Dewaxing device for sunflower seed oil processing

By combining the first and second stirring blades, the problem of uneven cold water temperature was solved, achieving uniform cooling of sunflower seed oil and convenient separation of wax, thus improving the working efficiency of the dewaxing device.

CN223723096UActive Publication Date: 2025-12-26ZHENGZHOU PENGUIN GRAIN & OIL MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423181861.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-26
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing sunflower seed oil dewaxing devices suffer from uneven cold water temperature, resulting in poor cooling effect. Furthermore, the wax crystals are difficult to remove after dewaxing, making operation cumbersome and affecting work efficiency.

Method used

The system employs a first stirring blade to agitate the cold water and balance the temperature, and a second stirring blade to agitate the grease. Combined with a detachable filter screen structure, it achieves uniform cooling and convenient separation of wax.

Benefits of technology

It achieves a balanced temperature between cold water and grease in the cooling tank, resulting in good wax precipitation. It is easy to operate, improves processing efficiency, and avoids filter clogging.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223723096U_ABST
    Figure CN223723096U_ABST
Patent Text Reader

Abstract

The utility model discloses a dewaxing device for sunflower seed oil processing, which comprises a water tank, a cooling tank is arranged in the water tank, the top of the cooling tank is fixedly communicated with a feed hopper, the bottom of the cooling tank is fixedly communicated with a connecting pipe, a filter tank is arranged below the water tank, the side wall of the water tank is fixedly connected with a motor, and the motor is fixedly connected with the water tank. A transmission rod is fixedly connected to the output end of the motor, two first stirring blades are fixedly connected to the outer wall of the transmission rod, and a plurality of second stirring blades are fixedly connected to the outer wall of the transmission rod. According to the device, cold water in the water tank can be stirred by arranging the first stirring blades so that the water temperature can be balanced, sunflower seed oil can be stirred by arranging the second stirring blades so that the sunflower seed oil can be cooled uniformly, and the wax precipitation effect is good; and the intercepted solid wax can be cleaned by arranging the filter screen which can be taken out in a detachable mode, operation is easy, the machining efficiency is improved, and blockage of the filter screen is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to dewaxing device technical field especially relates to a dewaxing device for sunflower seed oil processing. BACKGROUND

[0002] In sunflower seed oil refining process, the oil after dewaxing is directly sent to the temporary storage tank without filtration, and then deodorization is carried out; if the oil contains a small amount of wax, its transparency will be reduced at low temperature, and since it is a suspension in the oil, it will have some impact on color, so sunflower seed oil needs to be dewaxed.

[0003] When sunflower seed oil is dewaxed, the temperature of the sunflower seed oil is reduced according to the different freezing temperatures of wax and sunflower seed oil, which can make the wax crystallize in the sunflower seed oil, and then the wax is separated from the sunflower seed oil; but in the existing dewaxing device, the sunflower seed oil is cooled by cold water, the temperature of the cold water near the sunflower seed oil is high, and the temperature of the water far from the sunflower seed oil is low, so the temperature of the cold water is not balanced, and the temperature of the sunflower seed oil near the cold water is low, while the temperature of the sunflower seed oil inside is high, which makes the temperature of the cold water and the sunflower seed oil not balanced, and the cooling effect of the sunflower seed oil is not good; and the existing sunflower seed oil is not easy to take out the crystal after dewaxing, which is more complicated to use and operate, thus reducing the work efficiency; in order to solve the above problems, a dewaxing device for sunflower seed oil processing is proposed in this application. SUMMARY

[0004] The utility model discloses a dewaxing device for sunflower seed oil processing, which can balance the temperature of the cold water in the water tank by setting the first stirring blade, and can balance the temperature of the sunflower seed oil by setting the second stirring blade, so that the wax is precipitated well; the filter screen can be removed and taken out, so that the intercepted solid wax can be cleaned, which is simple to operate and improves the processing efficiency, and avoids the blockage of the filter screen.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] The utility model provides a kind of dewaxing device for sunflower seed oil processing, including water tank, cooling tank is equipped in the water tank, the top of cooling tank is fixedly connected with feed hopper, the feed hopper is fixedly connected with water tank, the bottom of cooling tank is fixedly connected with connecting pipe, the connecting pipe is fixedly connected with water tank, the lower portion of water tank is equipped with filter box, the connecting pipe is fixedly connected with filter box, the side wall of water tank is fixedly connected with motor, the output of motor is fixedly connected with transmission rod, the transmission rod is rotatably connected with water tank and cooling tank, the outer wall of transmission rod is fixedly connected with two first stirring blades, the outer wall of transmission rod is fixedly connected with multiple second stirring blades, filter screen is equipped in filter box, dismounting mechanism is equipped on filter screen, the side wall of filter box is fixedly connected with discharge hopper, the side wall of water tank is fixedly connected with water inlet pipe and water outlet pipe.

[0007] Preferably, the dismounting mechanism includes a sealing plate fixedly connected with the filter screen, the sealing plate is disposed sealingly through the filter box, two T-shaped latches symmetrically disposed are slidably connected through the filter box, the outer wall of each T-shaped latch is sleeved with a spring, and the two ends of each spring are fixedly connected with the filter box and the T-shaped latch respectively, two positioning grooves are formed on the sealing plate, and the two T-shaped latches are respectively inserted into the corresponding positioning grooves.

[0008] Preferably, the outer wall of the connecting pipe is fixedly connected with a first electromagnetic valve, and the outer wall of the discharge hopper is fixedly connected with a second electromagnetic valve.

[0009] Preferably, the first stirring blades are disposed in the water tank, and the second stirring blades are disposed in the cooling tank.

[0010] Preferably, the bottom of the water tank and the top of the connecting pipe are fixedly connected with two connecting blocks.

[0011] Preferably, a groove is formed on the inner wall of the filter box, the filter screen is inserted into the groove, a C-shaped handle is fixedly connected with the side wall of the sealing plate, and a rubber protective sleeve is sleeved with the outer wall of the C-shaped handle.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The output end of the motor drives the transmission rod, the first stirring blades and the second stirring blades to rotate, the sunflower seed oil is stirred by the rotation of the second stirring blades, the cooling is uniform, the temperature is balanced, the cold water in the water tank is stirred by the rotation of the first stirring blades, the cold water is fully contacted with the cooling tank, and the cooling effect of the sunflower seed oil in the cooling tank is good.

[0014] 2, the staff holds two T-shaped bolt to move away from each other, in the process, the spring is stretched, until the T-shaped bolt is out of the positioning groove, at this time the staff holds the C-shaped handle to drive the sealing plate, filter screen to move, the filter screen is out of the filter box, the intercepted solid soil wax can be taken out, the wax is cleaned, the problem of filter screen blockage is avoided.

[0015] In summary, by setting the first stirring blade, the cold water in the water tank can be stirred to balance the water temperature, by setting the second stirring blade, the sunflower seed oil can be stirred to balance the cooling temperature, and the wax precipitation effect is good; by setting the detachable filter screen, the intercepted solid wax can be cleaned, the operation is simple, the processing efficiency is improved, and the blockage of the filter screen is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A structure diagram of the dewaxing device for sunflower seed oil processing is provided.

[0017] Figure 2 A side view structure diagram of the dewaxing device for sunflower seed oil processing is provided.

[0018] Figure 3 A first sectional view of the dewaxing device for sunflower seed oil processing is provided.

[0019] Figure 4 A second sectional view of the dewaxing device for sunflower seed oil processing is provided.

[0020] Figure 5 A third sectional view of the dewaxing device for sunflower seed oil processing is provided.

[0021] In the figure: 1 water tank, 2 cooling box, 3 feeding hopper, 4 connecting pipe, 5 filter box, 6 motor, 7 transmission rod, 8 first stirring blade, 9 second stirring blade, 10 filter screen, 11 groove, 12 sealing plate, 13 T-shaped bolt, 14 spring, 15 positioning groove, 16 discharge hopper, 17 water inlet pipe, 18 water outlet pipe. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.

[0023] REFERENCE Figures 1-5The utility model provides a kind of dewaxing device for sunflower seed oil processing, including water tank 1, cooling tank 2 is equipped in water tank 1, the top of cooling tank 2 is fixedly connected with feed hopper 3, feed hopper 3 penetrates water tank 1 and is fixedly connected with it, the bottom of cooling tank 2 is fixedly connected with connecting pipe 4, the outer wall of connecting pipe 4 is fixedly connected with first solenoid valve, connecting pipe 4 penetrates water tank 1 and is fixedly connected with it, the below of water tank 1 is equipped with filter tank 5, the bottom of water tank 1 and the top of connecting pipe 4 are fixedly connected with two connecting blocks, connecting pipe 4 is fixedly communicated with filter tank 5, water tank 1 is filled with cold water and can cool sunflower seed oil in cooling tank 2, and the temperature of sunflower seed oil in cooling tank 2 is reduced, so that the temperature of wax in sunflower seed oil is lower than crystallization point, so that wax crystallization is precipitated, and solid-liquid separation is realized in filter tank 5.

[0024] The side wall of water tank 1 is fixedly connected with motor 6, the output end of motor 6 is fixedly connected with transmission rod 7, transmission rod 7 penetrates water tank 1 and cooling tank 2 and is rotatably connected with them, the outer wall of transmission rod 7 is fixedly connected with two first stirring blades 8, the first stirring blades 8 can stir cold water in water tank 1, so that the cold water near cooling tank 2 is stirred, and the cooling effect of cooling tank 2 is good, the outer wall of transmission rod 7 is fixedly connected with a plurality of second stirring blades 9, the second stirring blades 9 can stir sunflower seed oil in cooling tank 2 to cool evenly, the first stirring blades 8 are arranged in water tank 1, and the second stirring blades 9 are arranged in cooling tank 2.

[0025] Filter tank 5 is provided with filter screen 10, which can intercept and separate solid wax in sunflower seed oil, recess 11 is formed in the inner wall of filter tank 5, filter screen 10 is inserted into recess 11, which can support filter screen 10 to make it stable, dismounting mechanism is provided on filter screen 10, the dismounting mechanism comprises sealing plate 12 fixedly connected with filter screen 10, C-shaped handle is fixedly connected with the side wall of sealing plate 12, rubber protective sleeve is sleeved with the outer wall of C-shaped handle, which can increase comfort, sealing plate 12 penetrates filter tank 5 and is sealingly arranged, two symmetrically arranged T-shaped latches 13 are slidingly connected with filter tank 5, spring 14 is sleeved with the outer wall of each T-shaped latch 13, and the two ends of each spring 14 are fixedly connected with filter tank 5 and T-shaped latch 13 respectively, two positioning grooves 15 are formed in sealing plate 12, and two T-shaped latches 13 are inserted into corresponding positioning grooves 15, discharge hopper 16 is fixedly communicated with the side wall of filter tank 5, and second solenoid valve is fixedly connected with the outer wall of discharge hopper 16, which can discharge dewaxed sunflower seed oil, water inlet pipe 17 and water outlet pipe 18 are fixedly communicated with the side wall of water tank 1, cold water is injected through water inlet pipe 17, and excess water is discharged through water outlet pipe 18.

[0026] In this invention, the sunflower seed oil is preheated (to approximately 90 degrees Celsius) to liquefy the wax in the oil. The oil is then poured into the cooling tank 2 through the feed hopper 3. Cold water is injected into the water tank 1 through the water inlet pipe 17, while excess water in the tank 1 is discharged through the water outlet pipe 18. The cold water filling the water tank 1 cools the sunflower seed oil in the cooling tank 2 (to a temperature of 30 degrees Celsius, at which point the wax crystals solidify, facilitating subsequent solid-liquid separation). The motor 6 is then started, driving the transmission rod 7, multiple first stirring blades 8, and second stirring blades 9 to rotate via its output. The rotation of the second stirring blades 9 agitates the sunflower seed oil, ensuring even cooling and temperature distribution. The rotation of the first stirring blades 8 agitates the cold water in the water tank 1. Stirring ensures sufficient contact between the cold water and cooling tank 2, resulting in excellent cooling of the sunflower seed oil within. After cooling and allowing it to stand for a period of time, open the first solenoid valve on the connecting pipe 4 to discharge the sunflower seed oil and solid wax into the filter box 5. The filter screen 10 intercepts and filters the solid wax in the sunflower seed oil, while the sunflower seed oil is discharged through the discharge hopper 16, thus removing the wax from the sunflower seed oil. The operator holds the two T-shaped pins 13 and moves them in opposite directions. During this process, the spring 14 is stretched until the T-shaped pins 13 disengage from the positioning groove 15. At this point, the operator holds the C-shaped handle to move the sealing plate 12 and the filter screen 10, disengaging the filter screen 10 from the filter box 5 to remove the intercepted solid wax. The wax is then cleaned, preventing the filter screen 10 from becoming clogged.

[0027] This invention solves the problem in existing dewaxing devices by using a combination of a first stirring blade, a second stirring blade, and a detachable filter screen. This addresses the uneven cooling effect caused by the use of cold water to cool sunflower oil in the prior art. Specifically, the cold water near the sunflower oil is hotter than the water further away, resulting in an uneven temperature distribution. Furthermore, the external sunflower oil near the cold water is colder than the internal sunflower oil, leading to poor cooling efficiency. Additionally, existing dewaxing devices often make it difficult to remove the dewaxed crystals, making operation cumbersome and reducing efficiency.

Claims

1. A dewaxing device for processing sunflower oil, comprising a water tank (1), characterized in that, The water tank (1) is provided with a cooling tank (2), the top of the cooling tank (2) is fixedly communicated with a feeding hopper (3), the feeding hopper (3) penetrates through the water tank (1) and is fixedly connected with the water tank (1), the bottom of the cooling tank (2) is fixedly communicated with a connecting pipe (4), the connecting pipe (4) penetrates through the water tank (1) and is fixedly connected with the water tank (1), the lower portion of the water tank (1) is provided with a filter tank (5), the connecting pipe (4) is fixedly communicated with the filter tank (5), the sidewall of the water tank (1) is fixedly connected with a motor (6), the output end of the motor (6) is fixedly connected with a transmission rod (7), the transmission rod (7) penetrates through the water tank (1) and the cooling tank (2) and is rotatably connected with the water tank (1) and the cooling tank (2), the outer wall of the transmission rod (7) is fixedly connected with two first stirring blades (8), the outer wall of the transmission rod (7) is fixedly connected with a plurality of second stirring blades (9), the filter tank (5) is provided with a filter screen (10), the filter screen (10) is provided with a dismounting mechanism, the sidewall of the filter tank (5) is fixedly communicated with a discharging hopper (16), the sidewall of the water tank (1) is fixedly communicated with a water inlet pipe (17) and a water outlet pipe (18).

2. The de-waxing unit for processing sunflower seed oil as claimed in claim 1, wherein, The dismounting mechanism comprises a sealing plate (12) fixedly connected with the filter screen (10), the sealing plate (12) penetrates through the filter tank (5) and is sealingly arranged with the filter tank (5), the filter tank (5) is provided with two symmetrically arranged T-shaped latches (13) which are slidingly connected with the filter tank (5), the outer wall of each T-shaped latch (13) is sleeved with a spring (14), and the two ends of each spring (14) are fixedly connected with the filter tank (5) and the T-shaped latch (13), respectively, two positioning grooves (15) are formed in the sealing plate (12), and the two T-shaped latches (13) are arranged by being inserted into the corresponding positioning grooves (15), respectively.

3. The de-waxing unit for processing sunflower seed oil as claimed in claim 1, wherein, The outer wall of the connecting pipe (4) is fixedly connected with a first electromagnetic valve, and the outer wall of the discharging hopper (16) is fixedly connected with a second electromagnetic valve.

4. The de-waxing unit for processing sunflower seed oil as claimed in claim 1, wherein, The first stirring blades (8) are arranged in the water tank (1), and the second stirring blades (9) are arranged in the cooling tank (2).

5. The de-waxing unit for processing sunflower seed oil as claimed in claim 1, wherein, The bottom of the water tank (1) and the top of the connecting pipe (4) are fixedly connected with two connecting blocks.

6. The de-waxing unit for processing sunflower seed oil as claimed in claim 2, wherein, The inner wall of the filter tank (5) is provided with a groove (11), the filter screen (10) is arranged by being inserted into the groove (11), the sidewall of the sealing plate (12) is fixedly connected with a C-shaped handle, and the outer wall of the C-shaped handle is sleeved with a rubber protective sleeve.