Coiled material traction and compaction device

By adjusting the design of the components and driving components, the problem of uneven compaction when the roll compaction device is faced with non-uniform materials is solved, achieving stable compaction and effective cleaning of the cleaning components, thereby improving the overall quality of the roll.

CN223722298UActive Publication Date: 2025-12-26ANHUI DECHUN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520214165.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-12-26
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

Existing roll compaction devices suffer from unstable roller pressure when dealing with uneven materials, resulting in uneven compaction.

Method used

The distance between the first and second compaction rollers is adjusted by an adjustment component, and the bevel gear is driven to rotate synchronously by a drive component to ensure stable rotation of the compaction rollers. A cleaning component is also provided to scrape off the adhering material, and a limit component is used to stabilize the movement of the bevel gear.

Benefits of technology

It achieves stable compaction of the roll material, avoiding the problem of uneven compaction, and the cleaning component effectively removes adhering materials, improving the compaction effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coiled material processing, and particularly discloses a coiled material traction and compaction device which comprises a first compaction roller, a second compaction roller and two groups of fixing plates, the first compaction roller and the second compaction roller are arranged between the two groups of fixing plates, the first compaction roller is located at the top of the second compaction roller, and the second compaction roller is located at the top of the second compaction roller. The adjusting assembly, the first compacting roller, the guide block, the second compacting roller, the driving assembly, the first driven bevel gear and the second driven bevel gear are arranged, the first compacting roller is connected between the two sets of fixing plates in a sliding mode, and the two ends of the first compacting roller are fixedly connected with extension rods. The adjusting assembly can adjust the distance between the first compacting roller and the second compacting roller, and the driving assembly can drive the first driven bevel gear and the second driven bevel gear to rotate at the same time, so that the coiled material is compacted, and the problem that the coiled material compacting effect is poor due to unstable pressing and uneven extrusion on the coiled material caused by shaking of the second compacting roller is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a coiled material processing technical field, specifically a coiled material traction compaction device. BACKGROUND

[0002] Traction compaction can ensure the flatness and tightness of the coiled material, which is an important indicator of coiled material quality. Through compaction, wrinkles, voids and bubbles that may be generated in the production process of the coiled material can be eliminated, thereby improving the overall quality of the coiled material. Flat coiled material is easier to operate during subsequent processing and use, and can provide better waterproof, moisture-proof and other properties.

[0003] The existing patent with the patent announcement number CN217293122U discloses a waterproof material traction compaction device, which includes roller two and roller three. The waterproof coiled material to be compacted is passed between roller two and roller three along the top of roller one. When the waterproof coiled material is being pulled, roller one presses upward on the waterproof coiled material, while roller two and roller three press the waterproof coiled material, which can compact the waterproof coiled material. By rotating the hand wheel, the inner threaded sleeve drives the roller frame one to move up and down, which facilitates the up and down adjustment of roller one. By rotating the outer threaded sleeve, the outer threaded sleeve moves downward to compress the spring, and the spring compresses the roller frame three, which facilitates the compression of the waterproof coiled material by roller three.

[0004] When the above device is used to compact the coiled material, the coiled material passes between roller two and roller three. Since the spring is installed at the top of roller three, when unevenly distributed material is encountered on the coiled material, roller three will be subjected to extrusion force from the coiled material, which will cause roller three to move upward and compress the spring, resulting in unstable pressure of roller three on the coiled material and uneven force, which makes the compaction effect of the coiled material poor.

[0005] To solve the above problems, a coiled material traction compaction device is proposed. UTILITY MODEL CONTENTS

[0006] The utility model aims to provide a coiled material traction compaction device to solve the problems raised in the background technology.

[0007] To achieve the above purpose, the utility model provides the following technical scheme:

[0008] A coiled material traction compaction device includes a first compaction roller, a second compaction roller and two sets of fixed plates. The first compaction roller and the second compaction roller are arranged between the two sets of fixed plates. The first compaction roller is located at the top of the second compaction roller. The first compaction roller is slidingly connected between the two sets of fixed plates. The two ends of the first compaction roller are fixedly connected with extension rods. The extension rods are rotatably connected to guide blocks. The fixed plates are provided with an adjusting assembly for adjusting the upward and downward movement of the guide blocks.

[0009] One end of the extension rod is fixedly connected with a second driven bevel gear away from the first compaction roller, the second compaction roller is rotatably connected between the two groups of fixed plates, one end of the second compaction roller extending to the outside is fixedly connected with a first driven bevel gear, one side of the fixed plate is provided with a driving assembly for simultaneously driving the first driven bevel gear and the second driven bevel gear to rotate, and the fixed plate is provided with a cleaning assembly for cleaning the first compaction roller and the second compaction roller.

[0010] In an alternative: the adjusting assembly includes two groups of guide grooves and an electric hydraulic rod, the two groups of guide grooves are respectively arranged on one side of the two groups of fixed plates, the electric hydraulic rod is installed on the top of the fixed plate, the guide block is slidably connected in the guide groove, and the power output end piston rod of the electric hydraulic rod is fixedly connected to the top of the guide block.

[0011] In an alternative: the driving assembly includes a first driving bevel gear and a second driving bevel gear, the first driving bevel gear is meshedly connected with the first driven bevel gear, the second driving bevel gear is meshedly connected with the second driven bevel gear, the first driving bevel gear is fixedly connected with a rotating rod, the top and bottom of the rotating rod are rotatably connected with a support plate, the two groups of support plates are fixedly connected on one side of a group of fixed plates, the rotating rod is connected with the second driving bevel gear through a limiting piece, and the fixed plate is provided with a motor for driving the rotating rod to rotate.

[0012] In an alternative: the cleaning assembly includes a first scraper and a first collection box, the first scraper is fixedly connected between the two groups of fixed plates, the top of the first collection box is slidably connected with the surface of the second compaction roller, the two ends of the first collection box are fixedly connected on the sides of the two groups of fixed plates close to each other, one side of the two groups of guide blocks is fixedly connected with the same group of moving frames, one side of the inner wall of the guide groove is provided with a moving groove for matching the up-down sliding of the moving frame, one side of the moving frame is provided with a second scraper, the surface of the first compaction roller is matched with the second scraper, the bottom of the moving frame is fixedly connected with a second collection box, and the second collection box is slidably connected with a clamping plate.

[0013] In an alternative: the limiting piece includes not less than four limiting blocks, the limiting blocks are fixedly connected on the rotating rod, and the second driving bevel gear is provided with a limiting groove for matching the sliding of the limiting blocks.

[0014] In an alternative: the bottom of the second driving bevel gear is rotatably connected with a positioning plate, and one end of the positioning plate away from the second driving bevel gear is fixedly connected to the bottom of the guide block.

[0015] In an alternative: the bottom of the second driving bevel gear is rotatably connected with a positioning plate, and one end of the positioning plate away from the second driving bevel gear is fixedly connected to the bottom of the guide block.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] The utility model discloses a setting adjusting assembly, first compaction roller, guide block, second compaction roller, drive assembly, first driven bevel gear and second driven bevel gear, adjusting assembly can adjust the distance between first compaction roller and second compaction roller, and drive assembly can drive first driven bevel gear and second driven bevel gear to rotate simultaneously, thereby compacting the coiled material, avoiding the second compaction roller from shaking, leading to unstable pressure on the coiled material, and uneven extrusion causing poor compaction effect of the coiled material.

[0018] The utility model discloses a setting cleaning assembly, and the cleaning assembly can scrape off the material on the coiled material on first compaction roller and second compaction roller.

[0019] The utility model discloses a setting limiting piece, which can limit the up-and-down movement of the second driving bevel gear and facilitate the rotation of the rotating rod to drive the second driving bevel gear to rotate. DRAWINGS

[0020] Figure 1 It is the structure schematic drawing of the utility model.

[0021] Figure 2 It is the structure schematic drawing of the utility model in mobile groove place.

[0022] Figure 3 It is the structure schematic drawing of the utility model in second driving bevel gear place.

[0023] Figure 4 It is the structure schematic drawing of the utility model in mobile frame place.

[0024] In the drawing: 11, fixed plate;12, first compaction roller;13, second compaction roller;14, first driven bevel gear;15, first driving bevel gear;16, guide block;17, second driven bevel gear;18, second driving bevel gear;19, rotating rod;20, limiting block;21, support plate;22, positioning plate;23, electric hydraulic rod;24, motor;25, mobile groove;26, first collecting box;27, first scraper;28, mobile frame;29, second collecting box;30, clamping plate;31, bottom plate;32, guide groove. DETAILED DESCRIPTION

[0025] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can pass through intermediate medium indirectly connect, can be two element inside's intercommunication or two element's mutual action relation, unless another definite limitation.For ordinary skilled person in the art, can understand the concrete meaning of above-mentioned term in the utility model according to specific circumstances.

[0026] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled person in the art without creative labor belong to the protection scope of the utility model.

[0027] Please refer to Figures 1-4 In the embodiment, a coiled material traction and compaction device includes a first compaction roller 12, a second compaction roller 13 and two groups of fixed plates 11. The first compaction roller 12 and the second compaction roller 13 are arranged between the two groups of fixed plates 11. The first compaction roller 12 is located at the top of the second compaction roller 13. The first compaction roller 12 is slidingly connected between the two groups of fixed plates 11. The two ends of the first compaction roller 12 are fixedly connected with extension rods. The extension rods are rotatably connected with guide blocks 16. The fixed plates 11 are provided with adjusting assemblies for adjusting the up-and-down movement of the guide blocks 16.

[0028] One end of each of the extension rods away from the first compaction roller 12 is fixedly connected with a second driven bevel gear 17. The second compaction roller 13 is rotatably connected between the two groups of fixed plates 11. One end of the second compaction roller 13 extending to the outside is fixedly connected with a first driven bevel gear 14. One side of the fixed plate 11 is provided with a driving assembly for simultaneously driving the first driven bevel gear 14 and the second driven bevel gear 17 to rotate. The fixed plate 11 is provided with a cleaning assembly for cleaning the first compaction roller 12 and the second compaction roller 13.

[0029] The first driven bevel gear 14 and the second driven bevel gear 17 are the same in size.

[0030] The adjusting assembly comprises two groups of guide grooves 32 and an electric hydraulic rod 23, the two groups of guide grooves 32 are respectively arranged on one side of the two groups of fixed plates 11, the electric hydraulic rod 23 is installed on the top of the fixed plate 11, the guide block 16 is slidably connected in the guide groove 32, the power output end piston rod of the electric hydraulic rod 23 is fixedly connected on the top of the guide block 16, the guide block 16 and the guide groove 32 are T-shaped in section, the electric hydraulic rod 23 starts to work, drives the guide block 16 to move downwards in the guide groove 32, with the guide block 16 moving downwards, the guide block 16 drives the first compacting roller 12 to move downwards, the distance between the first compacting roller 12 and the second compacting roller 13 can be adjusted according to the thickness of different coiled materials.

[0031] The driving assembly comprises a first driving bevel gear 15 and a second driving bevel gear 18, the first driving bevel gear 15 is in meshing connection with the first driven bevel gear 14, the second driving bevel gear 18 is in meshing connection with the second driven bevel gear 17, the rotating rod 19 is fixedly connected on the first driving bevel gear 15, the top and bottom of the rotating rod 19 are rotatably connected with the supporting plates 21, the two groups of supporting plates 21 are fixedly connected on one side of the group of fixed plates 11, the rotating rod 19 is connected with the second driving bevel gear 18 through the limiting piece, the motor 24 for driving the rotating rod 19 to rotate is installed on the fixed plate 11, the motor 24 starts to work, drives the rotating rod 19 to rotate, with the rotating rod 19 rotating, the first driving bevel gear 15 is driven to rotate, the first driving bevel gear 15 drives the second compacting roller 13 to rotate through the meshing with the first driven bevel gear 14, at the same time, the rotating rod 19 drives the second driving bevel gear 18 to rotate through the limiting block 20, the second driving bevel gear 18 drives the extension rod to rotate through the meshing with the second driven bevel gear 17, the extension rod drives the first compacting roller 12 to rotate, the first compacting roller 12 and the second compacting roller 13 can be driven to rotate at the same time, the size of the first driving bevel gear 15 and the second driving bevel gear 18 is consistent.

[0032] The cleaning assembly comprises a first scraper 27 and a first collecting box 26, the first scraper 27 is fixedly connected between the two groups of fixed plates 11, the top of the first collecting box 26 is in sliding fit with the surface of the second compaction roller 13, the two ends of the first collecting box 26 are fixedly connected on the side of the two groups of fixed plates 11 close to each other, one side of the two groups of guide blocks 16 is fixedly connected with the same group of moving frames 28, one side of the inner wall of the guide groove 32 is provided with a moving groove 25 for matching the up-down sliding of the moving frame 28, one side of the moving frame 28 is provided with a second scraper, the surface of the first compaction roller 12 is matched with the second scraper, the bottom of the moving frame 28 is fixedly connected with a second collecting box 29, the second collecting box 29 is slidably connected with a clamping plate 30, the first scraper 27 scrapes the material adhered to the surface of the second driven bevel gear 17 during the rotation of the second compaction roller 13, and the scraped material falls into the first collecting box 26, the second scraper scrapes the material on the first compaction roller 12, and the scraped material falls into the second collecting box 29, and when cleaning, the clamping plate 30 can be pulled out to clean the material in the second collecting box 29, and the material adhered to the coiled material on the first compaction roller 12 and the second compaction roller 13 can be scraped.

[0033] The limiting piece comprises not less than four groups of limiting blocks 20, the limiting blocks 20 are fixedly connected on the rotating rod 19, the second driving bevel gear 18 is provided with a limiting groove for matching the sliding of the limiting block 20, and the second driving bevel gear 18 slides downward on the limiting block 20, so that the up-down movement of the second driving bevel gear 18 is limited, and meanwhile, the rotating rod 19 can conveniently drive the second driving bevel gear 18 to rotate.

[0034] The bottom of the second driving bevel gear 18 is rotatably connected with a positioning plate 22, one end of the positioning plate 22 away from the second driving bevel gear 18 is fixedly connected at the bottom of the guide block 16, and the guide block 16 drives the second driving bevel gear 18 to slide downward on the limiting block 20 through the positioning plate 22, so that the second driving bevel gear 18 can be driven to move up and down.

[0035] The bottom of the two groups of fixed plates 11 is fixedly connected with a bottom plate 31, and the bottom plate 31 can make the fixed plate 11 more stable.

[0036] The working principle of the utility model is: in use, first, the distance between the first compacting roller 12 and the second compacting roller 13 is adjusted according to the thickness of the rolled material, the electric hydraulic rod 23 starts to work, the guide block 16 is driven to move downward in the guide groove 32, with the downward movement of the guide block 16, the guide block 16 drives the first compacting roller 12 to move downward, at the same time, the guide block 16 drives the second driven bevel gear 17 to move downward, the guide block 16 drives the second driving bevel gear 18 to slide downward on the limiting block 20 through the positioning plate 22, the motor 24 starts to work, drives the rotating rod 19 to rotate, with the rotation of the rotating rod 19, the first driving bevel gear 15 is driven to rotate, the first driving bevel gear 15 drives the second compacting roller 13 to rotate through the meshing with the first driven bevel gear 14, at the same time, the rotating rod 19 drives the second driving bevel gear 18 to rotate through the limiting block 20, the second driving bevel gear 18 drives the extension rod to rotate through the meshing with the second driven bevel gear 17, the extension rod drives the first compacting roller 12 to rotate, the rolled material can be compacted, the second compacting roller 13 is avoided from shaking, the problem that the pressure on the rolled material is unstable, the extrusion is uneven and the compacting effect of the rolled material is poor is solved, when the first compacting roller 12 and the second compacting roller 13 compact the rolled material, the material on the rolled material may stick to the surface of the first compacting roller 12 and the second compacting roller 13, the first scraper 27 scrapes off the material sticking to the surface of the second driven bevel gear 17 in the rotation process of the second compacting roller 13, the scraped material falls into the first collecting box 26, the second scraper scrapes off the material on the first compacting roller 12, the scraped material falls into the second collecting box 29, when the staff cleans, the clamping plate 30 can be pulled out, the material in the second collecting box 29 is cleaned.

[0037] The above is only the preferred embodiment of the utility model, and is not other forms of the utility model, any skilled person in the art can change or modify the above disclosed technology content into equivalent embodiment applied to other fields, but any simple modification, equivalent change and modification of the above embodiment according to the technical essence of the utility model still belongs to the protection scope of the utility model technical scheme.

Claims

1. A coiled material pulling and compacting device comprising a first compacting roller (12), a second compacting roller (13) and two sets of fixed plates (11), characterized in that: The first compaction roller (12) and the second compaction roller (13) are arranged between the two groups of fixed plates (11), the first compaction roller (12) is located on top of the second compaction roller (13), the first compaction roller (12) is slidingly connected between the two groups of fixed plates (11), the two ends of the first compaction roller (12) are fixedly connected with extension rods, the extension rods are rotatably connected with guide blocks (16), and the fixed plates (11) are provided with an adjusting assembly for adjusting the up-down movement of the guide blocks (16); One end of the extension rod away from the first compaction roller (12) is fixedly connected with a second driven bevel gear (17), the second compaction roller (13) is rotatably connected between the two groups of fixed plates (11), one end of the second compaction roller (13) extending to the outside is fixedly connected with a first driven bevel gear (14), one side of the fixed plate (11) is provided with a driving assembly for simultaneously driving the first driven bevel gear (14) and the second driven bevel gear (17) to rotate, and the fixed plate (11) is provided with a cleaning assembly for cleaning the first compaction roller (12) and the second compaction roller (13).

2. A roll material pulling and compacting device according to claim 1, characterized in that: The adjusting assembly comprises two groups of guide grooves (32) and electric hydraulic rods (23), the two groups of guide grooves (32) are respectively formed in one side of the two groups of fixed plates (11), the electric hydraulic rod (23) is installed on the top of the fixed plate (11), the guide block (16) is slidingly connected in the guide groove (32), the power output end piston rod of the electric hydraulic rod (23) is fixedly connected to the top of the guide block (16), and the guide block (16) and the guide groove (32) are T-shaped in cross section.

3. A roll material pulling and compacting device according to claim 1, characterized in that: The driving assembly comprises a first driving bevel gear (15) and a second driving bevel gear (18), the first driving bevel gear (15) is meshedly connected with the first driven bevel gear (14), the second driving bevel gear (18) is meshedly connected with the second driven bevel gear (17), the first driving bevel gear (15) is fixedly connected with a rotating rod (19), the top and bottom of the rotating rod (19) are rotatably connected with support plates (21), the two groups of support plates (21) are fixedly connected on one side of the fixed plate (11), the rotating rod (19) is connected with the second driving bevel gear (18) through a limiting piece, and the fixed plate (11) is provided with a motor (24) for driving the rotating rod (19) to rotate.

4. A roll material pulling and compacting device according to claim 2, characterized in that: The cleaning assembly comprises a first scraper (27) and a first collecting box (26), the first scraper (27) is fixedly connected between the two groups of fixed plates (11), the top of the first collecting box (26) is in sliding fit with the surface of the second compacting roller (13), the two ends of the first collecting box (26) are fixedly connected on the sides, close to each other, of the two groups of fixed plates (11), one side of the two groups of guide blocks (16) is fixedly connected with the same group of moving frames (28), one side of the inner wall of the guide groove (32) is provided with a moving groove (25) for cooperating with the up-down sliding of the moving frame (28), one side of the moving frame (28) is provided with a second scraper, the surface of the first compacting roller (12) is matched with the second scraper, the bottom of the moving frame (28) is fixedly connected with a second collecting box (29), and the second collecting box (29) is slidably connected with a clamping plate (30).

5. A roll material pulling and compacting device according to claim 3, characterized in that: The limiting piece comprises not less than four groups of limiting blocks (20), the limiting blocks (20) are fixedly connected on the rotating rods (19), and the second driving bevel gear (18) is provided with limiting grooves for cooperating with the sliding of the limiting blocks (20).

6. A roll-drawing and compacting device according to claim 3, characterized in that: The bottom of the second driving bevel gear (18) is rotatably connected with a positioning plate (22), and the end, away from the second driving bevel gear (18), of the positioning plate (22) is fixedly connected at the bottom of the guide block (16).

7. A roll material pulling and compacting device according to claim 1, characterized in that: The bottoms of the two groups of fixed plates (11) are fixedly connected with a bottom plate (31).

Citation Information

Patent Citations

  • Waterproof material traction and compaction device

    CN217293122U