Automatic lifting hopper mechanism
The automatic lifting hopper mechanism enables the automatic feeding of empty ping-pong paddle rubber sheets, solving the problem of low efficiency in manual feeding and improving the processing efficiency of ping-pong paddles.
Patent Information
- Application Number
- CN202520192578.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-07
AI Technical Summary
In current table tennis racket production, the process of loading the empty rubber blades into the racket relies on manual operation, resulting in low efficiency and high costs.
Design an automatic lifting hopper mechanism, including a hopper mounting frame, a circulating track, a circulating drive component, and a sensing component. The sensor detects whether there are empty plastic sheets in the hopper, and the circulating drive component drives the hopper to lift and lower, thereby realizing the automatic feeding of empty plastic sheets.
It enables automatic feeding of empty ping-pong paddle rubber sheets, improving the speed of subsequent bonding of the paddle rubber sheets to other boards and ensuring the processing efficiency of ping-pong paddles.
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Figure CN223721839U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to table tennis bat production equipment technical field especially, relates to a kind of automatic lifting hopper mechanism. BACKGROUND
[0002] Table tennis is one of the most common ball games in our daily life, since the movement of table tennis is generally not affected by the venue, so there are many table tennis enthusiasts in various parts of the country; In the production process of bat, a process is needed to paste and fix between the bat plate and thick plate, thin plate.
[0003] In the existing process of pasting thick plate and thin plate with bat glue plate blank, the bat glue plate blank needs to be fed. Feeding is usually done manually. However, manual feeding results in low efficiency and high labor cost.
[0004] Therefore, it is necessary to provide an automatic lifting hopper mechanism to solve the above problems. INVENTION CONTENTS
[0005] To overcome the above shortcomings, the purpose of the utility model is to provide an automatic lifting hopper mechanism, which can realize automatic feeding of table tennis bat glue plate blank, improve the speed of subsequent pasting of bat glue plate blank with other thick plate and thin plate, and ensure the processing efficiency of table tennis bat.
[0006] In order to achieve the above purpose, the utility model adopts the technical scheme: an automatic lifting hopper mechanism, a hopper mounting frame, an annular circulating track is arranged on the hopper mounting frame along its height direction;
[0007] Hopper, for supporting and placing a plurality of glue plate blanks, a plurality of hoppers are detachably arranged on the outer periphery of the circulating track;
[0008] Circulating drive assembly, the circulating drive assembly includes a rotary drive machine, a driving gear and a driven gear, the circulating track is wound around the outer periphery of the driving gear and the driven gear and is engaged with them, the rotary drive machine can drive the circulating track to rotate, so that the plurality of hoppers ascend or descend relative to the hopper mounting frame;
[0009] Sensing assembly, installed on the hopper mounting frame, the sensing assembly includes a sensor, the sensor corresponds to the position of the hopper at the material taking place, to sense whether there is glue plate blank in the hopper at the material taking place.
[0010] Further, the circulating track is a circulating chain, and each hopper is connected with a single chain plate on the circulating chain through a connecting piece. A plurality of hoppers can be assembled on the circulating chain in sequence through the connecting piece. Specifically, the circulating chain is a pin shaft chain. A plane formed by the single pin shaft chain is parallel to a plane in which the width direction of the hopper mounting frame is located, so as to facilitate the installation between the driving gear engaged with the circulating chain and the rotary driving machine.
[0011] Further, the connecting piece is in an L-shaped arrangement, one side of which is fixedly connected with the chain plate, and the other side is provided with at least one connecting hole. A locking screw passes through the connecting hole and is connected with the hopper. The hopper and the circulating chain are connected through the screw locking, facilitating the disassembly and replacement of the hopper, and the operation is more convenient.
[0012] Further, the inductive assembly is provided with two groups and is symmetrically arranged along the center line in the length direction of the hopper mounting frame. The inductive assembly further includes an inductor mounting frame, which is arranged outside the hopper mounting frame and has a straight line in the length direction parallel to a straight line in the width direction of the hopper mounting frame. A plurality of inductor mounting holes for mounting the inductor are formed on one side of the inductor mounting frame close to the feeding end.
[0013] Further, the hopper includes a connecting plate, a supporting plate vertically arranged at the bottom thereof, and a limiting baffle. The connecting plate is connected with the circulating track, and the two limiting baffles are arranged at both ends of the length direction of the supporting plate. The supporting plate extends out of the limiting baffles in the width direction.
[0014] The connecting plate, the supporting plate, and the limiting baffle are integrally formed. The supporting plate is used to support a plurality of empty rubber plates, and the limiting baffle can prevent the empty rubber plates in the hopper from falling during the rising process, thereby ensuring the transportation efficiency of the empty rubber plates.
[0015] Further, the circulating track is provided with two groups, and the hopper mounting frame is in a "H"-shaped arrangement. The two circulating tracks are arranged inside the hopper mounting frame and are symmetrically arranged along the center line in the length direction of the hopper mounting frame. By arranging two circulating tracks, the hopper is more stable during the conveying process, and the empty rubber plates are prevented from falling from the hopper due to the inclination of one side in the length direction.
[0016] Further, the driving gears and the driven gears on the two circulating tracks are connected through a transmission shaft, and the rotary driving machine is arranged on the hopper mounting frame and is connected with the transmission shaft penetrating the driving gear. The transmission between the two circulating tracks through the transmission shaft enables the synchronous rotation of the two circulating tracks by using one rotary driving machine.
[0017] Further, the guide piece is arranged on the hopper mounting frame corresponding to the position of the circulating track, and two chain guide grooves parallel to each other are arranged on both sides of the guide piece in the height direction.
[0018] The chain plates on both sides of each circulating chain are arranged in a corresponding chain guide groove, and the chain guide groove provides a guide for the circulating rotation of the circulating chain, so as to ensure the stability of the plurality of hoppers in the circulating rotation process.
[0019] The utility model discloses the beneficial effects of:
[0020] In the utility model, the circulating track, the circulating driving assembly, the hopper and the induction assembly cooperate with each other, the inductor in the induction assembly can sense whether there is a rubber plate empty plate in the hopper, and timely transmit the signal that the hopper is empty to the circulating driving assembly, the circulating driving assembly drives the circulating track to rotate, so that the plurality of hoppers rotate synchronously, and the next hopper filled with rubber plate empty plate is lifted to the material taking position, so that the automatic feeding of the table tennis bat rubber plate empty plate is realized, the speed of pasting the rubber plate empty plate and the rubber of the subsequent table tennis bat rubber plate empty plate is improved, and the processing efficiency of the table tennis bat is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the overall structure axial side view of an embodiment of the utility model;
[0022] Figure 2 It is the overall structure axial side view of an embodiment of the utility model; Figure 1 It is the enlarged structure schematic view of A in the utility model;
[0023] Figure 3 It is the overall structure axial side view of another view of an embodiment of the utility model;
[0024] Figure 4 It is the partial structure schematic view of an embodiment of the utility model;
[0025] Figure 5 It is the overall structure axial side view of the guide piece of an embodiment of the utility model;
[0026] In the drawing: 1, hopper mounting frame; 2, circulating track; 21, circulating chain; 3, circulating driving assembly; 31, rotary drive machine; 32, driving gear; 33, driven gear; 4, transmission shaft; 5, hopper; 51, connecting plate; 52, supporting plate; 53, limiting baffle; 6, connecting piece; 7, connecting hole; 8, guide piece; 81, chain guide groove; 9, induction assembly; 91, inductor mounting frame; 92, inductor mounting hole. DETAILED DESCRIPTION
[0027] The advantages and features of the present application can be more easily understood by those skilled in the art from the preferred embodiments of the present application in conjunction with the accompanying drawings, so as to make the protection scope of the present application more clearly defined.
[0028] Referring to the accompanying drawings Figures 1 to 5 The automatic lifting hopper mechanism in the embodiment comprises:
[0029] A hopper mounting frame 1 is provided with a circular circulating track 2 along the height direction thereof;
[0030] A hopper 5 is used for supporting and placing a plurality of empty rubber plate, and a plurality of the hoppers are detachably arranged on the outer periphery of the circulating track 2; a plurality of empty rubber plates are stacked and placed on the hopper from bottom to top in sequence, so that the empty rubber plates can be batch fed.
[0031] In some embodiments, the empty rubber plate taking position is arranged at the topmost part of the circulating track 2, which facilitates taking the empty rubber plates in the hopper and does not interfere in the vertical direction when taking the empty rubber plates. The arrangement of the circulating track 2 enables the track to drive the plurality of hoppers to move synchronously during rotation. When the empty rubber plates in the hopper at the topmost part of the circulating track 2 are completely taken, the circulating track 2 is rotated, so that the hopper at the second height filled with empty rubber plates moves upward to the topmost part of the circulating track 2 at this moment, and the empty rubber plates in the hopper can be continuously taken, thereby realizing uninterrupted circulation of the empty rubber plates and effectively improving the feeding speed of the empty rubber plates. At the same time, the hopper at the bottommost part of the circulating track 2 after the above rotation can also be replenished with empty rubber plates.
[0032] In addition, the hopper may be damaged after long-term use, and the detachable arrangement of the hopper and the circulating track 2 also facilitates replacement of the hopper at any time.
[0033] When the hoppers are arranged in sequence, a gap is left between the adjacent two hoppers to avoid interference with the subsequent sensor sensing whether there are empty rubber plates in the current hopper.
[0034] A circulating driving assembly 3 comprises a rotating driving machine 31, a driving gear 32 and a driven gear 33. The circulating track 2 is wound around the outer periphery of the driving gear 32 and the driven gear 33 and is in mesh with them. The rotating driving machine 31 can drive the circulating track 2 to rotate, so that the plurality of hoppers ascend or descend relative to the hopper mounting frame 1. When the rotating driving machine 31 drives the driving gear 32 to rotate, it can drive the circulating track 2 in mesh with it to rotate, thereby providing power for the ascent or descent of the hopper thereon.
[0035] The induction assembly 9 is installed on the hopper mounting frame 1, and the induction assembly 9 comprises an inductor corresponding to the position of the hopper at the empty plate taking position of the rubber plate, so as to induct whether there is an empty plate in the hopper at the taking position. Specifically, the inductor corresponds to the position of the bottommost empty plate at the empty plate taking position of the rubber plate, and can induct whether there is an empty plate in the height range of the position, so as to determine whether there is an empty plate in the hopper and whether the next hopper needs to be replaced. That is, through the induction of the inductor, the cooperation of the circulating track 2 and the circulating driving assembly 3, it can be inducted whether there is an empty plate in the hopper, and the automatic feeding of the empty plate of the ping-pong paddle is realized, and the feeding efficiency of the empty plate is improved.
[0036] Specifically, the inductor is electrically connected with the rotating driving motor 31, and when the inductor senses that there is no empty plate at the height position, a signal will be transmitted to the rotating driving motor, and at this time, the rotating driving motor starts to work to drive the driving gear 32 to rotate, and the circulating track 2 can drive the hopper full of empty plates to move upward by one carrier position, and when the inductor senses that there is an empty plate in the hopper, the next station will automatically grab the empty plate in the hopper. At the same time, the original hopper will descend by one carrier position under the rotation of the rotating track.
[0037] It should be noted that the type of inductor is not limited, which can be a sensor, as long as it can induct whether there is an empty plate at the bottom of the hopper.
[0038] The circulating track 2 is a circulating chain 21, and each hopper is connected with a single chain plate on the circulating chain 21 through the connecting piece 6. A plurality of hoppers can be assembled on the circulating chain 21 in sequence through the connecting piece 6. Specifically, the circulating chain 21 is a pin shaft chain. The plane formed by the single pin shaft chain is parallel to the plane in which the width direction of the hopper mounting frame 1 is located, so as to facilitate the installation between the driving gear 32 engaged with the circulating chain 21 and the rotating driving motor 31.
[0039] The connecting piece 6 is L-shaped, one side of which is fixedly connected with the chain plate, and the other side is provided with at least one connecting hole 7, and the locking screw passes through the connecting hole 7 and is connected with the hopper. The hoppers and the circulating chain 21 are connected through the screw locking, which is convenient for disassembly and replacement of the hoppers, and the operation is more convenient.
[0040] The induction assembly 9 is provided with two groups, and is symmetrically arranged along the center line of the length direction of the hopper mounting frame 1, the induction assembly 9 further comprises an inductor mounting frame 91, the inductor mounting frame 91 is arranged on the outer side of the hopper mounting frame 1, and the straight line in the length direction of the inductor mounting frame 91 is parallel to the straight line in the width direction of the hopper mounting frame 1, and a plurality of inductor mounting holes 92 for mounting inductors are arranged on one side of the inductor mounting frame 91 close to the feeding end. The inductor can be a pair of inductors, when there is no rubber plate in the hopper, one side of the pair of inductors can receive the signal of the other side of the pair of inductors, the signal is transmitted to the circulating driving assembly 3, and the circulating driving assembly 3 starts to work to drive the circulating track 2 to rotate, so that the hopper below automatically rises by one carrier station and automatically feeds; after the hopper below filled with rubber plates moves up by one station, the rubber plate at the bottom of the hopper blocks the signal between the two pairs of inductors, and the pair of inductors transmits the signal blocked by the material to the material taking process, reminding that the material taking can continue.
[0041] The hopper comprises a connecting plate 51, a supporting plate 52 vertically arranged at the bottom thereof, and a limiting baffle 53, the connecting plate 51 is connected with the circulating track 2, the two limiting baffles 53 are arranged at the two ends of the length direction of the supporting plate 52 respectively, and the supporting plate 52 extends out of the limiting baffle 53 in the width direction.
[0042] The connecting plate 51, the supporting plate 52 and the limiting baffle 53 are integrally formed, the supporting plate 52 is used for supporting a plurality of rubber plates, and the limiting baffle 53 can avoid the rubber plates in the hopper from falling during the rising process, so as to ensure the transportation efficiency of the rubber plates.
[0043] The installation position of the inductor mounting hole 92 is matched with the position of the supporting plate 52, and the limiting baffle 53 is shorter than the width of the supporting plate 52, so that the induction of the inductor by the limiting baffle 53 can be avoided, and signal receiving errors can be avoided.
[0044] The circulating track 2 is provided with two, the hopper mounting frame 1 is arranged in the shape of “|” and the two circulating tracks 2 are arranged on the inner side of the hopper mounting frame 1 and symmetrically arranged along the center line of the length direction of the hopper mounting frame 1. By arranging two circulating tracks 2, the hopper is more stable during conveying, and the phenomenon of inclination of one side in the length direction of the hopper is avoided, so that the rubber plates are not dropped from the hopper.
[0045] The driving gear 32 and the driven gear 33 on the two circulating tracks 2 are connected by the transmission shaft 4, the rotary driving machine 31 is arranged on the hopper mounting frame 1 and is connected with the transmission shaft 4 penetrating the driving gear 32. The two circulating tracks 2 are driven by the transmission shaft 4, so that the synchronous rotation of the two circulating tracks 2 can be realized by one rotary driving machine 31.
[0046] In some embodiments, the rotary driving machine 31 can be a speed reducer or a driving motor, and is not limited to the above two kinds, as long as it is a known mechanical structure capable of driving the transmission shaft 4.
[0047] The guiding member 8 is arranged on the hopper mounting frame 1 corresponding to the position of the circulating track 2, and two chain guiding grooves 81 parallel to each other are arranged on the two sides of the guiding member 8 in the length direction and in the height direction, respectively.
[0048] The chain plates on both sides of each circulating chain 21 are arranged in a corresponding chain guiding groove 81, and the chain guiding groove 81 provides a guide for the circulating rotation of the circulating chain 21, so as to ensure the stability of the plurality of hoppers in the circulating rotation process.
[0049] The above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application shall be covered within the protection scope of the present application.
Claims
1. An automatic lift hopper mechanism characterized by: The application relates to a device for supporting and feeding empty rubber plates, which comprises a hopper mounting frame, a plurality of hoppers for supporting and placing the empty rubber plates, a circulating driving assembly, and an inductive assembly. The circulating track is a circulating chain, and each hopper is connected with a single chain plate on the circulating chain through a connecting piece. The connecting piece is L-shaped, one side of the connecting piece is fixedly connected with the chain plate, and the other side is provided with at least one connecting hole. The inductive assembly is provided with two groups and is symmetrically arranged along the center line of the length direction of the hopper mounting frame. The hopper comprises a connecting plate, a supporting plate vertically arranged at the bottom of the hopper, and limiting baffle plates.
2. An automatic lift hopper mechanism according to claim 1, wherein: The circulating track is provided with two circulating tracks, and the hopper mounting frame is in the shape of a Chinese character " " and is provided with two circulating tracks on the inner side of the hopper mounting frame and symmetrically arranged along the center line of the length direction of the hopper mounting frame.
3. An automatic lift hopper mechanism according to claim 2, wherein: The driving motor is arranged on the hopper mounting frame and is connected with the transmission shaft penetrating through the driving gear.
4. An automatic lift hopper mechanism as claimed in claim 1, wherein: The hopper mounting frame is provided with a guide piece corresponding to the position of the circulating track, and two chain guide grooves parallel to each other are arranged on the two sides of the length direction of the guide piece along the height direction.
5. An automatic lift hopper mechanism according to claim 4, wherein: 6. An automatic lift hopper mechanism as claimed in claim 2, wherein: 7. An automatic lift hopper mechanism as claimed in claim 1, wherein: 8. An automatic lift hopper mechanism as claimed in claim 1, wherein: