Online batching device for corrugated board production and capable of preventing batching dislocation

Abstract

The utility model relates to the technical field of corrugated board production, in particular to an on-line batching device for corrugated board production, which is capable of preventing dislocation in batching and comprises a casing, a transverse conveying belt, a longitudinal conveying belt and an inclined batching mechanism, wherein the transverse conveying belt and the longitudinal conveying belt are arranged on the casing and used for conveying materials, and the inclined batching mechanism is used for automatically batching the materials in the conveying process. The inclined batching mechanism comprises an inclined conveying belt, a pair of hydraulic air cylinders symmetrically arranged on the machine shell and connected with the inclined conveying belt, and a batching dislocation preventing mechanism arranged on the machine shell and used for stacking materials on the inclined conveying belt. According to the technical scheme, through the transverse conveying belt, the inclined batching mechanism and the batching dislocation prevention mechanism, materials are evenly stacked on the transverse conveying belt, then the situation that due to the fact that the materials deviate when stacked in batches, manual intervention is needed in the subsequent treatment process is prevented, the production efficiency is improved, and manual intervention treatment is not needed.

Description

TECHNICAL FIELD

[0001] The utility model relates to corrugated board production technical field, concretely relates to a prevent batch misplacement's online batch device for corrugated board production. BACKGROUND

[0002] Corrugated board as an important packaging material, because of its light, solid, easy processing and low cost etc. characteristics, occupies the dominant position in the packaging industry. In the production process of corrugated board, need to go through multiple processes, including the preparation of raw paper, rise, adhesion, cutting and stacking etc. In these processes, it is important to ensure the quality and production efficiency of corrugated board.

[0003] In the production line of corrugated board, in order to optimize the production process and improve production efficiency, online batch device is usually used. The main function of this device is to segment the continuous production of corrugated board according to the predetermined length or quantity, so as to facilitate the subsequent cutting, stacking and packaging. However, the traditional online batch device often has the problem of batch misplacement in actual application. Batch misplacement not only affects the dimensional accuracy of corrugated board, but also may lead to confusion in subsequent processes, reducing the overall production efficiency.

[0004] Chinese patent publication No. CN209081016U is a kind to be batched to corrugated board device, it is set on support through power component, power component can drive flap rotation, the free end of flap is provided with a plurality of elastic pressure strips, a plurality of elastic pressure strips are sequentially arranged along the direction perpendicular to the conveying direction of corrugated board, when flap is turned down and approaches corrugated board, a plurality of elastic pressure strips limit corrugated board. The corrugated board batch device of the utility model can avoid bumping the edge of corrugated board, avoid producing pressure mark on the surface of corrugated board, avoid damaging corrugated board at batch device and scrapping.

[0005] However, the above structure may have misplacement when the material is batched in actual use. Misplacement will lead to manual intervention in subsequent production work, increasing the labor time of workers. UTILITY MODEL CONTENT

[0006] In view of the above problems, a corrugated board production online batch device is provided to prevent batch misplacement. Through the cooperative operation of the horizontal conveying belt, the inclined batch mechanism and the batch misplacement prevention mechanism, the misplacement of the material on the conveying belt during batch processing is solved.

[0007] In order to solve the prior art problems, the utility model provides an online batch device for corrugated paperboard production preventing batch misplacement, which comprises a casing, horizontal and vertical conveying belts arranged on the casing for conveying materials, and an inclined batch mechanism for automatically batching the materials in the conveying process, wherein the inclined batch mechanism comprises an inclined conveying belt, a pair of hydraulic cylinders symmetrically arranged on the casing and connected with the inclined conveying belt, and an anti-batch misplacement mechanism arranged on the casing for stacking the materials on the inclined conveying belt.

[0008] Preferably, the inclined batch mechanism further comprises a pressing roller, a limiting block and a bearing rod; the pressing roller is arranged on the inclined conveying belt and located above the inclined conveying belt; the limiting block has a pair of arc-shaped limiting blocks symmetrically arranged on the casing; a limiting groove is formed in the limiting block; and the bearing rod is rotatably arranged on the inclined conveying belt and slides in the limiting groove.

[0009] Preferably, the anti-batch misplacement mechanism comprises a mounting frame, a sliding plate, a telescopic cylinder, an extending rod and a limiting plate; the mounting frame is installed on the casing and located close to one side of the inclined conveying belt; the sliding plate is vertically arranged on the mounting frame; the telescopic cylinder is installed on the mounting frame and located above the horizontal conveying belt; the extending rod is arranged on the output end of the telescopic cylinder; and the limiting plate is arranged on the sliding plate and used for contacting and limiting the movement of the materials.

[0010] Preferably, the anti-batch misplacement mechanism further comprises a jacking cylinder and a jacking block; the jacking cylinder is arranged on the sliding plate; and the jacking block is arranged on the output end of the jacking cylinder.

[0011] Preferably, the online batch device for corrugated paperboard production further comprises an anti-deviation mechanism arranged on the casing for limiting the materials on the vertical conveying belt; the anti-deviation mechanism comprises a setting plate, a rotating disc, a pushing plate and a hinged rod; the setting plate is fixedly installed on the vertical conveying belt; the rotating disc is rotatably arranged on the setting plate; a pair of staggered movement grooves are formed in the setting plate; a pair of pushing plates relatively close to and away from each other are slidably arranged in the movement grooves; and the hinged rod has a pair of rotating discs rotatably arranged on the rotating disc, and the other end of the hinged rod is rotatably arranged on the pushing plate.

[0012] Preferably, the anti-deviation mechanism further comprises a rotating rod and a rotating roller; the rotating rod has a plurality of rotating rods equidistantly arranged on the pushing plate; and the rotating roller has a plurality of rotating rollers fixedly arranged on the rotating rod.

[0013] The utility model has the advantages of the prior art:

[0014] 1. The utility model discloses a horizontal conveying belt, inclined batch mechanism and prevent batch misplacement mechanism are set up, make material even the code is placed on horizontal conveying belt, and then prevent the material from producing deviation and leading to the need manual intervention and intervention in subsequent processing when batch code processing, improve production efficiency, and do not need manual intervention processing.

[0015] 2. The utility model discloses through setting up inclined batch mechanism, can reduce the contact friction between bearing rod and limit groove, make inclined conveying belt can be stable and smooth inclination, improved the service life of inclined conveying belt.

[0016] 3. The utility model discloses through setting up prevent batch misplacement mechanism, can the clamping limit of material left and right sides on horizontal conveying belt, guarantee the stability of material when batch processing, avoid the misplacement phenomenon of material on horizontal conveying belt.

[0017] 4. The utility model discloses through setting up prevent deviation mechanism, reduced the friction between rotating roller and material, prevent when rotating roller contacts the limit of material, lead to material and be difficult to deliver on the rotating roller. ACCURACY OF DRAWINGS

[0018] Figure 1 It is the first perspective three-dimensional structure diagram of online batch device for corrugated board production of preventing batch misplacement.

[0019] Figure 2 It is the second perspective three-dimensional structure diagram of online batch device for corrugated board production of preventing batch misplacement.

[0020] Figure 3 It is the three-dimensional structure diagram of prevent batch misplacement mechanism of online batch device for corrugated board production of preventing batch misplacement.

[0021] Figure 4 It is the three-dimensional structure diagram of inclined batch mechanism of online batch device for corrugated board production of preventing batch misplacement.

[0022] Figure 5 It is the three-dimensional structure diagram of prevent deviation mechanism of online batch device for corrugated board production of preventing batch misplacement.

[0023] Figure 6 It is Figure 5 the enlarged structure diagram in A place in

[0024] The figure marks are: 1, the casing; 11, displacement sensor; 12, controller; 13, actuator; 2, cross conveyor; 3, longitudinal conveyor; 4, inclined batching mechanism; 41, inclined conveyor; 42, hydraulic cylinder; 43, abutting roller; 44, limiting block; 45, bearing rod; 5, anti-batching misalignment mechanism; 51, setting frame; 52, sliding plate; 53, telescopic cylinder; 54, extension rod; 55, limiting plate; 56, jacking cylinder; 57, ejecting block; 6, anti-deviation mechanism; 61, setting plate; 62, rotating disc; 63, pushing plate; 64, hinged rod; 65, rotating rod; 66, rotating roller. DETAILED DESCRIPTION

[0025] In order to further understand the features, technical means and specific purposes and functions achieved by the present application, the present application will be described in further detail below in conjunction with the drawings and specific embodiments.

[0026] Referring to Figures 1-3 As shown in the figure, an online batching device for preventing batching misalignment in corrugated board production includes a casing 1, a cross conveyor 2 and a longitudinal conveyor 3 arranged on the casing 1 for conveying materials, and an inclined batching mechanism 4 arranged on the casing 1 for automatically batching the materials in the conveying process. The inclined batching mechanism 4 includes an inclined conveyor 41 and a pair of hydraulic cylinders 42 symmetrically arranged on the casing 1 and connected with the inclined conveyor 41, and an anti-batching misalignment mechanism 5 arranged on the casing 1 for stacking the materials on the inclined conveyor 41.

[0027] The horizontal conveying belt 2 is used for conveying the batched materials, and the longitudinal conveying belt 3 is used for conveying the batched materials, wherein the longitudinal conveying belt 3 close to one side of the horizontal conveying belt 2 is the inclined conveying belt 41 which is rotationally arranged on the longitudinal conveying belt 3. The housing 1 is provided with a displacement sensor 11 for detecting the height of the material stack on the horizontal conveying belt 2, and the housing 1 is provided with a controller 12 and an actuator 13 for receiving the signal of the displacement sensor 11. When the displacement sensor 11 detects that the materials are batched, the displacement sensor 11 sends a signal to the controller 12, and the controller 12 sends a signal to the actuator 13 to start and stop the telescopic air cylinder 53. The controller 12 starts the anti-batching misalignment mechanism 5 to push the materials and prevent misalignment. When the materials need to be batched, the longitudinal conveying belt 3 first conveys the materials to the inclined conveying belt 41, and then a pair of hydraulic cylinders 42 drives the inclined conveying belt 41 to incline relative to the longitudinal conveying belt 3, so that the discharge port of the inclined conveying belt 41 gradually inclines to the inlet of the horizontal conveying belt 2, and the materials gradually fall onto the horizontal conveying belt 2. Then, the anti-batching misalignment mechanism 5 arranged on the horizontal conveying belt 2 can limit the materials on the horizontal conveying belt 2, so that the materials are uniformly stacked on the horizontal conveying belt 2, thereby preventing the materials from being offset during the batched stacking process and requiring manual intervention and intervention in the subsequent processing process, improving the production efficiency, and without manual intervention.

[0028] Referring to Figure 2 and Figure 3 , the inclined batching mechanism 4 further comprises a pressing roller 43, a limiting block 44 and a bearing rod 45. The pressing roller 43 is arranged on the inclined conveying belt 41 and located above the inclined conveying belt 41. The limiting block 44 has a pair of symmetrically arranged limiting blocks 44 on the housing 1, and the limiting block 44 is arc-shaped. The limiting block 44 is provided with a limiting groove. The bearing rod 45 is rotationally arranged on the inclined conveying belt 41 and slides in the limiting groove.

[0029] During the inclination of the inclined conveying belt 41 along the longitudinal conveying belt 3, the pair of symmetrically arranged bearing rods 45 on the inclined conveying belt 41 can stably incline along the limiting groove of the limiting block 44. The bearing rod 45 is rotationally arranged on the inclined conveying belt 41, so that when the inclined conveying belt 41 is inclined, the bearing rod 45 can contact and rotate with the limiting groove, which can reduce the contact friction between the bearing rod 45 and the limiting groove, so that the inclined conveying belt 41 can be stably and smoothly inclined, and the service life of the inclined conveying belt 41 is improved.

[0030] Referring to Figures 2-4As shown, the anti-batch misplacement mechanism 5 comprises a setting frame 51, a sliding plate 52, a telescopic cylinder 53, an extension rod 54 and a limiting plate 55; the setting frame 51 is installed on the casing 1 and close to one side of the inclined conveying belt 41; the sliding plate 52 is vertically slidably arranged on the setting frame 51; the telescopic cylinder 53 is installed on the setting frame 51 and above the horizontal conveying belt 2; the extension rod 54 is arranged on the output end of the telescopic cylinder 53; the limiting plate 55 is arranged on the sliding plate 52 and used to contact with the horizontal conveying belt 2 and limit the movement of the material.

[0031] When the material falls on the horizontal conveying belt 2 through the inclined conveying belt 41, the telescopic cylinder 53 is started and drives the extension rod 54 to vertically descend, which drives the stable movement of the sliding plate 52 on the setting frame 51, until the limiting plate 55 on the sliding plate 52 is attached to the horizontal conveying belt 2, thereby limiting the left side of the material on the horizontal conveying belt 2 and preventing the material from being misaligned when falling on the horizontal conveying belt 2.

[0032] Referring to Figure 3 As shown, the anti-batch misplacement mechanism 5 further comprises a jacking cylinder 56 and a jacking block 57; the jacking cylinder 56 is arranged on the sliding plate 52; the jacking block 57 is arranged on the output end of the jacking cylinder 56.

[0033] Then the jacking cylinder 56 is started, which drives the jacking block 57 to slide close to the limiting plate 55, until the jacking block 57 contacts with the material on the horizontal conveying belt 2, thereby clamping and limiting the material on the horizontal conveying belt 2, ensuring the stability of the material during batch processing and avoiding the misalignment of the material on the horizontal conveying belt 2.

[0034] Referring to Figure 5 and Figure 6 As shown, the online batch device for corrugated board production further comprises an anti-deviation mechanism 6 arranged on the casing 1 for limiting the material on the longitudinal conveying belt 3; the anti-deviation mechanism 6 comprises a setting plate 61, a rotating disc 62, a pushing plate 63 and a hinged rod 64; the setting plate 61 is fixedly installed on the longitudinal conveying belt 3; the rotating disc 62 is rotatably arranged on the setting plate 61; a pair of staggered movement grooves are formed in the setting plate 61; a pair of pushing plates 63 relatively close to and away from each other are slidably arranged in the movement grooves; the hinged rod 64 is rotatably arranged on the rotating disc 62 and the other end of the hinged rod 64 is rotatably arranged on the pushing plate 63.

[0035] The setting plate 61 is provided with a rotating driver connected with the rotating disc, the rotating driver is used for driving the rotating disc to rotate, when it is needed to limit the material on the inclined conveying belt 41 during conveying, the rotating driver is started and drives the rotating disc to rotate, when the rotating disc rotates, a pair of the pushing plates 63 connected with the rotating disc through the two hinged rods 64 can slide relatively close along the moving groove, so that the pair of the pushing plates 63 can move relatively close synchronously.

[0036] As shown in Figure 5 and Figure 6 The anti-deviation mechanism 6 further comprises rotating rods 65 and rotating rollers 66, the rotating rods 65 are provided on the pushing plates 63 in plurality and equidistantly, and the rotating rollers 66 are fixed on the rotating rods 65 in plurality.

[0037] When the pushing plates 63 move relatively close, the rotating rods 65 and the rotating rollers 66 can move synchronously, until the rotating rollers 66 contact the two sides of the material on the inclined conveying belt 41, so that the material on the inclined conveying belt 41 can be limited on the two sides, and the rotating rollers 66 can rotate along the rotating rods 65, so that the friction between the rotating rollers 66 and the material is reduced, and the material is prevented from being tightly pressed on the rotating rollers 66 and being difficult to convey when the rotating rollers 66 contact the material for limiting.

[0038] Working principle; when the material is processed in batches, the material is firstly sent to the inclined conveying belt 41 by the longitudinal conveying belt 3. Then, a pair of the hydraulic cylinders 42 drive the inclined conveying belt 41 to rotate and incline along the longitudinal conveying belt 3, until the discharge port of the inclined conveying belt 41 gradually aligns with the feeding port of the horizontal conveying belt 2, so that the material can smoothly slide to the horizontal conveying belt 2. During the inclining process, the bearing rod 45 on the inclined conveying belt 41 stably rotates in the limiting groove of the limiting block 44, so that the friction is reduced and the service life is prolonged. When the material falls to the horizontal conveying belt 2, the telescopic cylinder 53 drives the extension rod 54 to descend, drives the sliding plate 52 and the limiting plate 55 to adhere to the horizontal conveying belt 2, limits the left side of the material, and prevents deviation. At the same time, the jacking cylinder 56 drives the ejecting block 57 to slide to contact the material, so that the left and right clamping limiting of the material is realized, and the stability during batch processing is ensured. In addition, the rotating driver on the setting plate 61 can drive the rotating disc to rotate, drive the two pushing plates 63 to slide relatively through the hinged rods 64, until the rotating rollers 66 contact the two sides of the material on the inclined conveying belt 41 for limiting. The rotating rollers 66 can rotate along the rotating rods 65, so that the friction with the material is reduced, and the smooth conveying of the material is ensured.

[0039] The above embodiment only expresses one or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. An on-line batcher for corrugated board production to prevent batch misplacement, comprising a machine housing (1) and a transverse conveyor belt (2) and a longitudinal conveyor belt (3) arranged on the machine housing (1) for conveying material, and an inclined batcher mechanism (4) for automatically batching the material during the conveying process; characterized in that, The inclined batching mechanism (4) comprises an inclined conveying belt (41), a pair of hydraulic cylinders (42) symmetrically arranged on the casing (1) and connected with the inclined conveying belt (41), and a batching misalignment prevention mechanism (5) arranged on the casing (1) and used for stacking the materials on the inclined conveying belt (41).

2. The on-line batcher for corrugated board production that prevents misalignment of batches according to claim 1, characterized in that, The inclined batching mechanism (4) further comprises a pressing roller (43), a limiting block (44) and a bearing rod (45); the pressing roller (43) is arranged on the inclined conveying belt (41) and located above the inclined conveying belt (41); the limiting block (44) is arc-shaped and arranged symmetrically on the casing (1); a limiting groove is arranged on the limiting block (44); and the bearing rod (45) is rotatably arranged on the inclined conveying belt (41) and slidably arranged in the limiting groove.

3. The online batcher for corrugated board production that prevents misalignment of batches according to claim 1, characterized in that, The batching misalignment prevention mechanism (5) comprises a mounting frame (51), a sliding plate (52), a telescopic cylinder (53), an extending rod (54) and a limiting plate (55); the mounting frame (51) is mounted on the casing (1) and close to one side of the inclined conveying belt (41); the sliding plate (52) is vertically arranged on the mounting frame (51); the telescopic cylinder (53) is mounted on the mounting frame (51) and located above the horizontal conveying belt (2); the extending rod (54) is arranged on the output end of the telescopic cylinder (53); and the limiting plate (55) is arranged on the sliding plate (52) and used for contacting the horizontal conveying belt (2) and limiting the movement of the materials.

4. The on-line batcher for corrugated board production that prevents mispositioning of batches according to claim 3, characterized in that, The batching misalignment prevention mechanism (5) further comprises a jacking cylinder (56) and a jacking block (57); the jacking cylinder (56) is arranged on the sliding plate (52); and the jacking block (57) is arranged on the output end of the jacking cylinder (56).

5. The online batcher for corrugated board production that prevents misalignment of batches according to claim 1, characterized in that, The online batching device for corrugated board production further comprises a deviation prevention mechanism (6) arranged on the casing (1) and used for limiting the materials on the longitudinal conveying belt (3); the deviation prevention mechanism (6) comprises a setting plate (61), a rotating disc (62), a pushing plate (63) and a hinged rod (64); the setting plate (61) is fixedly mounted on the longitudinal conveying belt (3); the rotating disc (62) is rotatably arranged on the setting plate (61); a pair of moving grooves are arranged on the setting plate (61) and staggered; a pair of pushing plates (63) are slidably arranged in the moving grooves and relatively close to and away from each other; and the hinged rod (64) is rotatably arranged on the rotating disc (62) and rotatably arranged on the pushing plate (63) at the other end.

6. The on-line batcher for corrugated board production that prevents mispositioning of batches according to claim 5, characterized in that, The deviation prevention mechanism (6) further comprises a rotating rod (65) and a rotating roller (66); the rotating rod (65) has a plurality of rotating rods (65) and is arranged on the pushing plate (63) at equal intervals; and the rotating roller (66) has a plurality of rotating rollers (66) and is fixedly arranged on the rotating rod (65).

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