Intelligent sand discharging device for diamond wire production line
By designing an intelligent sand removal device, which utilizes a combination of guide wheels and electroplating tanks, the problem of uneven sand distribution on the diamond wire production line was solved, achieving uniformity and precise control of sand distribution on the diamond wire, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520043668.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-09
AI Technical Summary
The existing diamond wire production line sand removal device requires manual timed dredging of the deposited diamond sand, which is ineffective and unevenly dispersed. The amount of sand added manually cannot be precisely controlled, resulting in uneven sand application on the diamond wire during the sand application process.
An intelligent sand discharge device was designed, which includes a workbench, a discharge structure, and a mixing structure. Using components such as guide wheels, hydraulic cylinders, sand pots, and feeding nozzles, the device achieves uniform mixing and discharge of corundum by slowly rotating the sand pot and stirring the electroplating tank.
This achieves uniform and precise control of the abrasive on the diamond wire, improving production efficiency and product quality.
Smart Images

Figure CN223723255U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to diamond wire equipment technical field, specifically point to a kind of diamond wire production line intelligent sand discharging device. BACKGROUND
[0002] The sanding production line of diamond cutting wire is a process of preliminary consolidation of diamond powder to metal-based wire by electrodepositing nickel, and the diamond grit will be deposited and accumulated, which affects sanding, and the diamond grit needs to be continuously added during electroplating. However, the existing sand discharging device of diamond wire production line needs manual to regularly dredge the deposited diamond grit near the wiring port of the sanding part, which has poor effect and uneven lifting. At the same time, the manual sand adding amount cannot be accurately controlled, which leads to uneven sanding of diamond wire during the sanding process. SUMMARY
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a kind of diamond wire production line intelligent sand discharging device, effectively solve the problem that the sand discharging device of diamond wire production line needs manual to regularly dredge the deposited diamond grit near the wiring port of the sanding part, which has poor effect and uneven lifting. At the same time, the manual sand adding amount cannot be accurately controlled, which leads to uneven sanding of diamond wire during the sanding process.
[0004] The technical scheme adopted by the utility model is as follows: the utility model provides a kind of diamond wire production line intelligent sand discharging device, including workbench, discharging structure and mixing structure, the discharging structure is located on the workbench, the mixing structure is located on the workbench, the discharging structure includes fixed seat, support seat, guide wheel one, pivot one, guide wheel two, pivot two, guide wheel three, sliding slot, sliding seat, hydraulic cylinder, rotating shaft, sand kettle, sand hole, feeding nozzle and plugging plug, the fixed seat is vertically arranged on the middle part of the workbench, the support seat is symmetrically arranged below the fixed seat, the guide wheel one is rotatably arranged on the support seat, the pivot one is fixedly arranged on the right side of the fixed seat, the guide wheel two is rotatably arranged on the pivot one, the pivot two is fixedly arranged on the left side of the fixed seat, the guide wheel three is rotatably arranged on the pivot two, the sliding slot is grooved on the fixed seat, the sliding seat is slidably arranged on the sliding slot, one end of the hydraulic cylinder is fixedly arranged on the sliding seat and the other end is fixedly arranged on the fixed block on the left side of the fixed seat, the rotating shaft is rotatably arranged through the middle part of the sliding seat, the sand kettle is fixedly arranged on the front end of the rotating shaft, the sand hole is opened on the outer wall of the middle part of the sand kettle, the feeding nozzle is fixedly arranged on the front end of the sand kettle, and the plugging plug is threadedly arranged on the opening of the feeding nozzle.
[0005] Preferably, the mixing structure comprises a support frame, a rotating shaft three, a rotating roller, an electroplating tank, a motor and a driving roller, the support frame is fixedly arranged on the chute and the support frame is arranged vertically to the working surface of the chute, the rotating shaft three is arranged in four groups through the support frame at intervals of 90 degrees, the rotating roller is rotatably arranged on the rotating shaft three, the electroplating tank is rotatably arranged on the rotating roller, the motor is fixedly arranged at the lower part of the support frame, and the driving roller is fixedly arranged on the output shaft of the motor and drives the electroplating tank.
[0006] In order to better achieve the effect of sand discharge, the guide wheel three drives the sand pot to rotate synchronously.
[0007] In order to achieve the purpose of faster sand raising and mixing, the driving roller drives the electroplating tank to rotate in the inner side of the rotating roller.
[0008] Further, the electroplating tank is arranged in a tire shape, the outer part is a circular ring and the inner part is a circular groove.
[0009] In order to achieve the effect of rotation, the rotating roller is arranged outside the electroplating tank and arranged at an angle of 90 degrees.
[0010] The beneficial effects achieved by the above structure are as follows: the intelligent sand discharging device for diamond wire production line provided by the scheme can make the sand hole rotate one circle with the opening downward through slow rotation of the sand pot, so that a small amount of diamond sand in the sand pot falls into the electroplating solution, and the electroplating tank is rotated to stir the diamond sand in the electroplating solution uniformly, thereby maintaining good sand feeding effect. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 The overall structure schematic diagram of the intelligent sand discharging device for diamond wire production line is provided.
[0012] Figure 2 The cross-sectional structure schematic diagram of the intelligent sand discharging device for diamond wire production line is provided.
[0013] Figure 3 Another cross-sectional structure schematic diagram of the intelligent sand discharging device for diamond wire production line is provided.
[0014] Figure 4 The third cross-sectional structure schematic diagram of the intelligent sand discharging device for diamond wire production line is provided.
[0015] Wherein, 1, workbench, 2, discharge structure, 3, mixing structure, 4, fixed seat, 5, support seat, 6, guide wheel one, 7, shaft one, 8, guide wheel two, 9, shaft two, 10, guide wheel three, 11, sliding slot, 12, sliding seat, 13, hydraulic cylinder, 14, rotating shaft, 15, sand pot, 16, sand hole, 17, feeding nozzle, 18, block plug, 19, support frame, 20, shaft three, 21, rotating roller, 22, electroplating tank, 23, motor, 24, drive roller.
[0016] The drawings are used to provide further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with the embodiments of the present application, and do not constitute a limitation on the present application. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0018] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the present application provides an intelligent sand discharging device for diamond wire production line, which comprises a workbench 1, a discharge structure 2 and a mixing structure 3. The discharge structure 2 is arranged on the workbench 1, and the mixing structure 3 is arranged on the workbench 1. The discharge structure 2 comprises a fixed seat 4, a support seat 5, a guide wheel one 6, a shaft one 7, a guide wheel two 8, a shaft two 9, a guide wheel three 10, a sliding slot 11, a sliding seat 12, a hydraulic cylinder 13, a rotating shaft 14, a sand pot 15, a sand hole 16, a feeding nozzle 17 and a block plug 18. The fixed seat 4 is vertically arranged at the middle position of the workbench 1. The support seat 5 is symmetrically arranged below the fixed seat 4. The guide wheel one 6 is rotatably arranged on the support seat 5. The shaft one 7 is fixedly arranged above the right side of the fixed seat 4. The guide wheel two 8 is rotatably arranged on the shaft one 7. The shaft two 9 is fixedly arranged above the left side of the fixed seat 4. The guide wheel three 10 is rotatably arranged on the shaft two 9. The sliding slot 11 is arranged above the fixed seat 4. The sliding seat 12 is slidably arranged on the sliding slot 11. One end of the hydraulic cylinder 13 is fixedly arranged on the sliding seat 12, and the other end is fixedly arranged on the fixed block on the left side of the fixed seat 4. The rotating shaft 14 is rotatably arranged through the middle part of the sliding seat 12. The sand pot 15 is fixedly arranged on the front end of the rotating shaft 14. The guide wheel three 10 drives the sand pot 15 to rotate synchronously. The sand hole 16 is arranged on the outer wall of the middle part of the sand pot 15. The feeding nozzle 17 is fixedly arranged on the front end of the sand pot 15. The block plug 18 is threadedly arranged on the opening of the feeding nozzle 17.
[0019] AsFigure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown in the drawings, the mixing structure 3 includes a support frame 19, a rotating shaft three 20, a rotating roller 21, an electroplating tank 22, a motor 23 and a drive roller 24, the support frame 19 is fixedly arranged on the chute 11 and the support frame 19 is arranged vertically to the working surface of the chute 11, the rotating shaft three 20 is arranged in four groups through the support frame 19 at intervals of ninety degrees, the rotating roller 21 is rotatably arranged on the rotating shaft three 20, the electroplating tank 22 is rotatably arranged on the rotating roller 21, the drive roller 24 drives the electroplating tank 22 to rotate within the rotating roller 21, the electroplating tank 22 is arranged in a tire shape, the outside is a circular ring and the inside is a circular groove, the rotating roller 21 is arranged outside the electroplating tank 22 and arranged at an angle of ninety degrees, the motor 23 is fixedly arranged at the lower part of the support frame 19, and the drive roller 24 is fixedly arranged on the output shaft of the motor 23 and drives the electroplating tank 22.
[0020] In specific use, the diamond wire busbar is first passed from above the guide wheel two 8, then passed from below the guide wheel one 6, then passed from above the guide wheel three 10, and finally fixed on the winding roller. Then the electroplating liquid is added to the inner bottom of the electroplating tank 22, a certain amount of corundum is put into the electroplating liquid according to the proportion, the hydraulic cylinder 13 is controlled to push the sliding seat 12 to slide outward in the chute 11, so as to push the sand pot 15 out of the inner circle of the electroplating tank 22 to the outside, the plugging plug 18 is pulled out of the charging nozzle 17, the corundum is put into the sand pot 15 through the charging nozzle 17, then the hydraulic cylinder 13 is controlled to pull the sliding seat 12 to slide inward in the chute 11, until the sand pot 15 is close to the guide wheel three 10, then the positive and negative electrodes are connected to the electroplating equipment, and the diamond wire busbar is electroplated with sand. At this time, the motor 23 is controlled to drive the drive roller 24 to rotate, so that the drive roller 24 drives the electroplating tank 22 to rotate in the middle of the rotating roller 21. At this time, the electroplating tank 22 rotates, the electroplating liquid in the inside rolls at the bottom of the electroplating tank 22, the corundum is mixed uniformly, and the diamond wire electroplated is wound at the same time. At this time, the guide wheel three 10 is pulled to rotate on the rotating shaft two 9, so that the guide wheel three 10 drives the sand pot 15 to rotate on the rotating shaft 14 in the sliding seat 12, so that the sand pot 15 drives the sand hole 16 to rotate. When the sand hole 16 rotates one circle to the bottom, the corundum in the sand pot 15 leaks out of the sand hole 16 and falls into the electroplating liquid in the electroplating tank 22, so as to carry out the sand discharging operation. The above is the use process of the intelligent sand discharging device of the entire diamond wire production line.
[0021] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0022] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the following claims and their equivalents.
[0023] The above description of the present application and its embodiments has been described, which is not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In general, if a person skilled in the art is inspired by it, without departing from the creative purpose of the present application, without creative design, similar structure and embodiments of the technical scheme should belong to the protection scope of the present application.
Claims
1. A diamond wire production line intelligent sand discharging device, characterized in that: Including workbench, discharge structure and mixing structure, the discharge structure is arranged on the workbench, the mixing structure is arranged on the workbench, the discharge structure includes fixed seat, support seat, guide wheel one, pivot one, guide wheel two, pivot two, guide wheel three, sliding slot, sliding seat, hydraulic cylinder, rotating shaft, sand pot, sand hole, feeding nozzle and blocking plug, the fixed seat is vertically arranged on the middle part of the workbench, the support seat is symmetrically arranged below the fixed seat, the guide wheel one is rotatably arranged on the support seat, the pivot one is fixedly arranged on the right side of the fixed seat, the guide wheel two is rotatably arranged on the pivot one, the pivot two is fixedly arranged on the left side of the fixed seat, the guide wheel three is rotatably arranged on the pivot two, the sliding slot is arranged on the upper side of the fixed seat, the sliding seat is slidably arranged on the sliding slot, one end of the hydraulic cylinder is fixedly arranged on the sliding seat and the other end is fixedly arranged on the fixed block on the left side of the fixed seat, the rotating shaft is rotatably arranged through the middle part of the sliding seat, the sand pot is fixedly arranged on the front end of the rotating shaft, the sand hole is arranged on the outer wall of the middle part of the sand pot, the feeding nozzle is fixedly arranged on the front end of the sand pot, and the blocking plug is threadedly arranged on the opening of the feeding nozzle.
2. The intelligent sand sorting device for diamond wire production line according to claim 1, characterized in that: The mixing structure includes support frame, pivot three, rotating roller, electroplating tank, motor and driving roller, the support frame is fixedly arranged on the sliding slot, and the support frame is vertically arranged with the working surface of the sliding slot, the pivot three is arranged through the support frame at intervals of 90 degrees, the rotating roller is rotatably arranged on the pivot three, the electroplating tank is rotatably arranged on the rotating roller, the motor is fixedly arranged on the lower part of the support frame, and the driving roller is fixedly arranged on the output shaft of the motor and drives the electroplating tank.
3. The intelligent sand sorting device for diamond wire production line according to claim 2, characterized in that: The guide wheel three drives the sand pot to rotate synchronously.
4. The intelligent sand sorting device for diamond wire production line according to claim 3, characterized in that: The driving roller drives the electroplating tank to rotate in the inside of the rotating roller.
5. The intelligent sand sorting device for diamond wire production line according to claim 4, characterized in that: The electroplating tank is arranged in the shape of a tire, the outer part is in the shape of a ring, and the inner part is in the shape of a circular groove.
6. The intelligent sand sorting device for diamond wire production line according to claim 5, characterized in that: The rotating roller is arranged outside the electroplating tank and arranged at an angle of 90 degrees.