Closed non-woven fabric carding machine
By designing a closed-loop nonwoven fabric carding machine and utilizing a combination of carding box and dust collection mechanism, the problem of cleaning impurities in an open environment is solved, achieving efficient carding and cleaning of nonwoven fabrics and improving the quality of nonwoven fabrics.
Patent Information
- Application Number
- CN202520000757.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing nonwoven carding machines are difficult to effectively clean and remove impurities such as dust and debris from fiber raw materials in an open environment, which affects the quality of nonwoven fabrics.
A closed-loop nonwoven fabric carding machine was designed, comprising a fixing mechanism and a dust collection mechanism. By combining the carding box, flip cover, carding mechanism and dust collection mechanism, carding and cleaning are achieved in a closed environment, and impurities are removed by a grid and a dust collection device.
It enables efficient combing and cleaning of nonwoven fabrics in a closed environment, improving the quality of nonwoven fabrics and effectively removing impurities such as dust and debris.
Smart Images

Figure CN223723307U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to weaving technical field, concretely is a closed non - woven fabric carding machine. BACKGROUND
[0002] Non - woven fabric is a kind of cloth that does not need to be made by traditional weaving process, it is formed by directly sticking or physically fixing fiber, carding is an important link in the production process of non - woven fabric, and its main purpose is to remove impurities, open fiber and uniformly arrange fiber, to provide good raw material preparation for subsequent process.
[0003] Non - woven fabric processing process is opening, cleaning, carding, web forming and web fixing, non - woven fabric carding machine is used for fine carding fiber, ensures its parallel arrangement, a kind of carding device for non - woven fabric processing with the authorization announcement number CN220664405U, including processing machine table, material roll, first clamp roll, second clamp roll and spraying machine head, the material roll, first clamp roll, second clamp roll are all installed on the top of processing machine table, first clamp roll, second clamp roll are located at the two sides of material roll, material roll, first clamp roll, second clamp roll are connected by non - woven fabric, the top of processing machine table is equipped with fixed rack on both sides, fixed rack's top is equipped with screw main body, the surface of screw main body is equipped with screw sliding block, the screw sliding block is fixedly connected with spraying pump by bolt on top, spraying pump is connected with spraying machine head by spraying pipe in the inside, one end of spraying machine head is fixedly connected with screw sliding block by locking clamping plate, this device can automatically roll material carding to non - woven fabric, but open environment is difficult to complete the cleaning of non - woven fabric, removes the impurities in raw material, such as dust, fragments etc., to improve the quality of non - woven fabric.
[0004] In view of the above problems, therefore, a closed non - woven fabric carding machine is proposed. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a closed non - woven fabric carding machine, solve the problem that the existing non - woven fabric carding machine in background art can automatically roll material carding to non - woven fabric, but open environment is difficult to complete the cleaning of non - woven fabric, removes the impurities in raw material, such as dust, fragments etc., to improve the quality of non - woven fabric.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a closed non - woven fabric carding machine, including fixed mechanism, the inside rotation of fixed mechanism is connected with carding mechanism, one side of fixed mechanism is fixedly arranged with dust collecting mechanism, the fixed mechanism includes carding box, the flip of rotation setting in the upper end of carding box, the carding mechanism includes two sets of adjusting assembly of rotation connection in the inside of carding box, the lower end of the middle part of two sets of adjusting assembly is fixed with deflection roller, the adjusting assembly includes the transport card wheel of rotation setting in the inside of carding box, the adjusting pressure piece of setting in one side of transport card wheel, the adjusting pressure piece includes fixed roller, the both sides of fixed roller are connected with arc piece, the rotation is connected with the roller in arc piece, the dust collecting mechanism includes the oblique bottom plate of fixed setting in the lower end of carding box, the oblique bottom plate is sleeved with grid.
[0007] Preferably, the fixed mechanism further comprises a bottom plate frame fixedly arranged at the lower end of the carding box, and a connecting frame connected to one side of the carding box, wherein two groups of side rollers are arranged side by side on the connecting frame.
[0008] Preferably, the fixed mechanism further comprises a protective cover fixedly arranged at one side of the carding box, and a carding motor fixedly arranged at one side of the protective cover.
[0009] Preferably, the output end of the carding motor is provided with a transmission assembly, wherein the transmission assembly comprises a belt pulley sleeved on one side of each of the two groups of transport card wheels, and a belt sleeved on the two belt pulleys.
[0010] Preferably, a feeding groove with the same height as the fixed roller is formed in the carding box.
[0011] Preferably, one end of the fixed roller is fixedly provided with a rotating disc.
[0012] Preferably, one side of one group of adjusting assemblies close to the connecting frame is connected with a ratchet assembly, wherein the ratchet assembly comprises a ratchet piece and a pawl rotationally connected to one side of the carding box.
[0013] Preferably, the dust collecting mechanism further comprises an L-shaped frame fixedly arranged at one side of the oblique bottom plate, wherein an air pump motor is arranged at the lower end of the L-shaped frame, a dust suction pump is connected to the output end of the air pump motor, an air outlet cylinder is arranged at one side of the dust suction pump, and the air outlet cylinder penetrates through the L-shaped frame.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The closed non-woven fabric carding machine provided by the utility model realizes internal closure during carding through the cooperation of the fixed mechanism, the carding box and the flip, thereby solving the problem that the existing non-woven fabric carding machine cannot clean non-woven fabric in an open environment.
[0016] 2. The closed non-woven fabric carding machine has the advantages that the dust collecting mechanism is arranged, the grid realizes dust collecting treatment, and impurities such as dust and fragments in raw materials are removed, so that the quality of the non-woven fabric is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic diagram of the utility model;
[0018] Figure 2 It is a whole opening structure schematic diagram of the utility model Figure 1 ;
[0019] Figure 3 It is a whole opening structure schematic diagram of the utility model Figure 2 ;
[0020] Figure 4 It is a structure schematic diagram of the carding mechanism of the utility model;
[0021] Figure 5 It is a structure schematic diagram of the dust collecting mechanism of the utility model Figure 1 ;
[0022] Figure 6 It is a structure schematic diagram of the dust collecting mechanism of the utility model Figure 2 .
[0023] In the drawing: 1, fixed mechanism; 11, bottom plate frame; 12, connecting frame; 121, side roller; 13, carding box; 131, feeding groove; 14, flip cover; 15, carding motor; 16, protective cover; 17, transmission assembly; 171, pulley; 172, belt; 2, carding mechanism; 21, adjusting assembly; 211, conveying clamping wheel; 212, adjusting pressure piece; 2121, fixed roller; 2122, arc-shaped piece; 2123, rotating roller; 2124, rotating disc; 22, deflection roller; 23, ratchet assembly; 231, ratchet piece; 232, pawl; 3, dust collecting mechanism; 31, inclined bottom plate; 311, grid; 32, L-shaped frame; 33, air pump motor; 34, dust collecting pump; 341, air outlet cylinder. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] In order to further understand the content of the utility model, the utility model is described in detail in combination with the drawings.
[0026] In combination Figure 1 , the utility model discloses a closed non - woven fabric carding machine, including fixed mechanism 1, the inside rotation of fixed mechanism 1 is connected with carding mechanism 2, and the one side fixed setting of fixed mechanism 1 has dust collecting mechanism 3, and fixed mechanism 1 includes carding box 13, the flip 14 of rotation setting on the upper end of carding box 13, carding mechanism 2 includes two sets of adjusting assembly 21 that rotate in the inside of carding box 13, and the lower end of the middle part of two sets of adjusting assembly 21 is fixed with steering roller 22, and adjusting assembly 21 includes the conveying card wheel 211 of rotation setting in the inside of carding box 13, and the adjusting pressure piece 212 of setting in one side of conveying card wheel 211, adjusting pressure piece 212 includes fixed roller 2121, and the both sides of fixed roller 2121 are connected with arc piece 2122, and arc piece 2122 is rotatably connected with the rotating roller 2123 in, and dust collecting mechanism 3 includes the oblique bottom plate 31 of fixed setting in the lower end of carding box 13, and the lattice 311 of sleeving in oblique bottom plate 31.
[0027] Specifically, carding box 13 and flip 14 cooperate to realize internal closure during carding, two sets of adjusting assembly 21 are arranged on the both sides of steering roller 22, the multiple processing of non - woven fabric is completed, the height of conveying card wheel 211 and fixed roller 2121 is relatively fixed, the height of carding machine feeding is controlled, arc piece 2122 is used for fixing rotating roller 2123, rotating roller 2123 and conveying card wheel 211 are in contact to realize non - woven fabric opening and carding, the setting of lattice 311 realizes dust collection processing, removes the impurities in raw materials, such as dust, fragments, etc., to improve the quality of non - woven fabric.
[0028] The utility model is further described in combination with examples.
[0029] Example one:
[0030] In combination Figures 2-4 , fixed mechanism 1 further includes the bottom plate frame 11 of fixed setting in the lower end of carding box 13, the connecting frame 12 of being connected in one side of carding box 13, and the two sets of side rollers 121 of being arranged in parallel on connecting frame 12, and the support fixing of dust collecting mechanism 3 and carding box 13 is realized to the bottom plate frame 11, and the parallel of two sets of side rollers 121 realizes the cross sleeve of non - woven fabric.
[0031] Fixed mechanism 1 further includes the protective cover 16 of fixed setting in one side of carding box 13, and the carding motor 15 of being fixedly set in one side of protective cover 16, and protective cover 16 fixes carding motor 15, and carding motor 15 realizes carding drive.
[0032] The output end of the carding motor 15 is provided with a transmission assembly 17, the transmission assembly 17 includes pulleys 171 sleeved on one side of the two groups of conveying card wheels 211, and a belt 172 is sleeved on the two groups of pulleys 171. The carding motor 15 drives the pulleys 171 to rotate, the belt 172 is driven to rotate, and the radii of the two groups of pulleys 171 are different, so that the two groups of adjusting assemblies 21 have different rotating efficiencies, the compressed raw materials are opened, and the bulkiness of the raw materials is increased.
[0033] The carding box 13 is provided with a feeding groove 131 which is parallel to the fixed roller 2121 and has the same height as the fixed roller 2121, so as to horizontally convey the raw materials.
[0034] One end of the fixed roller 2121 is fixedly provided with a rotating disc 2124, the rotating disc 2124 realizes manual rotating control of the fixed roller 2121, and realizes gravity pressing.
[0035] The one side of the one group of adjusting assemblies 21 close to the connecting frame 12 is connected with a ratchet assembly 23, the ratchet assembly 23 includes a ratchet piece 231 and a pawl 232 which is rotatably connected to one side of the carding box 13, the ratchet piece 231 is rotatable, and the pawl 232 limits the ratchet piece 231, so as to limit and press the contact between the rotating roller 2123 and the conveying card wheel 211.
[0036] Embodiment two:
[0037] In combination Figure 5 And Figure 6 The dust collection mechanism 3 further includes an L-shaped frame 32 fixedly arranged on one side of the inclined bottom plate 31, the lower end of the L-shaped frame 32 is provided with an air pump motor 33, the output end of the air pump motor 33 is connected with a dust suction pump 34, one side of the dust suction pump 34 is provided with an air outlet cylinder 341, the air outlet cylinder 341 penetrates through the L-shaped frame 32, the air pump motor 33 drives the dust suction pump 34 to realize dust suction, the air outlet cylinder 341 realizes air circulation between the inside and the outside of the carding box 13, and the combination of the dust suction pump 34 and the grid 311 realizes internal dust collection and impurity removal of the carding box 13.
[0038] It should be noted that the relational terms herein such as first and second and the like are used only to differentiate one entity or operation from another, and do not necessarily require or imply that any such actual relationship or order exists between or among the entities or operations. Also, the terms "comprising", "containing", or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or apparatus that comprises a list of elements does not include only those elements, but also other elements not expressly listed, or other elements inherent in such process, method, article, or apparatus.
[0039] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A closed-loop nonwoven fabric carding machine, comprising a fixing mechanism (1), characterized in that: The fixing mechanism (1) is rotatably connected to the combing mechanism (2), and a dust collection mechanism (3) is fixedly installed on one side of the fixing mechanism (1); The fixing mechanism (1) includes a carding box (13) and a flip cover (14) rotatably disposed on the upper end of the carding box (13). The carding mechanism (2) includes two sets of adjusting components (21) rotatably connected inside the carding box (13). A guide roller (22) is fixed at the lower middle part of the two sets of adjusting components (21). The adjusting component (21) includes a conveying roller (211) rotatably disposed inside the carding box (13) and an adjusting pressure component (212) disposed on one side of the conveying roller (211). The adjusting pressure component (212) includes a fixed roller (2121). Arc-shaped components (2122) are connected to both sides of the fixed roller (2121). A rotating roller (2123) is rotatably connected in the arc-shaped component (2122). The dust collection mechanism (3) includes an inclined bottom plate (31) fixedly disposed at the lower end of the carding box (13). A grid (311) is sleeved in the inclined bottom plate (31).
2. The closed-loop nonwoven fabric carding machine according to claim 1, characterized in that: The fixing mechanism (1) also includes a base plate frame (11) fixedly installed at the lower end of the carding box (13) and a connecting frame (12) connected to one side of the carding box (13). Two sets of side rollers (121) are arranged side by side on the connecting frame (12).
3. The closed-loop nonwoven fabric carding machine according to claim 1, characterized in that: The fixing mechanism (1) also includes a protective cover (16) fixedly installed on one side of the combing box (13), and a combing motor (15) is fixedly installed on one side of the protective cover (16).
4. A closed-loop nonwoven fabric carding machine according to claim 3, characterized in that: The output end of the combing motor (15) is provided with a transmission assembly (17), which includes a pulley (171) sleeved on one side of two sets of conveyor rollers (211) and a belt (172) sleeved on the two sets of pulleys (171).
5. A closed-loop nonwoven fabric carding machine according to claim 1, characterized in that: The combing box (13) is provided with a feed trough (131) at the same height as the fixed roller (2121).
6. The closed-loop nonwoven fabric carding machine according to claim 1, characterized in that: A turntable (2124) is fixedly installed at one end of the fixed roller (2121).
7. A closed-loop nonwoven fabric carding machine according to claim 2, characterized in that: A ratchet assembly (23) is connected to one side of a set of adjustment components (21) near the connecting frame (12). The ratchet assembly (23) includes a ratchet element (231) and a pawl (232) rotatably connected to one side of the combing box (13).
8. A closed-loop nonwoven fabric carding machine according to claim 1, characterized in that: The dust collection mechanism (3) also includes an L-shaped frame (32) fixedly installed on one side of the inclined base plate (31). An air pump motor (33) is installed at the lower end of the L-shaped frame (32). A dust pump (34) is connected to the output end of the air pump motor (33). An air outlet (341) is installed on one side of the dust pump (34). The air outlet (341) passes through the L-shaped frame (32).