Static pressure kettle waste heat recovery device
By designing a combined system of treatment tank and recovery tank in a static pressure vessel, and utilizing a filtration and heat exchange annular tube structure, the problems of heat loss and toxic gas treatment in the waste heat recovery of the static pressure vessel are solved, achieving efficient waste heat recovery and purification effects.
Patent Information
- Application Number
- CN202520250843.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Existing waste heat recovery devices for static pressure vessels suffer from heat loss and environmental pollution when discharging hot gas, and cannot effectively treat toxic gases, resulting in reduced waste heat recovery efficiency and increased difficulty.
A waste heat recovery device for a static pressure vessel was designed. Hot air is transported to the processing tank for filtration by a first suction fan and a heat-resistant conduit. Impurities are removed by a filter screen. Then, the processed hot air is transported to the recovery tank by a second fan and a heat-resistant conduit. Combined with an inlet pump and an outlet pump, heat exchange medium is transported to the heat exchange annular tube through a liquid guide pipe for heat recovery. Additionally, toxic gases are purified using an alkaline solution.
It achieves effective waste heat recovery, reduces the difficulty of recovery, and treats toxic gases, thereby improving heat exchange efficiency and safety.
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Figure CN223726946U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to static pressure kettle technical field, concretely is a static pressure kettle waste heat recovery device. BACKGROUND
[0002] Static pressure kettle, also known as static high pressure vessel or isostatic pressure vessel, is a kind of high pressure vessel equipment. Its working principle is to use high-pressure liquid or gas as pressure transmission medium to apply high pressure in all directions to the object to be treated. The container body is usually made of high-strength, corrosion-resistant material to ensure that it can withstand high pressure and high temperature environment. Static pressure kettle also has the advantages of compact structure, simple operation, safety and reliability. In order to improve energy utilization efficiency, reduce production cost and reduce environmental pollution, static pressure kettle needs to use waste heat recovery device.
[0003] Common static pressure kettle waste heat recovery device is usually composed of bottom plate, support structure, static pressure kettle, reaction box, waste heat recovery system, filtration system and other auxiliary components. The bottom plate is used to support and fix other components. The support frame is used to fix the static pressure kettle. The static pressure kettle is provided with a reaction box inside for high-pressure reaction or treatment. The waste heat recovery system is used to transfer the collected waste heat to the filter tank for further treatment. The filtration system is used to filter and purify the transferred waste heat to remove impurities and particulate matter. Other auxiliary components include access doors, pipes, valves, etc.
[0004] Traditional static pressure kettle generates heat during the reaction process and discharges the generated heat outward, which not only causes a large amount of heat loss, but also causes thermal pollution to the environment, affecting the surrounding ecosystem and biological community. To solve the above problems, some static pressure kettles are equipped with pump body, filtering mechanism and storage tank. The pump body first transports the hot gas generated in the static pressure kettle to the inside of the storage tank, the hot gas is filtered by the filtering mechanism to remove impurities in the gas, and then the hot gas is transported to the inside of the storage tank for storage and discharged outward during use. However, this method cannot handle the toxic substances in the form of gas in the hot gas discharged from the static pressure kettle, which not only reduces the waste heat recovery effect, but also increases the difficulty of recycling. Therefore, a static pressure kettle waste heat recovery device is proposed. UTILITY MODEL CONTENTS
[0005] (I) Technical problem solved
[0006] In view of the deficiencies of the prior art, the utility model provides a static pressure kettle waste heat recovery device to solve the technical problem that the above-mentioned waste heat recovery effect is reduced and the recycling difficulty is increased.
[0007] (II) Technical scheme
[0008] To achieve the above object, the utility model provides the following technical scheme: a static pressure kettle waste heat recovery device, including:
[0009] The processing tank body is provided with a filter screen plate in the inner cavity, the air inlet end of the first suction fan is communicated with the first heat-resistant pipe, and the air inlet end of the first suction fan is communicated with the first heat-resistant pipe.
[0010] The second fan is arranged on the outside of the recovery tank body, the air inlet end of the recovery tank body is communicated with the air outlet end of the second fan, and the second heat-resistant pipe is arranged between the air inlet end of the second fan and the air outlet end of the processing tank body.
[0011] The air guide top seat is arranged on the top of the inner cavity of the recovery tank body, the outer side of the air guide top seat is provided with a heat exchange annular pipe, liquid inlet pumps and liquid outlet pumps are further arranged on the outer side of the recovery tank body, and the heat exchange annular pipe is communicated with the liquid inlet pump and the liquid outlet pump.
[0012] The processing liquid pump is arranged on the back of the recovery tank body, the liquid outlet end of the processing liquid pump is communicated with the liquid inlet end of the recovery tank body, the air suction pipe and the air conveying pipe are arranged on the upper part and the lower part of the inner cavity of the recovery tank body, and the heat-resistant fan is arranged between the air outlet end of the air suction pipe and the air inlet end of the air conveying pipe. The first heat-resistant pipe is communicated with the air outlet end of the static pressure kettle, the first suction fan is used to convey the hot air generated by the static pressure kettle to the inside of the processing tank body, and the filter screen plate is used to filter the hot air, the second fan and the second heat-resistant pipe are used to convey the hot air treated in the processing tank body to the inside of the recovery tank body, the hot air is distributed along the outer side of the air guide top seat, the liquid inlet pump and the liquid outlet pump convey and output the heat exchange medium into the heat exchange annular pipe through the liquid guide pipe, the heat in the hot air is recovered, the processing liquid such as alkaline solution is conveyed to the bottom of the inner cavity of the recovery tank body, and the heat-resistant fan conveys the gas after heat exchange into the inside of the processing liquid for purification.
[0013] Preferably, the top of the processing tank body is provided with a driving motor, and the inner cavity of the processing tank body is rotatably connected with a rotating shaft, and the driving motor is coaxially connected with the rotating shaft. The driving motor drives the rotating shaft to rotate on the processing tank body, and the rotating direction of the rotating shaft can be adjusted.
[0014] Preferably, the filter screen plate is two groups, and is arranged in the upper and lower parts of the inner cavity of the treatment tank body respectively, and the upper surface and the lower surface of the filter screen plate are provided with annular plates connected with the rotating shaft. The filter screen plate can intercept and separate the impurities in the hot air, and the filter screen plate is connected with the inner cavity of the treatment tank body, and the annular plates can rotate in the same direction with the rotating shaft.
[0015] Preferably, the outer side of the annular plate is provided with a scraping side plate, and the scraping side plate is tightly attached to the upper surface and the lower surface of the filter screen plate. The annular plate can drive the scraping side plate to rotate on the surface of the filter screen plate according to the rotating direction of the rotating shaft, so as to scrape off the impurities intercepted on the surface of the filter screen plate. This not only prolongs the service life of the filter screen plate, but also facilitates the cleaning of the filter screen plate and ensures the filtering effect.
[0016] Preferably, the inner cavity top of the treatment tank body is provided with a material guiding base, and the material guiding base and the air guiding base are conical in design. The impurities scraped off from the filter screen plate can be guided to the outer side of the bottom of the inner cavity of the treatment tank body by the material guiding base.
[0017] Preferably, the discharge end of the lower part of the outer surface of the treatment tank body is provided with a blocking plate, and the outer surface of the blocking plate is provided with a handle. The handle can drive the blocking plate to separate from the treatment tank body, so as to discharge the impurities outside the bottom of the inner cavity of the treatment tank body.
[0018] (Three) beneficial effects
[0019] Compared with the prior art, the static pressure kettle waste heat recovery device has the following beneficial effects:
[0020] The static pressure kettle waste heat recovery device, by the first heat-resistant conduit and the exhaust end of the static pressure kettle are communicated, the hot air generated by the static pressure kettle is transported to the inside of the treatment tank body by the first air suction fan, and the hot air is filtered by the filter screen plate, and the second fan and the second heat-resistant conduit transport the hot air treated in the treatment tank body to the inside of the recovery tank body, the hot air is distributed along the outer side of the air guiding base, the liquid inlet pump and the liquid outlet pump respectively transport and output the heat exchange medium to the heat exchange annular pipe through the liquid guide pipe, and the heat in the hot air is recovered, the hot air can be concentrated on the outer side of the heat exchange annular pipe through the air guiding base, so that the heat exchange effect can be effectively improved, and the treatment liquid, such as alkaline solution, is transported to the bottom of the inner cavity of the recovery tank body by the treatment liquid pump, and the heat-resistant fan transports the gas after heat exchange to the inside of the treatment liquid through the air suction pipe and the gas conveying pipe for purification. Not only the waste heat recovery effect is guaranteed, but also the toxic gas can be treated, and the recovery difficulty is reduced, and the static pressure kettle is suitable for waste heat recovery treatment. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1The utility model discloses a whole structure schematic diagram.
[0022] Figure 2 The utility model discloses a recovery tank body section view internal structure schematic diagram.
[0023] Figure 3 The utility model discloses a processing tank body section view internal structure schematic diagram.
[0024] Figure 4 The utility model discloses a rotating shaft and connecting structure schematic diagram.
[0025] In the drawing: 1, processing tank body;2, first heat -resistant pipe;3, first air suction fan;4, drive motor;5, filter screen board;6, rotating shaft;7, annular plate;8, scrape material side plate;9, material guide base;10, plugging plate;11, handle;12, recovery tank body;13, second fan;14, second heat -resistant pipe;15, gas guide top seat;16, heat exchange annular pipe;17, liquid inlet pump;18, liquid outlet pump;19, liquid guide pipe;20, processing liquid pump;21, air suction pipe;22, heat -resistant fan;23, gas delivery pipe. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the scope of the utility model.
[0027] The utility model provides a kind of technical scheme, a static pressure kettle waste heat recovery device, comprising: please refer to Figure 1 、 Figure 3 , processing tank body 1 and recovery tank body 12 being set to the outside of processing tank body 1, and the air inlet of processing tank body 1 is communicated with first air suction fan 3, and the air inlet of first air suction fan 3 is communicated with first heat -resistant pipe 2, and the inner chamber of processing tank body 1 is additionally provided with filter screen board 5;
[0028] Please refer to Figure 2 Second fan 13 is set to the outside of recovery tank body 12, and the air inlet of recovery tank body 12 is communicated with the air outlet of second fan 13, and the air inlet of second fan 13 and the air outlet of processing tank body 1 are communicated with second heat -resistant pipe 14;
[0029] The gas guide top base 15 is arranged at the top of the inner cavity of the recovery tank 12, and the outer side of the gas guide top base 15 is additionally provided with a heat exchange annular pipe 16, and the outer side of the recovery tank 12 is additionally provided with a liquid inlet pump 17 and a liquid outlet pump 18, and the heat exchange annular pipe 16 is in communication with the liquid inlet pump 17 and the liquid outlet pump 18 through a liquid guide pipe 19;
[0030] The treatment liquid pump 20 is arranged at the back of the recovery tank 12, and the liquid outlet end of the treatment liquid pump 20 is in communication with the liquid inlet end of the recovery tank 12, and the inner cavity of the recovery tank 12 is additionally provided with an air suction pipe 21 and an air conveying pipe 23 at the upper part and the lower part, respectively, and the air outlet end of the air suction pipe 21 and the air inlet end of the air conveying pipe 23 are in communication with a heat-resistant fan 22. By connecting the first heat-resistant pipe 2 with the air outlet end of the static pressure kettle, the heat-resistant fan 3 is used to convey the hot air generated by the static pressure kettle to the inside of the treatment tank 1, and the hot air is filtered by the filter screen plate 5. The second fan 13 and the second heat-resistant pipe 14 convey the hot air treated in the treatment tank 1 to the inside of the recovery tank 12, and the hot air is distributed along the outer side of the gas guide top base 15. The liquid inlet pump 17 and the liquid outlet pump 18 respectively convey and output the heat exchange medium into the heat exchange annular pipe 16 through the liquid guide pipe 19, and recover the heat in the hot air. The treatment liquid pump 20 conveys the treatment liquid, such as alkaline solution, to the bottom of the inner cavity of the recovery tank 12. The heat-resistant fan 22 conveys the gas after heat exchange to the inside of the treatment liquid through the air suction pipe 21 and the air conveying pipe 23 for purification. On the one hand, not only the waste heat recovery effect is ensured, but also the toxic gas can be treated, and the recovery difficulty is reduced, and the static pressure kettle is suitable for waste heat recovery treatment. On the other hand, the hot air can be concentrated on the outer side of the heat exchange annular pipe 16 through the gas guide top base 15, so that the heat exchange effect can be effectively improved.
[0031] Please refer to Figure 3 The top of the treatment tank 1 is additionally provided with a driving motor 4, and the inner cavity of the treatment tank 1 is rotationally connected with a rotating shaft 6, and the driving motor 4 is coaxially connected with the rotating shaft 6. The driving motor 4 drives the rotating shaft 6 to rotate on the treatment tank 1, and the rotating direction of the rotating shaft 6 can be adjusted. The filter screen plate 5 is two groups and is arranged at the upper part and the lower part of the inner cavity of the treatment tank 1, respectively, and the upper surface and the lower surface of the filter screen plate 5 are additionally provided with an annular plate 7, and the annular plate 7 is connected with the rotating shaft 6. The filter screen plate 5 can intercept and separate the impurities in the hot air, and the filter screen plate 5 is connected with the inner cavity of the treatment tank 1, and the annular plate 7 can rotate in the same direction with the rotating shaft 6.
[0032] Please refer to Figure 4The outer side of the annular plate 7 is provided with a scraping side plate 8, which is tightly attached to the upper surface and the lower surface of the filter screen plate 5. The annular plate 7 can drive the scraping side plate 8 to rotate on the surface of the filter screen plate 5 according to the rotation direction of the rotating shaft 6, so as to scrape the impurities intercepted on the surface of the filter screen plate 5, thereby prolonging the service life of the filter screen plate 5, facilitating the cleaning of the filter screen plate 5, and ensuring the filtering effect. The inner cavity top of the treatment tank body 1 is provided with a material guiding base 9, and the material guiding base 9 and the gas guiding top base 15 are conical in design. The impurities scraped and fallen from the filter screen plate 5 can be guided to the outer side of the inner cavity bottom of the treatment tank body 1 through the material guiding base 9.
[0033] Please refer to Figure 3 The outer surface of the discharge end of the lower part of the treatment tank body 1 is provided with a blocking plate 10, and the outer surface of the blocking plate 10 is provided with a handle 11. The handle 11 can drive the blocking plate 10 to separate from the treatment tank body 1, so as to discharge the impurities outside the inner cavity bottom of the treatment tank body 1.
[0034] In the scheme, the first heat-resistant pipe 2 is communicated with the exhaust end of the static pressure kettle, the first air suction fan 3 sends the hot air generated by the static pressure kettle to the inside of the treatment tank body 1, and the filter screen plate 5 filters the hot air, the second air fan 13 and the second heat-resistant pipe 14 send the treated hot air in the treatment tank body 1 to the inside of the recovery tank body 12, the hot air is distributed along the outer side of the gas guiding top base 15, the liquid inlet pump 17 and the liquid outlet pump 18 respectively send and output the heat exchange medium to the heat exchange annular pipe 16 through the liquid guiding pipe 19, and the heat in the hot air is recovered, the treatment liquid pump 20 sends the treatment liquid, such as alkaline solution, to the inner cavity bottom of the recovery tank body 12, the heat-resistant air fan 22 sends the gas after heat exchange to the inside of the treatment liquid through the air suction pipe 21 and the gas conveying pipe 23 for purification. The driving motor 4 drives the rotating shaft 6 to rotate on the treatment tank body 1, and the rotation direction of the rotating shaft 6 can be adjusted, the annular plate 7 drives the scraping side plate 8 to rotate on the surface of the filter screen plate 5 according to the rotation direction of the rotating shaft 6, so as to scrape the impurities intercepted on the surface of the filter screen plate 5, the impurities scraped and fallen from the filter screen plate 5 can be guided to the outer side of the inner cavity bottom of the treatment tank body 1 through the material guiding base 9, the handle 11 can drive the blocking plate 10 to separate from the treatment tank body 1, and the impurities can be discharged outward.
[0035] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0036] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A waste heat recovery device for a static pressure vessel, characterized in that, include: The processing tank (1) and the recycling tank (12) are located outside the processing tank (1). The air inlet of the processing tank (1) is connected to a first suction fan (3), and a first heat-resistant conduit (2) is connected to the air inlet of the first suction fan (3). A filter screen (5) is added to the inner cavity of the processing tank (1). The second fan (13) is located on the outside of the recovery tank (12), and the air inlet of the recovery tank (12) is connected to the air outlet of the second fan (13), and a second heat-resistant conduit (14) is connected between the air inlet of the second fan (13) and the air outlet of the processing tank (1). A gas guide top seat (15) is set at the top of the inner cavity of the recovery tank (12), and a heat exchange annular pipe (16) is added to the outside of the gas guide top seat (15). An inlet pump (17) and an outlet pump (18) are also added to the outside of the recovery tank (12), and a liquid guide pipe (19) is connected between the heat exchange annular pipe (16), the inlet pump (17), and the outlet pump (18). A processing liquid pump (20) is installed on the back of the recovery tank (12), and the liquid outlet of the processing liquid pump (20) is connected to the liquid inlet of the recovery tank (12). A suction pipe (21) and a gas delivery pipe (23) are respectively installed in the upper and lower parts of the inner cavity of the recovery tank (12), and a heat-resistant fan (22) is connected between the gas outlet of the suction pipe (21) and the gas inlet of the gas delivery pipe (23).
2. The waste heat recovery device for a static pressure vessel according to claim 1, characterized in that: A drive motor (4) is installed on the top of the processing tank (1), and a rotating shaft (6) is rotatably connected to the inner cavity of the processing tank (1). The drive motor (4) and the rotating shaft (6) are coaxially connected.
3. The waste heat recovery device for a static pressure vessel according to claim 2, characterized in that: The filter screen (5) consists of two sets, which are respectively set in the upper and lower parts of the inner cavity of the processing tank (1). The upper and lower surfaces of the filter screen (5) are provided with annular plates (7), which are connected to the rotating shaft (6).
4. The waste heat recovery device for a static pressure vessel according to claim 3, characterized in that: The outer side of the annular plate (7) is equipped with scraper side plates (8), and the scraper side plates (8) are closely attached to the upper and lower surfaces of the filter screen plate (5).
5. The waste heat recovery device for a static pressure vessel according to claim 1, characterized in that: The top of the inner cavity of the processing tank (1) is equipped with a material guide base (9), and both the material guide base (9) and the air guide top seat (15) are tapered.
6. The waste heat recovery device for a static pressure vessel according to claim 1, characterized in that: A sealing plate (10) is inserted at the discharge end of the lower outer surface of the processing tank (1), and a handle (11) is installed on the outer surface of the sealing plate (10).