Aluminum alloy smelting furnace

By introducing crushing rollers and crushing cylinders into the aluminum alloy melting furnace, the problem of uneven processing time caused by inconsistent sizes of lumpy raw materials was solved, and a more efficient melting process was achieved.

CN223726839UActive Publication Date: 2025-12-26GUANGYUAN LUCING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520179083.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2025-12-26
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

In existing aluminum alloy melting furnaces, the inconsistent size of the raw materials leads to uneven processing time, with larger raw materials taking longer to melt, thus reducing processing efficiency.

Method used

An aluminum alloy melting furnace was designed, which includes a melting mechanism, including a crushing roller and a crushing cylinder. Through the cooperation of rotating parts and auxiliary parts, the lumpy raw materials are crushed, so that each part is heated evenly and the melting efficiency is improved.

Benefits of technology

By crushing the lumpy raw materials, uniform heating of each part is ensured, smelting efficiency is improved, and the problem of inconsistent processing time caused by inconsistent lumpy raw material size is solved.

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Abstract

The utility model relates to the technical field of smelting furnaces, in particular to an aluminum alloy smelting furnace which comprises a base, a smelting body, a feeding frame, a connecting rod, a rotating rod, a smashing roller, a smashing cylinder, a rotating component and an auxiliary component. The rotating rod is rotationally installed on the feeding frame, the smashing roller is fixedly installed on the connecting rod, the smashing cylinder is fixedly installed on the rotating rod, blocky raw materials are smashed through matched rotation of the smashing roller and the smashing cylinder, all the parts are heated evenly, the smelting efficiency is improved, and the problem that in the using process of an existing device, the smelting efficiency is poor is solved. The problems that in the prior art, blocky raw materials are directly added into a smelting furnace to be machined, but due to the fact that the blocky raw materials are different in size, the machining time of the blocky raw materials different in size is inconsistent, the smelting time of the blocky raw materials large in size is long, and then the machining efficiency is reduced are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to smelting furnace technical field especially relates to a kind of aluminium alloy smelting furnaces. BACKGROUND

[0002] Aluminum alloy is the most widely used non-ferrous structural material in industry, which has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industry. The rapid development of industrial economy has increased the demand for aluminum alloy welded structural parts, which has led to in-depth research on the weldability of aluminum alloy. The aluminum melting furnace is a new type of high-efficiency energy-saving furnace developed according to the aluminum smelting process. It can meet the requirements of strict alloy composition, discontinuous production, large single furnace capacity and other requirements in aluminum smelting process, achieving the effect of reducing consumption, reducing burning loss, improving product quality, reducing labor intensity and improving production efficiency. It is suitable for intermittent operation, smelting of alloy and return material.

[0003] During the processing of aluminum alloy, a smelting furnace is needed for smelting processing. Since aluminum alloy needs to be added to the smelting furnace in block form during smelting.

[0004] In the above manner, the block-shaped raw material is directly added to the smelting furnace for processing. However, due to the different sizes of the block-shaped raw material, the processing time of the block-shaped raw material with different sizes is inconsistent. The smelting time of the block-shaped raw material with larger size is longer, which reduces the processing efficiency. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing an aluminum alloy smelting furnace, which solves the problem that the existing device directly adds block-shaped raw material to the smelting furnace for processing, but due to the different sizes of the block-shaped raw material, the processing time of the block-shaped raw material with different sizes is inconsistent. The smelting time of the block-shaped raw material with larger size is longer, which reduces the processing efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides an aluminum alloy smelting furnace, which comprises a smelting mechanism, the smelting mechanism comprises a base, a smelting body, a feeding frame, a connecting rod, a rotating rod, a crushing roller, a crushing cylinder, a rotating part and an auxiliary part, the smelting body is installed on the base by bolts, the feeding frame is fixedly installed on the upper end face center of the smelting body, the connecting rod is supported and installed on the feeding frame, the rotating rod is rotatably installed on the feeding frame, the crushing roller is fixedly installed on the connecting rod, the crushing cylinder is fixedly installed on the rotating rod, the rotating part is arranged on the connecting rod, and the auxiliary part is arranged on the base.

[0007] The rotating part comprises a support plate, a rotating body and a transmission rod, the support plate is fixedly installed on the feeding frame, the rotating body is fixedly installed on the upper end surface of the support plate, one end of the transmission rod is fixedly connected with the rotating body, and the other end of the transmission rod is fixedly connected with the connecting rod.

[0008] The rotating part further comprises a driving wheel and a driven wheel, the driving wheel is fixedly installed on the transmission rod, the driven wheel is fixedly installed on the rotating rod, and the driving wheel is engaged with the driven wheel.

[0009] The auxiliary part comprises a discharging box and a collecting box, the discharging box is fixedly installed on the smelting body, and the collecting box is installed on the base through a sliding rail and located below the discharging box.

[0010] The auxiliary part further comprises a temperature sensor and a control panel, the temperature sensor is installed on the smelting body, the control panel is installed on the smelting body, and the temperature sensor is connected with the control panel through a wire.

[0011] The aluminum alloy smelting furnace of the utility model, when working, through the rotating body drives the transmission rod to rotate, the transmission rod drives the connecting rod to rotate, the connecting rod drives the crushing roller to rotate, the connecting rod drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate, the driven wheel drives the rotating rod to rotate, the rotating rod drives the crushing cylinder to rotate, the crushing roller and the crushing cylinder cooperate to rotate to crush the blocky raw materials, the heating of each part is uniform, the smelting efficiency is increased, and the problem that the blocky raw materials are directly added into the smelting furnace for processing in the prior art is solved. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced.

[0013] Figure 1 is the structure schematic view of the aluminum alloy smelting furnace of the utility model.

[0014] Figure 2 is the structure schematic view of the smelting mechanism of the aluminum alloy smelting furnace of the utility model.

[0015] Figure 3It is the structure schematic view of the rotating part of the aluminum alloy smelting furnace.

[0016] In the figure: 101-base, 102-smelting body, 103-feeding frame, 104-connecting rod, 105-rotating rod, 106-crushing roller, 107-crushing cylinder, 108-supporting plate, 109-rotating body, 110-transmission rod, 111-driving wheel, 112-following wheel, 113-discharge box, 114-collection box, 115-temperature sensor, 116-control panel. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.

[0018] It should be noted that, in the description of the present application, unless otherwise specified, the meaning of "multiple" is two or more than two; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.

[0019] In addition, the terms "first", "second", "third" and the like are only for description purposes, and cannot be understood as indicating or implying relative importance.

[0020] Meanwhile, in the description of the present application, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, and the specific meaning of the above terms in the present application can be understood according to the specific circumstances for those skilled in the art.

[0021] Please refer to Figures 1-3 , Figure 1 It is the structure schematic view of the aluminum alloy smelting furnace, Figure 2 It is the structure schematic view of the smelting mechanism of the aluminum alloy smelting furnace, Figure 3 It is the structure schematic view of the rotating part of the aluminum alloy smelting furnace.

[0022] The embodiment provides an aluminum alloy smelting furnace which comprises a smelting mechanism, the smelting mechanism comprises a base 101, a smelting body 102, a feeding frame 103, a connecting rod 104, a rotating rod 105, a crushing roller 106, a crushing cylinder 107, rotating parts and auxiliary parts, the rotating parts comprise a supporting plate 108, a rotating body 109, a transmission rod 110, a driving wheel 111 and a driven wheel 112, the auxiliary parts comprise a discharging box 113, a collecting box 114, a temperature sensor 115 and a control panel 116, and the problems that the existing devices directly add blocky raw materials into a smelting furnace for processing, the processing time of blocky raw materials with different sizes is inconsistent, the smelting time of blocky raw materials with large sizes is longer, and the processing efficiency is reduced are solved through the foregoing scheme.

[0023] In the embodiment, the crushing roller 106 and the crushing cylinder 107 cooperate to crush blocky raw materials, the heating of each part is uniform, the smelting efficiency is improved, and the problems that the existing devices directly add blocky raw materials into a smelting furnace for processing, the processing time of blocky raw materials with different sizes is inconsistent, the smelting time of blocky raw materials with large sizes is longer, and the processing efficiency is reduced are solved.

[0024] The smelting body 102 is bolted to the base 101, the feeding frame 103 is fixedly installed at the central upper end face of the smelting body 102, the connecting rod 104 is supported on the feeding frame 103, the rotating rod 105 is rotatably installed on the feeding frame 103, the crushing roller 106 is fixedly installed on the connecting rod 104, the crushing cylinder 107 is fixedly installed on the rotating rod 105, the rotating parts are arranged on the connecting rod 104, the auxiliary parts are arranged on the base 101, universal wheels are installed on the lower end face of the base 101, the whole device is convenient to move, the feeding frame 103 is in communication with the smelting body 102, the crushing roller 106 and the crushing cylinder 107 are located in the feeding frame 103, in working, aluminum alloy raw materials are poured into the feeding frame 103, meanwhile, the crushing roller 106 and the crushing cylinder 107 are driven to rotate through the connecting rod 104 and the rotating rod 105, the crushing roller 106 and the crushing cylinder 107 cooperate to crush blocky raw materials, the heating of each part is uniform, the smelting efficiency is improved, and the problems that the existing devices directly add blocky raw materials into a smelting furnace for processing, the processing time of blocky raw materials with different sizes is inconsistent, the smelting time of blocky raw materials with large sizes is longer, and the processing efficiency is reduced are solved.

[0025] Secondly, the support plate 108 is fixedly installed on the feeding frame 103, the rotating body 109 is fixedly installed on the upper end face of the support plate 108, one end of the transmission rod 110 is fixedly connected with the rotating body 109, the other end of the transmission rod 110 is fixedly connected with the connecting rod 104, the rotating body 109 is a driving motor, the transmission rod 110 is driven to rotate by the rotating body 109, the connecting rod 104 is driven to rotate by the transmission rod 110, and the crushing roller 106 is driven to rotate by the connecting rod 104.

[0026] Thirdly, the driving wheel 111 is fixedly installed on the transmission rod 110, the driven wheel 112 is fixedly installed on the rotating rod 105, the driving wheel 111 is engaged with the driven wheel 112, the driving wheel 111 is driven to rotate by the connecting rod 104, the driven wheel 112 is driven to rotate by the driving wheel 111, the rotating rod 105 is driven to rotate by the driven wheel 112, and the crushing cylinder 107 is driven to rotate by the rotating rod 105.

[0027] Meanwhile, the discharge box 113 is fixedly installed on the smelting body 102, the collection box 114 is installed on the base 101 through a sliding rail and located below the discharge box 113, the discharge box 113 has a control valve, the discharge box 113 is communicated with the smelting body 102, and the processed aluminum alloy is introduced into the collection box 114 through the discharge box 113 for collection.

[0028] In addition, the temperature sensor 115 is installed on the smelting body 102, the control panel 116 is installed on the smelting body 102, the temperature sensor 115 is connected with the control panel 116 through a wire, and the control panel 116 displays specific temperature numbers after being connected with the temperature sensor 115

[0029] The aluminum alloy smelting furnace of the embodiment is used in work, aluminum alloy raw materials are poured into the inside of the feeding frame 103, the transmission rod 110 is rotated by the rotating body 109, the connecting rod 104 is rotated by the rotation of the transmission rod 110, the crushing roller 106 is rotated by the rotation of the connecting rod 104, the driving wheel 111 is rotated by the rotation of the connecting rod 104, the driven wheel 112 is rotated by the rotation of the driving wheel 111, the rotating rod 105 is rotated by the rotation of the driven wheel 112, the crushing cylinder 107 is rotated by the rotation of the rotating rod 105, the crushing roller 106 and the crushing cylinder 107 are cooperatively rotated to crush the block-shaped raw materials, each part is uniformly heated, the smelting efficiency is increased, and the problem that the block-shaped raw materials are directly added to the smelting furnace for processing in the prior art, the processing time of the block-shaped raw materials with different sizes is inconsistent, the smelting time of the block-shaped raw materials with large sizes is relatively long, and the processing efficiency is reduced is solved.

[0030] The above only discloses one or more preferred embodiments of the present application, and cannot limit the scope of the rights of the present application. Those skilled in the art can understand that all or part of the above-mentioned embodiments can be implemented, and equivalent changes made according to the claims of the present application still belong to the scope covered by the present application.

Claims

1. An aluminum alloy smelting furnace, characterized in that, comprising a smelting mechanism; the smelting mechanism comprises a base, a smelting body, a feeding frame, a connecting rod, a rotating rod, a crushing roller, a crushing cylinder, a rotating part and an auxiliary part, the smelting body is installed on the base by bolts, the feeding frame is fixedly installed on the upper end face of the smelting body, the connecting rod is installed on the feeding frame by support, the rotating rod is rotatably installed on the feeding frame, the crushing roller is fixedly installed on the connecting rod, the crushing cylinder is fixedly installed on the rotating rod, the rotating part is arranged on the connecting rod, and the auxiliary part is arranged on the base.

2. The aluminum alloy smelting furnace according to claim 1, characterized in that, the rotating part comprises a support plate, a rotating body and a transmission rod, the support plate is fixedly installed on the feeding frame, the rotating body is fixedly installed on the upper end face of the support plate, one end of the transmission rod is fixedly connected with the rotating body, and the other end of the transmission rod is fixedly connected with the connecting rod.

3. The aluminum alloy smelting furnace according to claim 2, characterized in that, the rotating part further comprises a driving wheel and a driven wheel, the driving wheel is fixedly installed on the transmission rod, the driven wheel is fixedly installed on the rotating rod, and the driving wheel is engaged with the driven wheel.

4. The aluminum alloy smelting furnace according to claim 3, characterized in that, the auxiliary part comprises a discharging box and a collecting box, the discharging box is fixedly installed on the smelting body, and the collecting box is installed on the base by a slide rail and located below the discharging box.

5. The aluminum alloy smelting furnace according to claim 4, characterized in that, the auxiliary part further comprises a temperature sensor and a control panel, the temperature sensor is installed on the smelting body, the control panel is installed on the smelting body, and the temperature sensor is connected with the control panel by wires.