Hopper for conveying powder

By combining conical hoppers and cylindrical hoppers with a lifting and unblocking device, the problem of powder accumulation and blockage during powder conveying is solved, achieving stability and high efficiency in powder conveying.

CN223721738UActive Publication Date: 2025-12-26WUXI BEISCO AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202520288910.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-12-26
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

Existing conical hoppers are prone to powder accumulation and blockage during powder conveying, leading to discontinuous conveying, which affects production efficiency and cost.

Method used

A structure including a conical hopper and a cylindrical hopper was designed, combined with a lifting unblocking device. It utilizes a triangular unblocking block and an unblocking vertical rod. The unblocking vertical rod is manually inserted into the blockage to break up the clumps of powder. The device is further facilitated by a return spring and a pull ring.

Benefits of technology

It effectively clears powder blockages in the hopper, ensuring smooth powder transport, improving production continuity and efficiency, and reducing re-blockage caused by local accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hopper for powder conveying, which comprises a conical hopper and a barrel-shaped hopper arranged at the top end of the conical hopper, the conical hopper is communicated with the inside of the barrel-shaped hopper, the inner walls of the conical hopper and the barrel-shaped hopper are smooth and burr-free, an end cover is arranged at the top end of the barrel-shaped hopper, and the end cover is connected with the barrel-shaped hopper. A feeding port is formed in the center of the end cover, a lifting type dredging device is arranged on the right side of the feeding port, and the novel lifting type dredging device is additionally arranged in the end cover and the hopper and can comprehensively and efficiently crush and disperse caked powder through triangular dredging blocks which are staggered up and down and are in unique shapes; the vertical connecting rod can flexibly move up and down and is matched with the reset spring to automatically reset, operation is easy and convenient, an operator can safely and conveniently control dredging through the design of the external vertical pull rod and the pull ring, the problem of blockage in the conical hopper during concentrated conveying of a large amount of powder is effectively solved, smooth conveying of the powder is guaranteed, and production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the related technical field of powder conveying equipment, and specifically relates to a hopper for powder conveying. BACKGROUND

[0002] In the industrial production field, powder conveying is a very common and key link, and is widely used in many industries such as chemical industry, food, pharmaceutical, building materials and the like. In the powder conveying process, the hopper is an important equipment for storing and transferring powder, and its performance and operating condition directly affect the stability and efficiency of the whole conveying system. Among many hopper structures, the conical hopper is widely used because it can utilize gravity to make powder naturally converge to the bottom end and facilitate concentrated discharge. However, in the actual application process, when a large amount of powder is concentrated to discharge and convey outward through the conical hopper, some problems are prone to occur.

[0003] On the one hand, due to the differences in the characteristics of the powder itself, such as particle size, shape, humidity and fluidity, the friction and interaction between different powders will cause the flow state of the powder to become complex when passing through the conical hopper. When a large amount of powder flows into the conical hopper at the same time, this complex flow state is easy to cause excessive accumulation of powder in some parts of the conical hopper. On the other hand, with the continuous expansion of the industrial production scale, the conveying amount of powder is also increasing. In this case, the discharge speed and capacity of the conical hopper are facing greater challenges. A large amount of powder quickly enters the conical hopper, while the discharge port of the conical hopper is relatively limited and cannot timely and smoothly discharge all the powder, which further aggravates the accumulation of powder in the hopper. Once the powder is blocked in the conical hopper, not only the normal conveying of the powder is interrupted, but also the continuity of production is affected, and the production efficiency is greatly reduced, and the production cost is increased.

[0004] In summary, the existing powder conveying hopper has obvious deficiencies in dealing with the concentrated discharge and conveying of a large amount of powder, and there is an urgent need for an innovative technical solution that can effectively solve the problems of excessive accumulation and blockage of powder to improve the stability, reliability and production efficiency of powder conveying. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a hopper for powder conveying to solve the problem that a large amount of powder quickly enters the conical hopper, while the discharge port of the conical hopper is relatively limited and cannot timely and smoothly discharge all the powder, which further aggravates the accumulation of powder in the hopper. Once the powder is blocked in the conical hopper, the normal conveying of the powder is interrupted, and the continuity of production is affected.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of hopper for powder conveying, including conical hopper and the cylindrical hopper being arranged at the top of conical hopper, the conical hopper is communicated with the inside of cylindrical hopper, and the inner wall of conical hopper and cylindrical hopper is smooth without burr, the top of cylindrical hopper is provided with end cap, the inside of end cap center is provided with feeding opening, the right side of feeding opening is provided with lifting type dredging device.

[0007] Preferably, the lifting type dredging device includes a triangular dredging block, a vertical dredging rod, a horizontal connecting rod, a vertical connecting rod, and a lifting guide sleeve. The right side of the inside of the center of the end cap is provided with a square hole. The top of the square hole is provided with a lifting guide sleeve. The lifting guide sleeve is fixed on the outer wall of the top of the end cap by welding. The vertical connecting rod is inserted into the square hole and the lifting guide sleeve. The upper and lower ends of the vertical connecting rod are located inside the top of the end cap and the cylindrical hopper, respectively. The vertical dredging rod is connected to the bottom of the left end of the vertical connecting rod. The outer wall of the vertical dredging rod is provided with a plurality of triangular dredging blocks.

[0008] Preferably, the vertical connecting rod can move up and down in the lifting guide sleeve and the square hole. The center point of the vertical dredging rod is vertically coincident with the center point of the conical hopper. The bottom end of the vertical dredging rod is in the shape of a cone. The direction of the cone tip of the bottom end of the vertical dredging rod is downward. The cross-sectional shape of the vertical dredging rod, the horizontal connecting rod, and the vertical connecting rod is a square.

[0009] Preferably, the triangular dredging blocks on the front and rear ends of the outer wall of the vertical dredging rod are arranged in an up-and-down staggered manner between the triangular dredging blocks on the left and right ends of the outer wall. The triangular tips of the triangular dredging blocks are downward. The top outer wall of the triangular dredging block is in a planar state.

[0010] Preferably, the lifting type dredging device further includes a return spring and a horizontal top frame. The top end of the vertical connecting rod is welded with a horizontal top frame. The horizontal top frame is provided with a return spring between the lifting guide sleeve. The return spring is sleeved on the outside of the vertical connecting rod.

[0011] Preferably, the lifting type dredging device further includes a vertical pull rod and a pull ring. The right end of the bottom of the horizontal top frame is provided with a vertical pull rod. The vertical pull rod is located on the right side of the right end outer wall of the cylindrical hopper. The bottom end of the vertical pull rod is provided with a pull ring.

[0012] Preferably, a plurality of placing columns are equidistantly welded on the top circular outer wall of the conical hopper. The plurality of placing columns are vertically downward. A column connecting rod is connected between the lower sides of the center points of the plurality of placing columns. A plurality of moving wheels are provided at the bottom ends of the plurality of placing columns. The moving wheels are universal wheels.

[0013] Preferably, the bottom end opening of the conical hopper is externally provided with a flange, and the bottom end of the flange is fixed with a discharge valve through a plurality of screws, and the discharge valve is in communication with the inside of the conical hopper.

[0014] Compared with the prior art, the utility model provides a hopper for powder delivery, has the following beneficial effects:

[0015] The utility model discloses a novel lifting type dredging device is added to the end cover and the inside of hopper, when powder is transported outward through the discharge valve at the bottom end of conical hopper, a large amount of powder concentrates in the conical hopper and can easily appear the condition of blocking, at this moment, the lifting type dredging device can be manually operated, so that the device keeps on moving up and down, the vertical connecting rod can move up and down in the lifting guide bush and square hole in this process, drives the bottom end conical dredging vertical plug rod and inserts into the blocked place, and the three -angle dredging blocks staggered distribution around it can efficiently break the caked powder, and the reset spring can help the device reset, and the vertical pull rod and the pull ring are convenient for manual operation, the whole device structure is simple and practical, can dredge the blockage in time, guarantees that powder delivery is smooth, improves work efficiency, and the unique structure design of three -angle dredging block plays an important role in the lifting process of dredging vertical plug rod, and the top outer wall of each three -angle dredging block is plane, and this ingenious design makes the plane part effectively lift the powder above when lifting, drives the powder upward, compared with the ordinary shape structure, the plane design increases the contact area with the powder, and the effect of driving the powder is more remarkable, can effectively avoid the re -blockage caused by the local accumulation of powder, and further improves the dredging effect of the powder in the hopper. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a side view three -dimensional structure schematic diagram of a hopper for powder delivery of the utility model.

[0017] Figure 2 It is a front view plane structure schematic diagram of a hopper for powder delivery of the utility model.

[0018] Figure 3 It is a sectional view three -dimensional structure schematic diagram of the lifting type dredging device of the utility model.

[0019] Figure 4 It is a sectional view plane structure schematic diagram of the lifting type dredging device of the utility model.

[0020] In the drawing: 1, moving wheel, 2, support connecting rod, 3, place support, 4, discharge valve, 5, conical hopper, 6, cylindrical hopper, 7, end cover, 8, charging port, 9, lifting type dredging device, 10, three -angle dredging block, 11, dredging vertical plug rod, 12, horizontal connecting rod, 13, vertical connecting rod, 14, lifting guide bush, 15, reset spring, 16, horizontal top frame, 17, vertical pull rod, 18, pull ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] This utility model provides, for example Figures 1-4 The diagram shows a hopper for powder conveying, comprising a conical hopper 5 and a cylindrical hopper 6 positioned at the top of the conical hopper 5. The conical hopper 5 and the cylindrical hopper 6 are internally connected. The cylindrical hopper 6 provides a larger powder storage space, while the conical hopper 5 utilizes its special conical structure to allow the powder to naturally converge towards the bottom under gravity, facilitating concentrated discharge. This structural design conforms to the gravity flow characteristics of powder, effectively utilizing gravity as the power source for powder conveying. Furthermore, the inner walls of both the conical hopper 5 and the cylindrical hopper 6 are smooth and burr-free. The smooth, burr-free inner walls minimize the friction between the powder and the hopper's inner wall, reducing friction and contributing to... The powder flows freely within the hopper, preventing it from adhering to the inner wall and accumulating due to friction. This ensures the continuity and stability of powder conveying. The top of the cylindrical hopper 6 is equipped with an end cap 7. The main function of the end cap 7 is to seal the top of the hopper, preventing external impurities from entering the hopper and contaminating the powder. It also provides a certain degree of sealing to the inside of the hopper, helping to maintain a relatively stable environment. The center of the end cap 7 is equipped with a feeding port 8. The central design of the feeding port 8 ensures that the added powder is evenly dispersed within the cylindrical hopper 6, preventing uneven distribution of powder within the hopper due to eccentric feeding position, which would affect the subsequent conveying process.

[0023] like Figure 1 and Figure 2As shown, the top end of the conical hopper 5 is equidistantly welded with multiple placing pillars 3, the multiple placing pillars 3 are all arranged in a downward vertical state, the multiple placing pillars 3 are all connected with a pillar connecting rod 2 between the lower sides of the centers of the multiple placing pillars 3, the bottom end of the multiple placing pillars 3 is all provided with a moving wheel 1, and the moving wheel 1 is a universal wheel, the design of the universal wheel gives the hopper good moving flexibility, which can conveniently move the hopper to different positions for feeding, discharging or equipment maintenance and other operations, greatly improving the use convenience of the hopper and the operability of the equipment, and the bottom end of the conical hopper 5 is also provided with a flange outside the opening, the flange is fixed with a discharge valve 4 at the bottom end through multiple screws, the discharge valve 4 is in communication with the inside of the conical hopper 5, the discharge valve 4 is a key component for controlling the discharge of the powder, and the discharge valve 4 can accurately control the discharge amount and speed of the powder, and flexibly adjust according to the actual production requirements, so as to realize effective control of the powder conveying process, when the powder needs to be conveyed, first add the powder into the hopper through the feeding port 8 at the center of the end cover 7, the powder is stored in the cylindrical hopper 6 under the action of gravity, and then gradually falls into the conical hopper 5, due to the special shape of the conical hopper 5, the powder converges to the bottom end under the action of gravity, and finally is discharged through the bottom end opening of the conical hopper 5 through the discharge valve 4, the discharge valve 4 controls the discharge flow and speed of the powder according to the actual requirements, and realizes stable powder conveying.

[0024] As Figure 1 , Figure 3 and Figure 4The lifting type dredging device 9 is arranged on the right side of the feeding opening 8. This arrangement does not affect the normal feeding from the feeding opening 8, and can timely play a dredging role in the key area where the powder is prone to blockage. The lifting type dredging device 9 includes a triangular dredging block 10, a dredging vertical rod 11, a horizontal connecting rod 12, a vertical connecting rod 13 and a lifting guide sleeve 14. A square hole is arranged inside the right side of the center of the end cover 7. The square hole is provided with the lifting guide sleeve 14 at the top end. The lifting guide sleeve 14 is fixed on the outer wall of the top end of the end cover 7 by welding. The square hole and the lifting guide sleeve 14 at the top end provide a track for the vertical movement of the vertical connecting rod 13. The lifting guide sleeve 14 is fixed on the outer wall of the top end of the end cover 7 by welding, which ensures the stability of the structure and provides reliable support for the vertical connecting rod 13 during movement. The lifting guide sleeve 14 is inserted with the vertical connecting rod 13 in the square hole. The vertical connecting rod 13 is located inside the top end of the end cover 7 and the inside of the cylindrical hopper 6 at the upper and lower ends respectively. The dredging vertical rod 11 is connected to the left end of the vertical connecting rod 13. The dredging vertical rod 11 is provided with a plurality of triangular dredging blocks 10 around the outer wall. The vertical connecting rod 13 can move up and down in the lifting guide sleeve 14 and the square hole. This movable design is the basis for realizing the dredging function. It enables the vertical connecting rod 13 to move up and down with other components as needed to deal with different positions of the powder blockage. The center point of the dredging vertical rod 11 is vertically coincided with the center point of the conical hopper 5. The vertical coincidence of the center points ensures that the dredging vertical rod 11 can accurately insert into the central area of the conical hopper 5 where the powder is prone to accumulate and blockage when it is lowered, improving the dredging efficiency. The bottom end of the dredging vertical rod 11 is designed as a cone, and the direction of the cone tip at the bottom end is downward. The cone design facilitates easier insertion into the caked or blocked powder during the lowering process, reduces the insertion resistance, and can effectively break the powder caking. The cross-sectional shape of the dredging vertical rod 11, the horizontal connecting rod 12 and the vertical connecting rod 13 is a square. The square cross-section helps to maintain stability when transmitting force between components, and better cooperates with the square hole during the up and down movement of the vertical connecting rod 13, preventing the components from shaking and ensuring the accuracy of the dredging operation.

[0025] As Figure 1 , Figure 3 and Figure 4As shown, the triangular dredging blocks 10 on the front and rear ends of the dredging vertical rod 11 are arranged in an up-and-down staggered manner with the triangular dredging blocks 10 on the left and right ends, which can fully agitate and dredge the powder at different levels when the dredging vertical rod 11 moves up and down, avoiding dead angles. The triangular tips of the triangular dredging blocks 10 point downward, and the top end outer wall of the triangular dredging blocks 10 is in a flat state. During the upward movement of the dredging vertical rod 11, the flat outer wall can effectively drive the powder above it upward, preventing the powder from falling back and accumulating during the upward movement. During the downward movement, the triangular tips can further break up the powder lumps, enhancing the dredging effect. The lifting dredging device 9 also includes a return spring 15 and a horizontal top frame 16. The top end of the vertical connecting rod 13 is welded with the horizontal top frame 16, and the return spring 15 is arranged between the horizontal top frame 16 and the lifting guide sleeve 14, and the return spring 15 is sleeved outside the vertical connecting rod 13. When the vertical connecting rod 13 is pulled up by the vertical pull rod 17 and then the vertical pull rod 17 is released, the return spring 15 can generate a downward elastic force to quickly reset the horizontal top frame 16 and the vertical connecting rod 13, so that the dredging vertical rod 11 returns to the initial position, ready for the next dredging operation, achieving the automatic reset function, improving the convenience and continuity of operation. The horizontal top frame 16 provides a support point for the return spring 15 and serves as a connecting component of the vertical pull rod 17, making it easy for the operator to pull the vertical pull rod 17 to drive the vertical connecting rod 13 to rise, which is an important connecting and force-bearing component of the entire lifting mechanism.

[0026] As Figure 1 , Figure 3 and Figure 4As shown, the lifting type dredging device 9 further comprises a vertical pull rod 17 and a pull ring 18, the vertical pull rod 17 is arranged at the bottom of the right end of the horizontal top frame 16, and the vertical pull rod 17 is located at the right side of the outer wall of the right end of the cylindrical hopper 6, the pull ring 18 is arranged at the bottom end of the vertical pull rod 17, the design of the vertical pull rod 17 and the pull ring 18 arranges the operating part at a position outside the hopper which is obvious and easy to operate, the operator does not need to enter the inside of the hopper, and the upward movement of the vertical connecting rod 13 can be easily controlled by pulling the pull ring 18, thereby realizing the lifting control of the dredging vertical inserting rod 11, greatly improving the convenience and safety of operation, and when it is observed that the powder conveying process is blocked, the operator pulls the pull ring 18 at the bottom end of the vertical pull rod 17, the pull ring 18 drives the vertical pull rod 17 to move upward, the vertical pull rod 17 further pulls the horizontal top frame 16 and the vertical connecting rod 13 to move upward in the lifting guide sleeve 14 and the square hole, along with the upward movement of the vertical connecting rod 13, the dredging vertical inserting rod 11 connected thereto also moves upward synchronously, in the upward movement process, since the top end outer wall of the triangular dredging block 10 is in a planar state, the powder above the triangular dredging block 10 is driven upward, effectively avoiding the re-accumulation of the powder in the upward movement process, when the pull ring 18 is released, the horizontal top frame 16 is subjected to downward elastic force under the action of the reset spring 15, drives the vertical connecting rod 13 and the dredging vertical inserting rod 11 to move downward quickly, at this time, the cone at the bottom end of the dredging vertical inserting rod 11 is inserted into the powder blockage that may exist first, the staggered triangular dredging blocks 10 break and disperse the caked or blocked powder, so as to repeatedly pull and release the pull ring 18, the dredging vertical inserting rod 11 continuously moves upward and downward, through the driving, breaking and dispersing actions of the triangular dredging blocks 10, the powder in the hopper is continuously dredged, so as to ensure that the powder can be smoothly conveyed through the conical hopper 5 and the discharge valve 4, and maintain the normal operation of the powder conveying system.

[0027] Finally, it should be noted that: the above only describes preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace some technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A hopper for powder delivery, comprising a conical hopper (5) and a cylindrical hopper (6) arranged at the top end of the conical hopper (5), the conical hopper (5) being in communication with the interior of the cylindrical hopper (6), and the inner walls of the conical hopper (5) and the cylindrical hopper (6) being smooth and free of burrs, and the top end of the cylindrical hopper (6) being provided with an end cover (7), and the center of the end cover (7) being provided with a charging port (8) in the interior, characterized in that: The feeding opening (8) is provided with a lifting type dredging device (9) on the right side; ​ The lifting type dredging device (9) comprises a triangular dredging block (10), a dredging vertical inserting rod (11), a horizontal connecting rod (12), a vertical connecting rod (13) and a lifting guide sleeve (14), a square hole is arranged in the right inner part of the center of the end cover (7), the lifting guide sleeve (14) is arranged at the top end of the square hole, the lifting guide sleeve (14) is fixed on the outer wall of the top end of the end cover (7) by welding, the vertical connecting rod (13) is inserted into the square hole and the lifting guide sleeve (14), the upper and lower ends of the vertical connecting rod (13) are located in the upper side of the top end of the end cover (7) and the inner part of the cylindrical hopper (6) respectively, the dredging vertical inserting rod (11) is connected to the left end of the vertical connecting rod (13), and a plurality of triangular dredging blocks (10) are arranged on the outer wall of the dredging vertical inserting rod (11).

2. A hopper for powder delivery according to claim 1, wherein: The vertical connecting rod (13) can move up and down in the lifting guide sleeve (14) and the square hole, the center point of the dredging vertical inserting rod (11) is vertically coincided with the center point of the conical hopper (5), the bottom end of the dredging vertical inserting rod (11) is provided in the form of a cone, the direction of the tip of the bottom end of the dredging vertical inserting rod (11) is downward, and the cross-sectional shape of the dredging vertical inserting rod (11), the horizontal connecting rod (12) and the vertical connecting rod (13) is a square.

3. A hopper for powder delivery according to claim 2, wherein: The triangular dredging blocks (10) on the outer walls of the front and rear ends of the dredging vertical inserting rod (11) are arranged in an up-and-down staggered manner between the triangular dredging blocks (10) on the outer walls of the left and right ends, the triangular tips of the triangular dredging blocks (10) are downward, and the top end outer wall of the triangular dredging block (10) is in a planar state.

4. A hopper for powder delivery according to claim 3, wherein: The lifting type dredging device (9) further comprises a reset spring (15) and a horizontal top frame (16), the horizontal top frame (16) is welded to the top end of the vertical connecting rod (13), the reset spring (15) is arranged between the horizontal top frame (16) and the lifting guide sleeve (14), and the reset spring (15) is sleeved on the outside of the vertical connecting rod (13).

5. A hopper for powder delivery according to claim 4, wherein: The lifting type dredging device (9) further comprises a vertical pull rod (17) and a pull ring (18), the vertical pull rod (17) is arranged at the bottom of the right end of the horizontal top frame (16), and the vertical pull rod (17) is located on the right side of the outer wall of the right end of the cylindrical hopper (6), and the pull ring (18) is arranged at the bottom end of the vertical pull rod (17).

6. A hopper for powder delivery as defined in claim 1, wherein: A plurality of placing support columns (3) are equidistantly welded on the top end circular outer wall of the conical hopper (5), the plurality of placing support columns (3) are arranged in a vertically downward state, a support connecting rod (2) is connected between the lower sides of the center parts of the plurality of placing support columns (3), a moving wheel (1) is arranged at the bottom end of each of the plurality of placing support columns (3), and the moving wheel (1) is a universal wheel.

7. A hopper for powder delivery as defined in claim 1, wherein: A flange is further arranged outside the bottom end opening of the conical hopper (5), the flange bottom end is fixed with a discharge valve (4) through a plurality of screws, and the discharge valve (4) is communicated with the inside of the conical hopper (5).