0018] Preferably, each first positioning module comprises a first positioning block fixed on the positioning plate, a first positioning push plate module matched with the first positioning block; the second positioning module comprises a second positioning block fixed on the positioning plate, a second positioning push plate module matched with the second positioning block; the distance between the two first positioning blocks is equal to the width of the vertical part;
[0019] The first folding plate module comprises a first folding plate fixed on the fixed plate and vertically arranged in a cuboid shape; the width of the first folding plate is equal to the width of the third quadrilateral plate, and the thickness of the first folding plate is equal to the width of the second quadrilateral plate;
[0020] The second folding plate module comprises a second folding plate, a fourth driving member for driving the second folding plate to move reciprocatingly perpendicular to the plane where the first folding plate is located, and a fifth driving member for driving the fourth driving member to lift as a whole; the vertical section of the second folding plate is in an L shape, comprising a vertical plate arranged vertically and a flat plate perpendicular to the vertical plate and facing the first folding plate;
[0021] The pressing plate module comprises a pressing plate and a sixth driving member for driving the pressing plate to rotate parallel to the vertical plane where the first folding plate is located.
[0022] Preferably, the first positioning push plate module comprises a first positioning push plate and a seventh driving member for driving the first positioning push plate to move close to or away from the first positioning block, and the second positioning push plate module comprises a second positioning push plate and an eighth driving member for driving the second positioning push plate to move close to or away from the second positioning block.
[0023] Preferably, the first material moving mechanism comprises a first suction assembly A, a first suction assembly B, and a ninth driving member for driving the first suction assembly A and the first suction assembly B to move reciprocatingly as a whole; while the first suction assembly A moves the card paper at the previous work station to the pre-folding mechanism, the first suction assembly B moves the card paper on the pre-folding mechanism to the feeding work station;
[0024] The second material moving mechanism comprises a second suction assembly and a tenth driving member for driving the second suction assembly to move reciprocatingly between the feeding work station and the next work station.
[0025] Preferably, the first suction assembly A comprises a first suction disc A and an eleventh driving member for driving the first suction disc A to lift, and the first suction assembly B comprises a first suction disc B and a twelfth driving member for driving the first suction disc B to lift; the eleventh driving member and the twelfth driving member are fixed on the movable part of the ninth driving member as a whole through a mounting plate;
[0026] The second suction assembly comprises a second suction disc and a thirteenth driving member for driving the second suction disc to lift; the thirteenth driving member is fixed on the movable part of the tenth driving member as a whole.
[0027] Compared with the prior art, the utility model has the advantages that:
[0028] (1) The utility model discloses a card paper folding mechanism for data line, including first material moving mechanism, four stations protractor, pre -folding mechanism, first edge folding mechanism, second edge folding mechanism, second material moving mechanism can complete the downward pre -folding of first side wing and second side wing to the folding of the length of the both ends of the horizontal part of card paper, and the automation degree is high, and the folding efficiency is high.
[0029] (2) The utility model discloses a first material moving mechanism includes first suction assembly A, first suction assembly B, drives the first suction assembly A and first suction assembly B whole reciprocating movement's first electric cylinder, and first suction assembly A removes the card paper of last station to pre -folding mechanism, and simultaneously, first suction assembly B removes the card paper on pre -folding mechanism to the feeding station, to this improves the feeding, pre -folding speed of card paper folding mechanism for data line whole.
[0030] (3) The utility model discloses a first edge folding mechanism and the edge folding assembly in second edge folding mechanism, and the structure design is reasonable and ingenious, and the cooperation between structures is efficient, and the both ends of the length of the horizontal part of card paper are turned over and folded accurately, and the practicality is strong. DRAWINGS
[0031] The utility model will be further described in connection with the drawings and examples:
[0032] Figure 1 It is the structural schematic diagram of card paper before folding of the embodiment described;
[0033] Figure 2 It is the structural schematic diagram of card paper after folding of the embodiment described card paper folding mechanism for data line;
[0034] Figure 3 It is the top view of card paper folding mechanism for data line of the embodiment described;
[0035] Figure 4 It is the three -dimensional structural schematic diagram of partial structure of card paper folding mechanism for data line of the embodiment described;
[0036] Figure 5 It is the structural schematic diagram of first material moving mechanism of the embodiment described;
[0037] Figure 6 It is the structural schematic diagram of pre -folding mechanism of the embodiment described;
[0038] Figure 7 It is the structural schematic diagram of four stations protractor of the embodiment described;
[0039] Figure 8 It is the structural schematic diagram of first edge folding mechanism of the embodiment described;
[0040] Figure 9 For Figure 8 Enlarged structural schematic diagram of A in the middle;
[0041] Figure 10 Structural schematic diagram of the second folding mechanism described in this embodiment;
[0042] Figure 11 Structural schematic diagram of the second material moving mechanism described in this embodiment;
[0043] Figures 12-16 Process schematic diagram of the first folding mechanism folding the right side edge of the horizontal part of the card paper at the first folding station of the card paper.
[0044] Among them:
[0045] 10, card paper, 11, horizontal part, 12, first side wing, 13, second side wing, 111, left first quadrilateral plate, 112, left second quadrilateral plate, 113, left third quadrilateral plate, 114, left fourth quadrilateral plate, 115, left fifth quadrilateral plate, 14, vertical part, 116, right first quadrilateral plate, 117, right second quadrilateral plate, 118, right third quadrilateral plate, 119, right fourth quadrilateral plate, 120, right fifth quadrilateral plate;
[0046] 20, feeding and conveying belt line;
[0047] 30, first material moving mechanism, 31, first suction assembly A, 311, first suction cup A, 312, first air cylinder, 32, first electric cylinder, 33, first suction assembly B, 331, first suction cup B, 332, second air cylinder, 34, mounting plate;
[0048] 40, pre-folding mechanism, 41, positioning plate, 42, third air cylinder, 43, first positioning block, 44, second positioning block, 45, first positioning push plate, 46, second positioning push plate;
[0049] 50, first folding mechanism, 51, second electric cylinder, 52, third electric cylinder, 53, servo rotary motor, 54, fixed plate, 55, first folding plate, 56, second folding plate, 561, vertical plate, 562, flat plate, 57, fourth air cylinder, 58, fifth air cylinder, 59, rotary air cylinder, 510, pressing plate;
[0050] 60, second material moving mechanism, 61, fourth electric cylinder, 62, sixth air cylinder, 63, second suction cup;
[0051] 70, discharging and conveying belt line;
[0052] 80, four-station indexing disc, 81, feeding station, 82, first flanging station, 83, second flanging station, 84, discharging station, 85, jig plate, 86, accommodating chamber, 87, air hole, 88, notch;
[0053] 90, second flanging mechanism. DETAILED DESCRIPTION
[0054] The content of the utility model will be further described in detail below in combination with specific embodiments:
[0055] In the description of the utility model, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are the orientations or positional relationships shown based on the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0056] As shown in Figure 3 , Figure 4 , a card paper folding mechanism for data line is used to fold card paper 10 from Figure 1 into Figure 2 ; the card paper 10 is a left-right symmetrical T-shaped structure, which includes a horizontal part 11 and a vertical part 14 perpendicular to each other, a through hole is formed in the middle of the horizontal part 11, the through hole extends inwardly to form a first side wing 12 and a second side wing 13, in this embodiment, the through hole is a rectangular hole, of course, the through hole can also be a hole with other left-right symmetrical structure; the two end parts of the horizontal part 11 are both first quadrilateral plates, second quadrilateral plates, third quadrilateral plates, fourth quadrilateral plates, and fifth quadrilateral plates which are connected in sequence and parallel to each other, and the four corners of each plate are right angles, that is, the first quadrilateral plate, the second quadrilateral plate, the third quadrilateral plate, the fourth quadrilateral plate, and the fifth quadrilateral plate can all be square plates or rectangular plates, and no matter which plate shape is used, it should be within the protection scope of the utility model; creases are arranged between the first quadrilateral plate and the second quadrilateral plate, between the second quadrilateral plate and the third quadrilateral plate, between the third quadrilateral plate and the fourth quadrilateral plate, and between the fourth quadrilateral plate and the fifth quadrilateral plate, and the bottom surface of the first quadrilateral plate is coated with glue to facilitate the adhesion of the first quadrilateral plate to the top surface of the fifth quadrilateral plate after folding. In this embodiment, as shown in Figure 1 , Figure 2As shown, five quadrilateral plates on the left side of the card paper 10 are respectively marked as a left first quadrilateral plate 111, a left second quadrilateral plate 112, a left third quadrilateral plate 113, a left fourth quadrilateral plate 114, and a left fifth quadrilateral plate 115, and five quadrilateral plates on the right side of the card paper 10 are respectively marked as a right first quadrilateral plate 116, a right second quadrilateral plate 117, a right third quadrilateral plate 118, a right fourth quadrilateral plate 119, and a right fifth quadrilateral plate 120.
[0057] Further, as shown in Figure 3 , Figure 4 A card paper 10 folding mechanism for data line includes a four-station indexing disc 80, a pre-folding mechanism 40, a first edge folding mechanism 50, and a second edge folding mechanism 90. The four-station indexing disc 80 includes, in sequence along the rotating direction thereof, a feeding station 81, a first edge folding station 82, a second edge folding station 83, and a discharging station 84. The feeding station 81 receives the card paper 10 transferred from the pre-folding mechanism 40. The first edge folding mechanism 50 is located at the position of the first edge folding station 82, and the second edge folding mechanism 90 is located at the position of the second edge folding station 83. The card paper 10 folding mechanism for data line further includes a first material transferring mechanism for transferring the card paper 10 from the previous station (i.e. the feeding belt line 20) to the pre-folding mechanism 40 and transferring the card paper 10 on the pre-folding mechanism 40 to the feeding station 81, and a second material transferring mechanism for transferring the card paper 10 from the discharging station 84 to the next station (i.e. the discharging belt line 70).
[0058] As shown in Figure 5 , the first material transferring mechanism 30 includes a first suction assembly A 31, a first suction assembly B 33, and a ninth driving member for driving the first suction assembly A 31 and the first suction assembly B 33 to move reciprocally as a whole. In this embodiment, the ninth driving member is a first electric cylinder 32. While the first suction assembly A 31 transfers the card paper 10 from the previous station to the pre-folding mechanism 40, the first suction assembly B 33 transfers the card paper 10 on the pre-folding mechanism 40 to the feeding station 81, so as to improve the feeding and pre-folding speed of the card paper 10 folding mechanism for data line as a whole. The first suction assembly A 31 includes a first suction disc A 311 and an eleventh driving member for driving the first suction disc A 311 to move up and down. In this embodiment, the eleventh driving member is a first pneumatic cylinder 312. The first suction assembly B 33 includes a first suction disc B 331 and a twelfth driving member for driving the first suction disc B 331 to move up and down. In this embodiment, the twelfth driving member is a second pneumatic cylinder 332. The cylinder bodies of the first pneumatic cylinder 312 and the second pneumatic cylinder 332 are fixed on the movable part of the first electric cylinder 32 through a mounting plate 34.
[0059] As shown in Figure 7As shown, four positioning jigs of the same structure are uniformly arranged on the four-station indexing disc 80 to correspond to the feeding station 81, the first edge folding station 82, the second edge folding station 83 and the discharging station 84 respectively; each positioning jig comprises a jig plate 85 with a closed cavity, and the closed cavity is in communication with the air extraction device; the jig plate 85 is provided with an accommodating chamber 86 for accommodating the first side wing 12 and the second side wing 13 at the corresponding through hole; the top surface of the jig plate 85 is provided with a plurality of air holes 87 in communication with the closed cavity, and the positions of the plurality of air holes 87 correspond to the vertical part 14 and the fifth quadrilateral plate of the card paper 10; the edge of the jig plate 85 is provided with a notch 88 at the position corresponding to the two third quadrilateral plates, and the notch 88 is used for the second folding plate 56 to pass through. In this embodiment, the air extraction device continuously extracts the air in the closed cavity, and when the card paper 10 is placed on the positioning jig, the card paper 10 is fixed on the jig plate 85 due to the negative pressure.
[0060] As shown in Figure 6 , the pre-folding mechanism 40 comprises a positioning table and a pressing plate assembly arranged directly above the positioning table; the positioning table comprises a positioning plate 41 and a positioning assembly arranged on the positioning plate 41 to position the card paper 10; the positioning plate 41 is vertically provided with a hole position allowing the first side wing 12 and the second side wing 13 to be pre-folded at the corresponding through hole; in this embodiment, the hole position is a hole with a rectangular cross section; the pressing plate assembly comprises a pressing plate 510 matched with the shape of the hole position and a second driving member driving the pressing plate 510 to rise and fall; in this embodiment, the second driving member is a third air cylinder 42; the positioning assembly comprises a pair of first positioning modules positioning the width of the horizontal part 11, and a second positioning module positioning the length of the horizontal part 11; each first positioning module comprises a first positioning block 43 fixed on the positioning plate 41 and a first positioning push plate module matched with the first positioning block 43; the second positioning module comprises a second positioning block 44 fixed on the positioning plate 41 and a second positioning push plate module matched with the second positioning block 44; the distance between the two first positioning blocks 43 is equal to the width of the vertical part 14, so that the two first positioning blocks 43 can simultaneously position the vertical part 14; the first positioning push plate module comprises a first positioning push plate 45 and a seventh driving member driving the first positioning push plate 45 to approach or move away from the first positioning block 43; the second positioning push plate module comprises a second positioning push plate 46 and an eighth driving member driving the second positioning push plate 46 to approach or move away from the second positioning block 44. In this embodiment, the seventh driving member and the eighth driving member are both air cylinders, which are not shown in the figure.
[0061] The first edge folding mechanism 50 and the second edge folding mechanism 90 are of the same structure and are arranged symmetrically left and right, as shown in Figure 8 , Figure 9As shown, the first folding mechanism 50 includes a folding assembly and a first driving member that drives the folding assembly to move up and down as a whole. In this embodiment, the first driving member is a second electric cylinder 51. The folding assembly includes a first folding module and a third driving member that drives the first folding module to move radially and reciprocally toward the four-position indexing plate 80. In this embodiment, the third driving member is a third electric cylinder 52. The first folding module includes a rotary driving member and a fixing plate 54 fixed to the movable part of the rotary driving member. The fixing plate 54 is equipped with a first folding plate module, a second folding plate module and a pressing edge module respectively disposed on both sides of the first folding plate module. In this embodiment, the rotary driving member is a servo rotary motor 53. The first folding plate module includes a vertically arranged cuboid first folding plate 55 fixed on a fixed plate 54; the width H of the first folding plate 55 is equal to the width of the third quadrilateral plate, and the thickness L of the first folding plate 55 is equal to the width of the second quadrilateral plate; the second folding plate module includes a second folding plate 56, a fourth driving member for reciprocating movement of the second folding plate 56 along a plane perpendicular to the plane where the first folding plate 55 is located, and a fifth driving member for raising and lowering the fourth driving member as a whole; the vertical cross-section of the second folding plate 56 is L-shaped, including a vertically arranged vertical plate 561 and a vertical vertical plate 562. 1. The flat plate 562 facing the first folding plate 55, the vertical cross section of the second folding plate 56 is L-shaped, which can ensure more accurate positioning when the second folding plate 56 moves in a plane perpendicular to the first folding plate 55 to form a 90° angle between the second quadrilateral plate and the third quadrilateral plate; in this embodiment, the fourth driving member is the fourth cylinder 57, and the fifth driving member is the fifth cylinder 58; the pressure plate module includes a pressure plate 510 and a sixth driving member that drives the pressure plate 510 to rotate along a vertical plane parallel to the first folding plate 55. In this embodiment, the sixth driving member is a rotary cylinder 59. The structure of the second folding mechanism 90 is the same as that of the first folding mechanism 50 and is symmetrically arranged with the first folding mechanism 50, such as Figure 10 As shown, it will not be elaborated further here.
[0062] like Figure 11 As shown, the second material transfer mechanism 60 includes a second suction assembly and a tenth driving member that drives the second suction assembly to reciprocate between the material picking station and the next station. In this embodiment, the tenth driving member is a fourth electric cylinder 61. The second suction assembly includes a second suction cup 63 and a thirteenth driving member that drives the second suction cup 63 to rise and fall. In this embodiment, the thirteenth driving member is a sixth cylinder 62; the cylinder body of the sixth cylinder 62 is fixedly mounted on the movable part of the tenth driving member.
[0063] The working principle of this utility model is as follows:
[0064] Pre-sale
[0065] In the initial state, the positioning table of the pre-folding mechanism 40 has the card paper 10 pre-folded in the previous cycle, the piston rods of the seventh driving member and the eighth driving member are retracted; the feeding station 81 of the four-station indexing disc 80 has no card paper 10 (at this time, the positioning jig located at the feeding station 81 is the positioning jig at the unloading station 84 after the card paper 10 on the positioning jig at the unloading station 84 is taken away by the second material moving mechanism 60, and the positioning jig at the unloading station 84 is rotated to the feeding station 81); the movable part of the first electric cylinder 32 of the first material moving mechanism 30 is located in the middle of its stroke, the first suction assembly A31 is located between the feeding conveying belt line 20 and the pre-folding mechanism 40, and the first suction assembly B33 is located between the pre-folding mechanism 40 and the four-station indexing disc 80.
[0066] In the direction of Figure 5 reference, the first electric cylinder 32 of the first material moving mechanism 30 drives the mounting plate 34 to move right, and then simultaneously drives the first suction assembly A31 and the first suction assembly B33 to move right. When the first suction assembly A31 moves to the position directly above the card paper 10 to be sucked on the feeding conveying belt line 20, and the first suction assembly B33 moves to the position directly above the card paper 10 pre-folded on the positioning table of the pre-folding mechanism 40, it stops. The piston rod of the first air cylinder 312 extends to drive the first suction disc A311 to move down, the first suction disc A311 sucks the card paper 10 to be sucked on the feeding conveying belt line 20, the piston rod of the second air cylinder 332 extends to drive the first suction disc B331 to move down, and the first suction disc B331 sucks the card paper 10 on the positioning table. Then the piston rod of the first air cylinder 312 retracts, the piston rod of the second air cylinder 332 retracts, the first electric cylinder 32 drives the mounting plate 34 to move left, and then simultaneously drives the first suction assembly A31 and the first suction assembly B33 to move left. When the first suction assembly A31 moves to the position directly above the positioning table, and the first suction assembly B33 moves to the position directly above the feeding station 81 of the four-station indexing disc 80, it stops. The piston rod of the first air cylinder 312 extends, the piston rod of the second air cylinder 332 extends, the first suction disc A311 places the sucked card paper 10 on the positioning table, and the first suction disc B331 places the sucked card paper 10 on the positioning jig of the feeding station 81 of the four-station indexing disc 80. Then the movable part of the first electric cylinder 32 of the first material moving mechanism 30 drives the mounting plate 34 to move left to the middle of its stroke. The card paper 10 placed on the positioning jig of the feeding station 81 is fixed and moved to the first edge folding station 82 through the rotation of the four-station indexing disc 80.
[0067] The piston rods of the seventh driving member and the eighth driving member extend to cooperate with the first positioning block 43 and the second positioning block 44 to position the card paper 10; the piston rod of the third air cylinder 42 extends to drive the pressing plate 510 to descend into the hole position, so that the first side wing 12 and the second side wing 13 change from a horizontal state to a state of being folded downward with the roots of the two as the base point, and the pre-folding of the first side wing 12 and the second side wing 13 is completed.
[0068] (2) On the four-station indexing plate 80, the feeding station 81 feeds the paper, the first folding mechanism 50 folds the right side of the horizontal part 11 of the cardboard 10, the second folding mechanism 90 folds the left side of the horizontal part 11 of the cardboard 10, and the unloading station 84 unloads the paper. The four stations on the four-station indexing plate 80 operate simultaneously. The working principle of each of the four stations is explained below:
[0069] Loading station 81
[0070] The first suction component B33 transfers the pre-folded cardboard 10 from the pre-folding mechanism 40 to the feeding station 81. The specific transfer process and the working principle of pre-folding have been described, and will not be repeated here.
[0071] The first folding mechanism 50 folds the right side of the horizontal portion 11 of the cardstock 10.
[0072] by Figure 4 The direction is taken as a reference, and the direction of the servo rotary motor 53 of the first folding mechanism 50 relative to the fixed plate 54 is defined as forward; in the initial state, the positions of the first folding plate 55, the second folding plate 56, and the pressure plate 510 are as follows: Figure 8 , Figure 9 As shown, the first folding plate 55 is entirely located in a vertical plane, the vertical plate 561 of the second folding plate 56 is located in a vertical plane, the pressure plate 510 is in a raised state, and the second folding plate 56 and the pressure plate 510 are located on both sides of the first folding plate 55 in a top-down view; the right side of the horizontal part 11 of the cardboard 10 is as shown... Figure 12 As shown;
[0073] The paper 10 at the loading station 81 is transferred to the first folding station 82 by the rotation of the four-station indexing plate 80. The third electric cylinder 52 drives the first folding module to move radially towards the four-station indexing plate 80, thereby driving the first folding plate 55 and the second folding plate 56 to insert forward towards the four-station indexing plate 80, so that the first folding plate 55 is directly above the right fourth quadrilateral plate 119 and the second folding plate 56 is directly below the right third quadrilateral plate 118. The second electric cylinder 51 drives the folding assembly to descend, so that the lower end face of the width of the first folding plate 55 presses against the right fourth quadrilateral plate 119 of the paper 10. The fifth cylinder 58 drives the fourth cylinder 57 to rise, and at the same time drives the second folding plate 56 to rise and pass through the notch 88 of the fixture plate 85, folding the right third quadrilateral plate 118 upward along the crease between the right third quadrilateral plate 118 and the right fourth quadrilateral plate 119, so that the right side of the horizontal part 11 of the paper 10 forms as shown in the figure. Figure 13the folding state shown; the piston rod of the fourth cylinder 57 is extended, driving the second flap 56 to move along a plane perpendicular to the plane in which the first flap 55 lies, so that the vertical plate 561 of the second flap 56 is in contact with the right third quadrilateral plate 118 and the flat plate 562 of the second flap 56 is in contact with the right second quadrilateral plate 117, and in cooperation with the first flap 55 and the second flap 56, the right third quadrilateral plate 118 and the right fourth quadrilateral plate 119 form a 90° angle, and the right third quadrilateral plate 118 and the right second quadrilateral plate 117 form a 90° angle, so that the right side edge of the horizontal part 11 of the card is formed as shown in FIG. 6B. Figure 14 the folding state shown; the servo rotary motor 53 drives the fixed plate 54 to rotate counterclockwise by an acute angle a toward the side on which the right fifth quadrilateral plate 120 lies (at this time, the first flap 55 is flipped by an angle a toward the side of the right fifth quadrilateral plate 120 based on the side edge of the lower end face of the first flap 55 in the width direction, and the second flap 56 and the pressing plate 510 rotate with the fixed plate 54, tilt and are stationary relative to the first flap 55), and at the same time, the rotary cylinder 59 drives the pressing plate 510 to go down, and then the pressing plate 510 folds the right first quadrilateral plate 116 downward along the crease between the right first quadrilateral plate 116 and the right second quadrilateral plate 117, so that the right side edge of the horizontal part 11 of the card is formed as shown in FIG. 6C. Figure 15 the folding state shown; the servo rotary motor 53 continues to drive the fixed plate 54 to rotate counterclockwise by an acute angle β toward the side on which the right fifth quadrilateral plate 120 lies (at this time, the first flap 55 is continuously flipped by an angle β toward the side of the right fifth quadrilateral plate 120 based on the side edge of the lower end face of the first flap 55 in the width direction, and the first flap 55 is in a horizontal state, and the second flap 56 and the pressing plate 510 rotate with the fixed plate 54, tilt and are stationary relative to the first flap 55), and α+β=90° (α is preferably 30°), and at the same time, the rotary cylinder 59 drives the pressing plate 510 to go up to the maximum position, and then the first flap 55 folds the angle between the right fifth quadrilateral plate 120 and the right fourth quadrilateral plate 119 to 90° and folds the angle between the right first quadrilateral plate 116 and the right second quadrilateral plate 117 to 90°, completes the folding of the right side edge of the horizontal part 11 of the card 10, and adheres the right first quadrilateral plate 116 to the top surface of the right fifth quadrilateral plate 120, so that the right side edge of the horizontal part 11 of the card is formed as shown in FIG. 6D. Figure 15 the folding state shown.
[0074] The piston rod of the fourth cylinder 57 retracts, which in turn drives the second flap 56 to lift (disengage the pressing of the right third quadrilateral plate 118 and the right second quadrilateral plate 117 on the card 10), the piston rod of the fifth cylinder 58 retracts, which in turn drives the second flap 56 to translate rightward away from the first flap 55; the third electric cylinder 52 drives the first folding edge module to move away from the four-station indexing disc 80, which in turn drives the first flap 55 and the second flap 56 to move away from the four-station indexing disc 80 (the first flap 55 is extracted from the rectangular cuboid space formed by the right first quadrilateral plate 116, the right second quadrilateral plate 117, the right third quadrilateral plate 118, and the right fourth quadrilateral plate 119); the second electric cylinder 51 drives the folding edge module to move up and down, and the servo rotating motor 53 rotates clockwise by 90° to reset to the initial state.
[0075] The second folding edge mechanism 90 folds the left side edge of the horizontal part 11 of the card 10
[0076] In the direction of Figure 4 , the direction of the servo rotating motor 53 of the second folding edge mechanism 9 relative to the fixed plate 54 is defined as the front direction; in the initial state, the positions of the first flap 55, the second flap 56, and the pressing plate 510 are as shown in Figure 10 , the first flap 55 is located in the vertical plane as a whole, the vertical plate 561 of the second flap 56 is located in the vertical plane, the pressing plate 510 is in the lifted state, and the second flap 56 and the pressing plate 510 are located on both sides of the first flap 55 in the top view angle;
[0077] The card paper 10 whose right side edge of the horizontal part 11 has been folded in the first flanging station 82 is transferred to the second flanging station 83 through the rotation of the four-station indexing disc 80. The third electric cylinder 52 drives the first flanging module to move radially towards the four-station indexing disc 80, thereby driving the first flanging plate 55 and the second flanging plate 56 to move forward towards the four-station indexing disc 80. The first flanging plate 55 is located directly above the left fourth quadrilateral plate 114, and the second flanging plate 56 is located directly below the left third quadrilateral plate 113. The second electric cylinder 51 drives the flanging assembly to move downward, so that the width of the first flanging plate 55 is pressed on the left fourth quadrilateral plate 114 of the card paper 10. The fifth cylinder 58 drives the fourth cylinder 57 to move upward, and drives the second flanging plate 56 to move upward through the gap 88 of the jig plate 85, so that the left third quadrilateral plate 113 is folded upward along the fold line between the left third quadrilateral plate 113 and the left fourth quadrilateral plate 114. The piston rod of the fourth cylinder 57 is extended, drives the second flanging plate 56 to move along the vertical plane of the first flanging plate 55, so that the vertical plate 561 of the second flanging plate 56 is in contact with the left third quadrilateral plate 113, and the flat plate 562 of the second flanging plate 56 is in contact with the left second quadrilateral plate 112. Under the cooperation of the first flanging plate 55 and the second flanging plate 56, the left third quadrilateral plate 113 and the left fourth quadrilateral plate 114 form a 90° angle, and the left third quadrilateral plate 113 and the left second quadrilateral plate 112 form a 90° angle. The servo rotating motor 53 drives the fixed plate 54 to rotate clockwise by an acute angle α along the side where the left fifth quadrilateral plate 115 is located (at this time, the first flanging plate 55 is flipped by an angle α along the side where the left fifth quadrilateral plate 115 is located based on the side edge of the width of the lower end surface of the first flanging plate 55, the second flanging plate 56 and the pressing plate 510 rotate along with the fixed plate 54, and are inclined relative to the first flanging plate 55), and the rotating cylinder 59 drives the pressing plate 510 to move downward, thereby folding the left first quadrilateral plate 111 downward along the fold line between the left first quadrilateral plate 111 and the left second quadrilateral plate 112. The servo rotating motor 53 continues to drive the fixed plate 54 to rotate clockwise by an acute angle β along the side where the left fifth quadrilateral plate 115 is located (at this time, the first flanging plate 55 continues to flip by an angle β along the side where the left fifth quadrilateral plate 115 is located based on the side edge of the width of the lower end surface of the first flanging plate 55, the first flanging plate 55 is in a horizontal state, the second flanging plate 56 and the pressing plate 510 rotate along with the fixed plate 54, and are inclined relative to the first flanging plate 55), α+β=90° (α is preferably 30°), and the rotating cylinder 59 drives the pressing plate 510 to move up to the maximum position, thereby folding the angle between the left fifth quadrilateral plate 115 and the left fourth quadrilateral plate 114 to 90° by the first flanging plate 55, and folding the angle between the left first quadrilateral plate 111 and the left second quadrilateral plate 112 to 90°, completing the folding of the left side edge of the horizontal part 11 of the card paper 10, and adhering the left first quadrilateral plate 111 to the top surface of the left fifth quadrilateral plate 115.
[0078] The piston rod of the fourth cylinder 57 retracts, thereby driving the second flap 56 to lift up (disengage the pressing of the left third quadrilateral plate 113 and the left second quadrilateral plate 112 on the carton 10), the piston rod of the fifth cylinder 58 retracts, thereby driving the second flap 56 to move leftwards away from the first flap 55 under the driving of the fourth cylinder 57; the third electric cylinder 52 drives the first flanging module to move away from the four-station indexing disc 80, thereby driving the first flap 55 and the second flap 56 to move away from the four-station indexing disc 80 (the first flap 55 is extracted from the rectangular cuboid space formed by the left first quadrilateral plate 111, the left second quadrilateral plate 112, the left third quadrilateral plate 113 and the left fourth quadrilateral plate 114); the second electric cylinder 51 drives the flanging assembly to move up and down, and the servo rotating motor 53 rotates clockwise by 90° to reset to the initial state.
[0079] Blanking at the blanking station 84
[0080] In the initial state, the carton 10 rotated from the second flanging station 83 is on the blanking station 84 of the four-station indexing disc 80, the movable part of the fourth electric cylinder 61 is in the middle of its stroke and waits, and the piston rod of the sixth cylinder 62 retracts;
[0081] The fourth electric cylinder 61 of the second material moving mechanism 60 drives the sixth cylinder 62 to move towards the four-station indexing disc 80, thereby driving the second suction cup 63 to move towards the blanking station 84, and stopping when the second suction cup 63 is directly above the carton 10 on the blanking station 84; the air extraction device below the jig disc at the blanking station 84 stops air extraction, the piston rod of the sixth cylinder 62 extends, the second suction cup 63 sucks the carton 10 on the blanking station 84, the piston rod of the sixth cylinder 62 retracts, and the fourth electric cylinder 61 drives the sixth cylinder 62 to move towards the direction of the blanking conveying belt line 70, stops when it is directly above the blanking conveying belt line 70, the piston rod of the sixth cylinder 62 extends, and the second suction cup 63 releases the carton 10 on the blanking conveying belt line 70, the fourth electric cylinder 61 drives the movable part to be in the middle of its stroke and waits, and returns to the initial state; the blanking at the blanking station 84 is completed.
[0082] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application, therefore, from any point of view, the examples should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.
Claims
1. A paper sheet folding mechanism for a data line, characterized by comprising: The application relates to a four-station indexing disc, a pre-folding mechanism, a first edge folding mechanism and a second edge folding mechanism, wherein the four-station indexing disc comprises, in sequence along a rotating direction, a feeding station, a first edge folding station, a second edge folding station and a discharging station; the feeding station receives the card paper transferred from the pre-folding mechanism; the first edge folding mechanism is arranged at the first edge folding station; and the second edge folding mechanism is arranged at the second edge folding station. Four identical positioning jigs are uniformly arranged on the four-station indexing disc to correspond to the feeding station, the first edge folding station, the second edge folding station and the discharging station respectively. The pre-folding mechanism comprises a positioning table and a pressing plate assembly arranged above the positioning table.
2. The paper folding mechanism for data line according to claim 1, characterized in that: The first edge folding mechanism and the second edge folding mechanism are identical in structure and are arranged symmetrically left and right; the first edge folding mechanism comprises an edge folding assembly, a first driving element for driving the whole edge folding assembly to lift. The data line card paper folding mechanism further comprises a first material transferring mechanism for transferring the card paper from a previous station to the pre-folding mechanism and transferring the card paper on the pre-folding mechanism to the feeding station, and a second material transferring mechanism for transferring the card paper from the discharging station to a next station. The card paper is symmetrical left and right and has a T shape; the structure comprises a horizontal part and a vertical part which are perpendicular to each other; a through hole is formed in the middle of the horizontal part; the through hole extends inward to form a first side wing and a second side wing; the two ends of the horizontal part are parallel to each other and are sequentially connected to four first quadrilateral plates, second quadrilateral plates, third quadrilateral plates, fourth quadrilateral plates and fifth quadrilateral plates; the first quadrilateral plate and the second quadrilateral plate, the second quadrilateral plate and the third quadrilateral plate, the third quadrilateral plate and the fourth quadrilateral plate and the fourth quadrilateral plate and the fifth quadrilateral plate are all provided with creases; and the bottom surface of the first quadrilateral plate is coated with glue.
3. The paper folding mechanism for data line according to claim 1, characterized in that: Each positioning jig comprises a jig plate provided with a closed cavity; the closed cavity is connected to an air extraction device; the jig plate is provided with a containing chamber corresponding to the through hole for containing the first side wing and the second side wing after being pre-folded; the top surface of the jig plate is provided with a plurality of air holes connected to the closed cavity; the positions of the plurality of air holes correspond to the vertical part of the card paper and the fifth quadrilateral plate; and the edge of the jig plate is provided with a notch corresponding to the two third quadrilateral plates.
4. The paper folding mechanism for data line card according to claim 2, characterized in that: The positioning table comprises a positioning plate and a positioning assembly arranged on the positioning plate to position the card paper; the positioning plate is vertically provided with a hole position corresponding to the through hole to allow the first side wing and the second side wing to be pre-folded; The pressing plate assembly comprises a pressing plate matched with the shape of the hole position and a second driving element for driving the pressing plate to lift; 5. The paper folding mechanism for data line according to claim 4, characterized in that: The edge folding assembly comprises a first edge folding module and a third driving element for driving the whole first edge folding module to move radially to and fro on the four-station indexing disc. The positioning assembly comprises a pair of first positioning modules for positioning the horizontal part in the width direction and a second positioning module for positioning the horizontal part in the length direction. The first edge folding module comprises a rotating driving element, a fixed plate fixed to the movable part of the rotating driving element, a first folding plate module arranged on the fixed plate, a second folding plate module and an edge pressing module arranged on both sides of the first folding plate module.
6. The paper folding mechanism for data line according to claim 5, characterized in that: 7. The paper folding mechanism for data line according to claim 6, characterized in that: Each first positioning module comprises a first positioning block fixed on the positioning plate, and a first positioning push plate module matched with the first positioning block; the second positioning module comprises a second positioning block fixed on the positioning plate, and a second positioning push plate module matched with the second positioning block; the distance between the two first positioning blocks is equal to the width of the vertical part; The first folding plate module comprises a first folding plate in the shape of a cube vertically arranged on the fixed plate; the width of the first folding plate is equal to the width of the third quadrilateral plate, and the thickness of the first folding plate is equal to the width of the second quadrilateral plate; The second folding plate module comprises a second folding plate, a fourth driving member driving the second folding plate to move reciprocally perpendicularly to the plane where the first folding plate is arranged, and a fifth driving member driving the fourth driving member to move up and down as a whole; the vertical section of the second folding plate is in the shape of L, comprising a vertical plate arranged vertically, and a flat plate perpendicular to the vertical plate and facing the first folding plate; The pressing plate module comprises a pressing plate, and a sixth driving member driving the pressing plate to rotate along the vertical plane where the first folding plate is arranged.
8. The paper folding mechanism for data line according to claim 7, characterized in that: The first positioning push plate module comprises a first positioning push plate, and a seventh driving member driving the first positioning push plate to move close to or away from the first positioning block; the second positioning push plate module comprises a second positioning push plate, and an eighth driving member driving the second positioning push plate to move close to or away from the second positioning block.
9. The paper folding mechanism for data line according to claim 3, characterized in that: The first material moving mechanism comprises a first suction assembly A, a first suction assembly B, and a ninth driving member driving the first suction assembly A and the first suction assembly B to move reciprocally as a whole; while the first suction assembly A moves the card paper at the previous work station to the pre-folding mechanism, the first suction assembly B moves the card paper on the pre-folding mechanism to the material loading work station; The second material moving mechanism comprises a second suction assembly, and a tenth driving member driving the second suction assembly to move reciprocally along the material taking work station and the next work station.
10. The paper sheet folding mechanism for a data line according to claim 9, wherein: The first suction assembly A comprises a first suction disc A, and an eleventh driving member driving the first suction disc A to move up and down; the first suction assembly B comprises a first suction disc B, and a twelfth driving member driving the first suction disc B to move up and down; the eleventh driving member and the twelfth driving member are fixed on the movable part of the ninth driving member as a whole through a mounting plate; The second suction assembly comprises a second suction disc, and a thirteenth driving member driving the second suction disc to move up and down; the thirteenth driving member is fixed on the movable part of the tenth driving member as a whole.
Citation Information
Cited By
Paperboard bending device, insertion interlocking mechanism and automatic production line
CN121552734A