Handheld homogenate grouting barrel and grouting machine for collapsible loess foundation

The design of the handheld homogenizing grouting bucket solves the problems of premature solidification and proportion control of grout in the treatment of collapsible loess foundations, realizes uniform mixing of grout and improves grouting efficiency, and enhances the ease of use and efficiency of the grouting machine.

CN223723756UActive Publication Date: 2025-12-26中核第七研究设计院有限公司
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Patent Information

Application Number
CN202423193410.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-26
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing grouting machines suffer from problems such as premature grout solidification, difficulty in controlling the grout ratio, and insufficient device sealing in the treatment of collapsible loess foundations, resulting in inconvenience in use and low grouting efficiency.

Method used

A handheld grouting bucket is used, equipped with a grout inlet pipe and a pressure pipe. Combined with a mixing motor and a mixing device, the grout is uniformly mixed by the mixing motor driving the stirring rod and the stirring ring. The grout ratio is automatically adjusted by the unblocking parts and the plug to ensure grouting pressure and sealing.

Benefits of technology

It achieves uniform mixing and proportion control of the grout, avoids premature solidification and clogging, improves grouting efficiency and quality, and enhances the ease of use and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a handheld homogenate grouting barrel and a grouter for collapsible loess foundations, which belong to the technical field of rock-soil fixation and comprise a cylindrical homogenate barrel, a stirring motor is fixedly mounted on the outer side of the middle of the upper end of the homogenate barrel, and a connecting pipe is arranged in the middle of the outer side of the other end of the homogenate barrel. A plurality of slurry inlet pipes and pressure pipes are arranged on the side wall of one end, close to the stirring motor, of the slurry homogenizing barrel, are communicated with the interior of the slurry homogenizing barrel and are arranged at the same height of the slurry homogenizing barrel at equal intervals, a stirring device is arranged in the slurry homogenizing barrel, and the stirring device is fixedly connected with an output shaft of the stirring motor; a dredging piece is connected to one side, close to the homogenizing barrel, of the slurry inlet pipe. The proportion of two kinds of grout can be easily controlled on the whole, use is convenient, the problems that cement and water glass are mixed in advance, consequently, a grouting pipe is blocked, and the proportion of the cement and the water glass is adjusted are solved, mixing and using are achieved at present, the working efficiency is improved, and use is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of geotechnical fixation, and particularly relates to a hand-held homogenate grouting barrel for collapsible loess foundation and a grouting machine. BACKGROUND

[0002] The collapsibility of a collapsible loess foundation can cause different degrees of harm to structures, and can cause the structures to settle, crack and tilt greatly, and even seriously affect the safety and use of the structures. Therefore, when structures such as bridges and culverts are built in loess areas, a reliable determination method and comprehensive understanding of the collapsible loess foundation should be obtained, and correct engineering measures should be taken to prevent or eliminate the collapsibility of the collapsible loess foundation. The grouting machine is a commonly used device, and the existing grouting machines are fed through hoppers. During use, the operator needs to pay attention to the amount of remaining material in the hopper and replenish the material at appropriate times, which results in poor convenience of use.

[0003] Cement slurry pressure grouting is increasingly applied to the foundation reinforcement of existing buildings on collapsible loess foundations. By mixing water glass into cement, the setting time is shortened, and the additional settlement of the building caused by grouting is reduced. The existing grouting technology mixes cement slurry and water glass in a certain proportion in a stirring barrel, and then uniformly punches into the loess. This pre-mixing can cause the slurry to set prematurely and block the grouting pipe. Another technology uses a double-liquid grouting pump. Two kinds of liquid are pumped to the top of the grouting steel pipe through two grouting pipes, and then merged into one grouting pipe. This technology cannot control the proportion of the two kinds of slurry, and cannot achieve the required proportion.

[0004] Some patents of cement grouting devices are disclosed in the prior art. The utility model patent with the publication number CN212001121U discloses a cement grouting device, which comprises a storage barrel, a vertical pipe arranged at the lower end of the storage barrel, a rotating shaft penetrating the storage barrel and the vertical pipe, a spiral blade arranged at the lower end of the rotating shaft, a driving motor driving the rotating shaft, and a plurality of stirring paddles arranged at the upper end of the rotating shaft. The stirring paddles are arranged in the storage barrel. The horizontal position of the pipe opening of the vertical pipe is lower than the bottom end of the rotating shaft. The top end of the storage barrel is provided with a grouting port. The pipe opening of the vertical pipe is provided with a grouting nozzle. The grouting nozzle is provided with an anti-backflow assembly. Although the cement grouting device solves the problem that the grouting speed is difficult to control, which causes the cement slurry to be unable to be uniformly grouted into the cracks, the problem of the storage of the pre-mixed slurry setting before grouting still exists. In addition, the device has the problem of insufficient sealing, which cannot guarantee the storage of the internal pressure during stamping.

[0005] Therefore, the inventor has conducted in-depth research on this demand, and thus the present case is produced. UTILITY MODEL CONTENTS

[0006] In order to overcome the prior art needs to be mixed in advance, the existing slurry in the injection of slurry solidification problem, and the device has the problem of insufficient sealing, so that the grouting device cannot guarantee the internal pressure storage problem when stamping. The utility model provides a kind of for collapsible loess foundation Hand-held uniform grout grouting barrel grouting machine, as follows in particular:

[0007] A kind of for collapsible loess foundation Hand-held uniform grout grouting barrel, including cylindrical uniform grout barrel, the upper end middle outer side of the uniform grout barrel is fixedly installed with stirring motor, the other end outer side of the uniform grout barrel is provided with connecting pipe, the side wall of the uniform grout barrel near the stirring motor one end is provided with several grout pipes and pressure pipes, the grout pipe and pressure pipe are all communicated with the inside of the uniform grout barrel, and equidistantly arranged at the same height of the uniform grout barrel, stirring device is provided in the uniform grout barrel, and the output shaft of the stirring device is fixedly connected with the stirring motor;Grout pipe is connected with dredging piece near the side of the uniform grout barrel.

[0008] Two grout pipes and pressure pipes are installed on the outer side wall of the uniform grout barrel near the stirring motor upper end, first, two grout pipes are used to send two materials to the inside of grout pipe, then, the materials in the uniform grout barrel are stirred evenly by stirring device driven by stirring motor, in addition, in order to automatically adjust the opening and closing of grout pipe when injecting and injecting in the uniform grout barrel, dredging piece is arranged in grout pipe, the proportion of two slurries can be easily controlled as a whole, and it is convenient to use.

[0009] Further, the dredging piece includes a connecting pipe, the connecting pipe is connected to the grout pipe through a connecting rod, and the inner diameter of the connecting pipe is greater than the inner diameter of the grout pipe. A plug is arranged at the connection between the connecting pipe and the grout pipe to automatically open or block the grout pipe.

[0010] Further, the plug is a circular truncated cone, the upper surface of the plug has a diameter smaller than the inner diameter of the grout pipe, and the lower surface of the plug has a diameter greater than the inner diameter of the grout pipe. The lower surface of the plug is fixedly connected to the connection between the connecting pipe and the connecting rod through a plurality of pull belts.

[0011] Through the above technical solution, the connecting pipe is connected to the grout pipe, and the plug is arranged at the internal connection to make the elastic pull belt receive the impact force of the cement slurry to connect the grout pipe with the inside of the uniform grout barrel during grouting. When the plug cuts off the connection between the grout pipe and the inside of the uniform grout barrel during pressure injection into the uniform grout barrel, the pressure reduction does not affect the efficiency of grouting.

[0012] Further, the stirring device includes a stirring rod, one end of the stirring rod is fixedly connected to the output end of the stirring motor, and the other end of the stirring rod is symmetrically provided with two stirring rings on the outer wall, and the two stirring rings form a ring shape.

[0013] Through the technical scheme, the mud in the homogenizing barrel is fully and uniformly stirred by setting the stirring rod matched with the stirring motor in the homogenizing barrel and setting the stirring ring at the free end of the stirring rod to achieve the purpose of full stirring, so that the mortar at the top of the stirring box is not easily solidified.

[0014] Further, the end of the stirring ring is perpendicular to the connection of the stirring rod.

[0015] Further, the free end of the connecting pipe is connected with a grouting pipe, the connecting pipe is communicated with the inside of the homogenizing barrel, and the connecting pipe is provided with a switch valve to control whether to open the grouting or ensure the airtightness of the inside of the homogenizing barrel to ensure the grouting pressure.

[0016] Further, a pair of pull rods are symmetrically connected to the upper end of the homogenizing barrel, and the free end of the pull rod is fixedly connected with a handle to be held for point operation.

[0017] Further, the free end of the pressure pipe is connected with the pressure pump through a pipeline.

[0018] Through the technical scheme, the saturation of grouting is effectively ensured, and the quality of rock-soil fixation is improved by connecting the pressure pump with the free end of the pressure pipe, so that the pressure of the cement slurry increases and the flow rate increases when the cement slurry is sprayed from the grouting pipe, so that the grouting of the cement slurry can achieve the effect of uniform distribution.

[0019] The utility model disciously provides a kind of grouting machine, including the hand-held homogenizing grouting barrel and support for collapsible loess foundation as described above.

[0020] The beneficial effects of the technical scheme of the utility model are as follows:

[0021] (1) two grout pipes and pressure pipes are installed on the upper end of the homogenizing barrel, two materials are first sent to the inside of the grout pipe using the two grout pipes, and then the materials in the homogenizing barrel are uniformly stirred by the stirring rod and stirring ring driven by the stirring motor, to automatically adjust the opening and closing of the grout pipe for grouting and pressure injection in the homogenizing barrel by setting a plug in the grout pipe, so that the proportion of the two slurries can be easily controlled, the use is convenient, the problem of blockage of the grout pipe caused by pre-mixing of cement and water glass is solved, the proportion of cement and water glass is adjusted, the grouting pressure is ensured, and the work efficiency is improved.

[0022] (2) after cement and water glass are injected into the homogenizing barrel in proportion by setting the stirring ring, switch valve and plug, the motor is started, the stirring rod is driven to rotate, the stirring ring stirs the cement and water glass in the homogenizing barrel, and the cement and water glass are uniformly mixed; the grout pipe delivers cement and water glass raw materials in proportion, the switch valve is closed during the delivery of grouting materials into the homogenizing barrel and stirring, and the switch valve is opened immediately after stirring is completed, so that the grouting can be quickly performed, and the process of pre-mixing is avoided.

[0023] (3) the pull belt is designed to be elastic, when the raw material enters the homogenizing barrel, the plug will be pushed away to enter, when the feeding is finished, the pull belt will pull the plug to block the connection between the connecting pipe and the grouting pipe, when the pressure pump pressurizes the pressure pipe, the switch valve can be opened to carry out grouting, at this time, the plug blocks the grouting pipe to prevent pressure relief, and the liquid is mixed early to cause the grouting pipe to be blocked, and the grouting pressure is ensured to improve the grouting efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope, and for those skilled in the art, other related drawings can be obtained without creative labor on the basis of these drawings.

[0025] Fig. 1 is a structural schematic view of a hand-held homogenizing grouting barrel for collapsible loess foundation of the present application;

[0026] Fig. 2 is a sectional view of a hand-held homogenizing grouting barrel for collapsible loess foundation of the present application;

[0027] Fig. 3 is a sectional view of a connecting pipe of a hand-held homogenizing grouting barrel for collapsible loess foundation of the present application;

[0028] In the figure, 1 is a homogenizing barrel, 2 is a stirring motor, 3 is a connecting pipe, 4 is a grouting pipe, 5 is a pressure pipe, 6 is a connecting pipe, 7 is a connecting rod, 8 is a plug, 9 is a pull belt, 10 is a stirring rod, 11 is a stirring ring, 12 is a grouting pipe, 13 is a switch valve, 14 is a pull rod, and 15 is a handle. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical scheme in the embodiments of the present application, obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the present application.

[0030] The embodiment adopts two feeding pipes to send two materials into the inside of the feeding pipe, and then the materials in the homogenizing barrel are stirred uniformly by the stirring rod and stirring ring driven by the stirring motor. In order to automatically adjust the opening and closing of the feeding pipe during grouting and pressure injection in the homogenizing barrel, the plug is arranged in the feeding pipe, and the proportion of the two slurries can be easily controlled, the problems of blocking the feeding pipe due to the mixing of cement and water glass in advance and adjusting the proportion of cement and water glass are solved, and the use is convenient and the work efficiency is improved. The specific implementation is as follows.

[0031] As shown in Figs. 1-3 A hand-held homogenizing grouting barrel for collapsible loess foundation, comprising a cylindrical homogenizing barrel 1, a stirring motor 2 is fixedly installed on the outer side of the middle part of the upper end of the homogenizing barrel 1, a connecting pipe 3 is arranged on the outer side of the middle part of the other end of the homogenizing barrel 1, a plurality of feeding pipes 4 and pressure pipes 5 are arranged on the side wall of the homogenizing barrel 1 near the stirring motor 2, the feeding pipes 4 and the pressure pipes 5 are in communication with the inside of the homogenizing barrel 1, and are equidistantly arranged at the same height of the homogenizing barrel 1, a stirring device is arranged in the homogenizing barrel 1, and the stirring device is fixedly connected with the output shaft of the stirring motor 2; the feeding pipe 4 is connected with a dredging piece near one side of the homogenizing barrel 1.

[0032] Here, two feeding pipes 4 and pressure pipes 5 are installed on the outer side wall of the homogenizing barrel 1 near the stirring motor 2, two materials are first sent into the inside of the feeding pipe 4, and then the materials in the homogenizing barrel 1 are stirred uniformly by the stirring device driven by the stirring motor 2. In addition, in order to automatically adjust the opening and closing of the feeding pipe 4 during grouting and pressure injection in the homogenizing barrel 1, the dredging piece arranged in the feeding pipe 4 can easily control the proportion of the two slurries.

[0033] As a preferred embodiment, the dredging piece comprises a connecting pipe 6 connected to the feeding pipe 4 through a connecting rod 7, and the inner diameter of the connecting pipe 6 is greater than the inner diameter of the feeding pipe 4. A plug 8 is arranged at the connection between the connecting pipe 6 and the feeding pipe 4, and the plug 8 is used to automatically open or block the feeding pipe 4.

[0034] As a preferred embodiment, the plug 8 is a circular truncated cone, the upper bottom surface of the plug 8 has a diameter smaller than the inner diameter of the feeding pipe 4, and the lower bottom surface of the plug 8 has a length greater than the inner diameter of the feeding pipe 4. The lower bottom surface of the plug 8 is fixedly connected with the connecting pipe 6 and the connecting rod 7 through a plurality of pull belts 9.

[0035] Here, the connecting pipe 6 is connected to the grouting pipe 12 and the plug 8 is arranged at the internal connection, so that the elastic pull belt 9 will be impacted by the cement slurry during grouting to make the grouting pipe 12 communicate with the inside of the homogenizing barrel 1, and when the plug 8 cuts off the connection between the grouting pipe 12 and the inside of the homogenizing barrel 1 during pressure injection into the homogenizing barrel 1, the pressure reduction affects the efficiency of grouting.

[0036] As a preferred embodiment, the stirring device comprises a stirring rod 10, one end of the stirring rod 10 is fixedly connected with the output end of the stirring motor 2, and two stirring rings 11 are symmetrically arranged on the outer wall of the other end of the stirring rod 10, and the two stirring rings 11 form a ring shape.

[0037] Here, in order to make the mud in the homogenizing barrel 1 fully and uniformly stirred, the homogenizing barrel 1 is provided with the stirring rod 10 matched with the stirring motor 2, and the stirring ring 11 is arranged on the free end of the stirring rod 10 to achieve the purpose of full stirring, so that the mortar at the top of the stirring box is not easy to solidify.

[0038] As a preferred embodiment, the end of the stirring ring 11 is perpendicular to the connection of the stirring rod 10.

[0039] Here, the end of the stirring ring 11 is perpendicular to the connection of the stirring rod 10, which facilitates the stirring of the material at both ends of the homogenizing barrel 1, and the material is more uniform. Here, a plurality of stirring rings 11 can also be arranged at equal intervals, or a plurality of stirring rings 11 can also be arranged at different radii.

[0040] As a preferred embodiment, the free end of the connecting pipe 3 is connected with the grouting pipe 12, the connecting pipe 3 is in communication with the inside of the homogenizing barrel 1, and the connecting pipe 3 is provided with a switch valve 13 for controlling whether to open the grouting or to ensure the airtightness of the inside of the homogenizing barrel 1.

[0041] As a preferred embodiment, a pair of pull rods 14 are symmetrically connected to the upper end of the homogenizing barrel 1, and the free end of the pull rod 14 is fixedly connected with a handle 15 for handheld point operation.

[0042] As a preferred embodiment, the free end of the pressure pipe 5 is connected with the pressure pump through a pipeline.

[0043] Here, in order to effectively ensure the saturation degree of grouting and improve the quality of rock-soil fixation, the pressure pump is connected to the free end of the pressure pipe 5, so that the pressure of the cement slurry increases and the flow rate increases when the cement slurry is sprayed out of the grouting pipe 12, thereby achieving the effect of uniform distribution of the cement grouting.

[0044] The embodiment also provides a grouting machine, which comprises the handheld homogenizing grouting barrel for collapsible loess foundation and the bracket as described above.

[0045] The above is only a preferred embodiment of the present application and is not used to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A hand-held homogenate grouting bucket for collapsible loess foundation, characterized in that, The utility model provides a hand -held homogenate grouting barrel for collapsible loess foundation, which comprises a cylindrical homogenate barrel (1), a stirring motor (2) is fixedly installed on the middle part of the outer side of the upper end of the homogenate barrel (1), a connecting pipe (3) is arranged on the middle part of the outer side of the other end of the homogenate barrel (1), a plurality of pulp inlet pipes (4) and pressure pipes (5) are arranged on the side wall of the homogenate barrel (1) near the one end of the stirring motor (2), the pulp inlet pipes (4) and the pressure pipes (5) are in communication with the inside of the homogenate barrel (1) and are equidistantly arranged at the same height of the homogenate barrel (1), a stirring device is arranged in the homogenate barrel (1) and is fixedly connected with the output shaft of the stirring motor (2), and the pulp inlet pipe (4) is connected with a dredging piece near one side of the homogenate barrel (1).

2. The hand-held homogenate grouting barrel for collapsible loess foundation according to claim 1, characterized in that, The dredging piece comprises a connecting pipe (6) connected to the pulp inlet pipe (4) through a connecting rod (7), and the inner diameter of the connecting pipe (6) is larger than that of the pulp inlet pipe (4), and a plug (8) is arranged at the connection between the connecting pipe (6) and the pulp inlet pipe (4) to automatically open or block the pulp inlet pipe (4).

3. The hand-held homogenate grouting barrel for collapsible loess foundation according to claim 2, characterized in that, The plug (8) is a circular truncated cone, the upper base diameter of the plug (8) is smaller than the inner diameter of the pulp inlet pipe (4), the lower base diameter of the plug (8) is larger than the inner diameter of the pulp inlet pipe (4), and the lower base of the plug (8) is fixedly connected with the connecting pipe (6) and the connecting rod (7) through a plurality of pull belts (9).

4. The hand-held homogenate grouting barrel for collapsible loess foundation according to claim 1, characterized in that, The stirring device comprises a stirring rod (10), one end of the stirring rod (10) is fixedly connected with the output end of the stirring motor (2), and the other end of the stirring rod (10) is symmetrically provided with two stirring rings (11) on the outer wall, and the two stirring rings (11) form a ring.

5. The hand-held homogenate grouting barrel for collapsible loess foundation according to claim 4, characterized in that, The end of the stirring ring (11) is perpendicular to the connection between the stirring ring (11) and the stirring rod (10).

6. The hand-held homogenate grouting barrel for collapsible loess foundation according to claim 1, characterized in that, The free end of the connecting pipe (3) is connected with a grouting pipe (12), the connecting pipe (3) is in communication with the inside of the homogenate barrel (1), and a switch valve (13) is arranged on the connecting pipe (3).

7. The hand-held homogenate grouting barrel for collapsible loess foundation according to claim 1, characterized in that, A pair of pull rods (14) are symmetrically connected to the upper end of the homogenate barrel (1), and the free end of the pull rod (14) is fixedly connected with a handle (15).

8. The hand-held homogenate grouting barrel for collapsible loess foundation according to claim 1, characterized in that, The free end of the pressure pipe (5) is connected with a pressure pump through a pipeline.

9. A grout machine characterized in that, The utility model provides a hand -held homogenate grouting barrel for collapsible loess foundation, which comprises a cylindrical homogenate barrel (1), a stirring motor (2) is fixedly installed on the middle part of the outer side of the upper end of the homogenate barrel (1), a connecting pipe (3) is arranged on the middle part of the outer side of the other end of the homogenate barrel (1), a plurality of pulp inlet pipes (4) and pressure pipes (5) are arranged on the side wall of the homogenate barrel (1) near the one end of the stirring motor (2), the pulp inlet pipes (4) and the pressure pipes (5) are in communication with the inside of the homogenate barrel (1) and are equidistantly arranged at the same height of the homogenate barrel (1), a stirring device is arranged in the homogenate barrel (1) and is fixedly connected with the output shaft of the stirring motor (2), and the pulp inlet pipe (4) is connected with a dredging piece near one side of the homogenate barrel (1).

Citation Information

Patent Citations

  • Cement grouting device

    CN212001121U