Automatic discharging device for waste cigarette cartons
By designing an automated waste cigarette cartons unloading device with automated drive components, the problems of high labor intensity and low efficiency of manual unloading were solved, achieving a fast and accurate unloading process and meeting the high efficiency, safety and hygiene requirements of modern tobacco production.
Patent Information
- Application Number
- CN202520239049.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-14
AI Technical Summary
In existing technologies, the unloading of waste cigarette cartons mainly relies on manual operation, which has problems such as high labor intensity, low efficiency, and potential hygiene and quality risks, making it difficult to meet the needs of modern tobacco production enterprises for efficient, safe, hygienic and precise production.
An automatic unloading device for waste cigarette cartons was designed, which includes automated drive components such as motors, lead screws, and cylinders. The motor drives the round rod and lead screw to move the support base to receive the cartons, and the cylinder clamps the cartons to fix them, thus realizing automated tilting and fixing. The unloading process is completed by the rotation of the motor.
It enables rapid and accurate unloading of waste cigarette cartons, reduces labor intensity, improves work efficiency, avoids production process bottlenecks, and enhances production progress and the company's overall competitiveness.
Smart Images

Figure CN223722188U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of tobacco technology, specifically to a kind of waste cigarette paper box automatic pouring device. BACKGROUND
[0002] In the tobacco production process, due to the requirement of production process, quality detection and other links, a large amount of waste cigarettes will inevitably be produced. In order to facilitate subsequent centralized processing, these waste cigarettes are usually collected into cartons. When further processing the waste cigarettes, the waste cigarettes need to be poured from the carton to the conveyor belt of the waste cigarette processing machine.
[0003] However, the current waste cigarette pouring method has a series of problems. At present, it mainly relies on manual operation. After weighing the waste cigarette carton, the worker needs to carry the heavy carton to one side of the waste cigarette processing machine, then lift the carton and pour the waste cigarettes onto the conveyor belt. This traditional manual pouring method has many disadvantages:
[0004] High labor intensity: waste cigarette cartons are usually heavy, and workers need to frequently carry and lift the carton for pouring, which is very tiring for workers. Long-term repetition of such high-intensity labor can easily cause workers to feel tired, not only affecting work efficiency, but also increasing the risk of workers' physical injury, such as waist sprain and muscle strain, which poses a potential threat to workers' health, and also increases the labor safety management cost of enterprises.
[0005] Low work efficiency: manual carrying and pouring of waste cigarette cartons is relatively slow, and is easily affected by individual differences and fatigue of workers, resulting in unstable efficiency of the pouring process. In the context of modern tobacco production enterprises pursuing high efficiency and continuous production, this inefficient pouring method cannot meet the needs of large-scale production, which may cause production process to be blocked and affect overall production progress.
[0006] Health and quality risks: during manual pouring, due to the non-standard and arbitrary operation, waste cigarettes may be spilled on the ground, not only causing unhygienic working environment, but also possibly contaminating the waste cigarettes. In addition, if the spilled waste cigarettes are not cleaned and collected in time, they may mix into normal production links, affecting product quality and causing economic losses to enterprises.
[0007] In summary, the existing manual pouring method has been difficult to meet the requirements of modern tobacco production enterprises for efficient, safe, hygienic and precise production. Therefore, it is urgent to develop a waste cigarette carton automatic pouring device that can realize automatic pouring, reduce labor intensity, improve work efficiency, ensure pouring quality and hygiene, in order to optimize the tobacco production process and improve the comprehensive competitiveness of enterprises. UTILITY MODEL CONTENT
[0008] The utility model discloses in order to solve above-mentioned problem, design a kind of waste cigarette paper box automatic material pouring device.
[0009] In order to realize the above technical purpose, reach the above technical effect, the utility model is through following technical scheme implementation:
[0010] A kind of waste cigarette paper box automatic material pouring device, including support plate, bottom plate is equipped on the bottom end wall of the support plate, base is equipped on the top end wall front side of the bottom plate, top seat is equipped on the top end wall of the support plate, motor one is equipped on the right side of the outer wall of the top seat, the left and right two side inner walls of the top seat are rotationally connected with round bar by bearing one, and the right side end of round bar is fixedly connected with the output end of motor one by coupling, the outer wall of the round bar is connected with cylinder by interference fit, fixed seat is equipped on the outer wall front side wall of the cylinder, side plate is equipped on the front side wall of the fixed seat, connecting seat is equipped on the bottom end wall of the side plate, and connecting seat sits on base, the top end wall middle part of the connecting seat is equipped with material receiving mechanism.
[0011] Further, the material receiving mechanism includes a housing, a motor two is provided on the inner bottom wall front side of the housing, the output end of the motor two is locked with a lead screw by a coupling, and the rear side end of the lead screw is rotationally connected with the rear side inner wall of the housing by a bearing two, a pair of support seats are threadedly connected to the outer wall of the lead screw, the top ends of the support seats extend out of the housing, and a rectangular plate is provided between the top ends.
[0012] Further, a long hole is formed in the upper end face of the housing, and the outer wall of the support seat is placed in the long hole.
[0013] Further, the fixing mechanism includes a long strip plate, a gas cylinder is provided on the inner side wall top between the long strip plates, and a clamping plate is provided on the drive bottom end wall of the gas cylinder.
[0014] Further, the outer ring of the bearing one is fixedly connected with the inner wall of the top seat by a bearing seat, and the inner ring of the bearing one is connected with the outer wall of the round bar by interference fit.
[0015] Further, the left and right two side outer walls of the connecting seat are provided with a fixing mechanism.
[0016] The utility model has the advantages of:
[0017] The utility model discloses an automatic waste cigarette paper box emptying device which comprises a supporting plate, a bottom plate, a base, a top seat, a first motor, a round rod, a cylinder, a fixing seat, a side plate, a connecting seat, a shell, a second motor, a lead screw, a supporting seat, a rectangular plate, a long strip plate, a cylinder and a clamping plate. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be to the embodiment description needed to use the drawing briefly introduced, obviously, the following description in the drawing is only some embodiments of the utility model, for the person skilled in the art comes, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.
[0019] Figure 1 It is the structural schematic diagram of the utility model;
[0020] Figure 2 It is the structural schematic diagram of the utility model's supporting plate;
[0021] Figure 3 It is the structural schematic diagram of the utility model's top seat;
[0022] Figure 4 It is the structural schematic diagram of the utility model's shell interior.
[0023] Mark explanation of drawing:
[0024] 1, supporting plate, 2, bottom plate, 3, base, 4, top seat, 5, motor one, 6, round rod, 7, cylinder, 8, fixing seat, 9, side plate, 10, connecting seat, 11, shell, 12, motor two, 13, lead screw, 14, supporting seat, 15, rectangular plate, 16, long strip plate, 17, cylinder, 18, clamping plate. DETAILED DESCRIPTION
[0025] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, obviously, the described embodiments are only some embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are within the scope of the utility model protection.
[0026] Reference Figures 1-4As shown, an automatic waste cigarette paper box unloading device, including support plate 1, the bottom end wall of support plate 1 is provided with bottom plate 2, the top end wall of bottom plate 2 is provided with base 3 on the front side, the top end wall of support plate 1 is provided with top seat 4, the outer wall of top seat 4 is provided with motor one 5 on the right side, the left and right sides of the inner wall of top seat 4 are rotatably connected with round bar 6 through bearing one, and the right side end of round bar 6 is fixedly connected with the output end of motor one 5 through the coupling, the outer wall of round bar 6 is connected with cylinder 7 through interference fit, the outer wall of cylinder 7 is provided with fixed seat 8 on the front side wall, the front side wall of fixed seat 8 is provided with side plate 9, the bottom end wall of side plate 9 is provided with connecting seat 10, and connecting seat 10 is located on base 3, the top end wall of connecting seat 10 is provided with a receiving mechanism, and the left and right sides of the outer wall of connecting seat 10 are provided with a fixing mechanism.
[0027] In the application, the receiving mechanism includes a housing 11, the inner bottom wall of the housing 11 is provided with a motor 12, the output end of the motor 12 is locked with a lead screw 13 through a coupling, and the rear side end of the lead screw 13 is rotatably connected with the rear side inner wall of the housing 11 through a bearing 2, a pair of support seats 14 are threadedly connected to the outer wall of the lead screw 13, the top ends of the support seats 14 extend out of the housing 11, and a rectangular plate 15 is provided between the top ends, the lead screw 13 is rotated by starting the motor 12, the support seats 14 drive the rectangular plate 15 to move to the front side by the lead screw 13, and the waste cigarette paper box weighed by the automatic weighing machine is received.
[0028] In the application, a long hole is formed in the upper end face of the housing 11, and the outer wall of the support seat 14 is placed in the long hole, which is used for the movement of the support seat 14.
[0029] In the application, the fixing mechanism includes a long strip plate 16, a gas cylinder 17 is arranged between the inner side walls of the long strip plates 16, a clamping plate 18 is arranged on the driving bottom end wall of the gas cylinder 17, the clamping plate 18 is driven to move downward by the gas cylinder 17, and the left and right clamping plates 18 are pressed downward on the left and right top end walls of the waste cigarette paper box, so as to fix the waste cigarette paper box.
[0030] In the application, the outer ring of the bearing one is fixedly connected with the inner wall of the top seat 4 through a bearing seat, the inner ring of the bearing one is connected with the outer wall of the round bar 6 through interference fit, the round bar 6 is fixed by the bearing one, and the round bar 6 is conveniently rotated through the bearing one.
[0031] All electrical components and parts in the case are general standard parts or parts known to those skilled in the art, the structure and principle of which can be known by technical personnel through technical manuals or through conventional experimental methods, and the model adapted to the scheme can normally operate, all electrical components and the power supply adapted thereto are connected through wires, and a suitable controller is selected according to the actual situation to meet the control requirements, and the specific connection and control sequence should be referred to the working principle below, the working sequence of each electrical component is completed, and the detailed connection means is a known technology in the art, which is not described in the electrical control.
[0032] One specific application of the embodiment is:
[0033] In use, the device is installed at the feeding end of the conveying belt of the waste cigarette processing machine, and the position of the top seat 4 is higher than the conveying belt.
[0034] After the second motor 12 is started, the lead screw 13 is rotated, the support seat 14 is driven to move the rectangular plate 15 to the front side to receive the waste cigarette carton weighed by the automatic weighing machine, the waste cigarette carton weighed by the automatic weighing machine is lowered onto the rectangular plate 15, the second motor 12 is reversed to drive the rectangular plate 15 to move the waste cigarette carton to the rear side, the automatic weighing machine is moved away from above the connecting seat 10, the clamping plate 18 is driven downward by the cylinder 17, the clamping plate 18 on the left and right sides is pressed downward on the left and right top walls of the waste cigarette carton to fix the waste cigarette carton, the first motor 5 is started to drive the circular rod 6 to rotate upward with the cylinder 7, the fixed seat 8, the side plate 9, the connecting seat 10, the shell 11, the rectangular plate 15, the long strip plate 16, the clamping plate 18 and the waste cigarette carton, and the like, to dump the materials in the waste cigarette carton to the conveying belt on the rear side, after the dumping is completed, the first motor 5 is reversed to drive the side plate 9, the connecting seat 10 and the waste cigarette carton to rotate downward to reset, and the clamping plate 18 is driven by the cylinder 17 to release the fixation of the waste cigarette carton.
[0035] The automatic weighing machine is moved to above the connecting seat 10, the second motor 12 is started to drive the rectangular plate 15 to move the waste cigarette carton to the front side, the waste cigarette carton is lifted upward by the automatic weighing machine and moved to the weighing mechanism to weigh the empty waste cigarette carton, and the automatic dumping operation of the waste cigarette carton is completed.
[0036] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Within the scope of the present application, changes, modifications, additions or substitutions made by those skilled in the art should be within the scope of the present application.
Claims
1. An automatic unloading device for waste cigarette cartons, characterized in that: Including the support plate (1). The support plate (1) has a base plate (2) on its bottom wall. The base plate (2) has a base (3) on its top wall. The support plate (1) has a top seat (4) on its top wall. The top seat (4) has a motor (5) on its right side. The top seat (4) has a round rod (6) rotatably connected to the inner walls of the left and right sides through a bearing. The right end of the round rod (6) is fixedly connected to the output end of the motor (5) through a coupling. The round rod (6) has a cylinder (7) connected to the outer wall of the round rod (6) with an interference fit. The cylinder (7) has a fixed seat (8) on its front side wall. The fixed seat (8) has a side plate (9) on its front side wall. The side plate (9) has a connecting seat (10) on its bottom wall. The connecting seat (10) sits on the base (3). The connecting seat (10) has a receiving mechanism in the middle of its top wall.
2. The automatic waste cigarette cardboard box unloading device according to claim 1, characterized in that: The receiving mechanism includes a housing (11). A motor (12) is provided on the front side of the inner bottom wall of the housing (11). The output end of the motor (12) is locked with a lead screw (13) through a coupling. The rear end of the lead screw (13) is rotatably connected to the rear inner wall of the housing (11) through a bearing. A pair of support seats (14) are threaded on the outer wall of the lead screw (13). The top end of the support seat (14) extends out of the housing (11), and a rectangular plate (15) is provided between the top ends.
3. The automatic waste cigarette cardboard box unloading device according to claim 2, characterized in that: The upper end face of the housing (11) is provided with an elongated hole, and the outer wall of the support base (14) is placed inside the elongated hole.
4. The automatic waste cigarette cartons unloading device according to claim 1, characterized in that: The connecting seat (10) has a fixing mechanism on the outer walls of its left and right sides.
5. The automatic unloading device for waste cigarette cartons according to claim 4, characterized in that: The fixing mechanism includes a long strip plate (16), and a cylinder (17) is provided on the top of the inner sidewall between the long strip plates (16). A clamping plate (18) is provided on the bottom drive wall of the cylinder (17).
6. The automatic waste cigarette cardboard box unloading device according to claim 1, characterized in that: The outer ring of the bearing is fixedly connected to the inner wall of the top seat (4) through the bearing seat, and the inner ring of the bearing is interference-fitted to the outer wall of the round rod (6).