Substrate ejection jig
By designing a substrate ejection fixture, the automated ejection of substrates is achieved using transmission columns and resin rods, solving the problem of time-consuming and labor-intensive manual removal, improving production efficiency and sorting accuracy, and protecting the health of operators.
Patent Information
- Application Number
- CN202423169593.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In existing technologies, the cut substrates are removed manually, which is time-consuming, labor-intensive, and results in low production efficiency and is harmful to the health of operators.
A substrate ejection fixture was designed, including components such as a lifting plate, a drive column, a pressure bar, and an elbow clamp for horizontal pressing. The pressure bar drives the drive column to move, and the resin rods are used to lift the cut substrates to achieve automated sorting.
It reduces manual operations, lowers labor intensity, improves production efficiency, ensures the accuracy and consistency of sorting, and protects the health of operators.
Smart Images
Figure CN223730014U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electronic manufacturing service field especially, it relates to substrate ejection fixture. BACKGROUND
[0002] The background of substrate ejection fixture is closely related to the development of electronic manufacturing industry, with the increasing popularity and performance requirement of electronic product, electronic manufacturing industry faces the challenge of improving production efficiency, reducing cost, guaranteeing product quality and shortening product listing time, under such background, surface mount technology is developed, and rapidly becomes the mainstream technology of electronic assembly industry, and in the production process of surface mount technology, after the completion of surface mount and welding of circuit board, it can be ejected by substrate ejection fixture.
[0003] After the cutting of substrate is completed, the staff first manually takes it out, then the staff places the taken substrate in the designated container or tray prepared in advance, and arranges according to different categories or production batches, so as to speed up the subsequent assembly, test or packaging process.
[0004] However, the cut substrate is manually taken out, which not only consumes time and effort, but also has extremely high labor intensity, thereby significantly reducing production efficiency, in addition, long-term repetitive labor also affects the health of the operator, increasing the risk of injury, therefore, the substrate ejection fixture is proposed to solve the above problems. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the utility model provides a substrate ejection fixture, which aims at improving the problem that the cut substrate is manually taken out in the prior art, which not only consumes time and effort, but also has extremely high labor intensity, thereby significantly reducing production efficiency.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a substrate ejection fixture, comprising a jacking plate, the jacking plate top is fixedly connected with transmission column, the transmission column top is rotatably connected with the pressure handle, the pressure handle outer wall both sides are rotatably connected with elbow clamp horizontal pressure type, the elbow clamp horizontal pressure type outer wall one side is fixedly connected with elbow clamp fixed plate, the elbow clamp fixed plate top is fixedly connected with lower bottom plate, the lower bottom plate bottom is fixedly connected with, the bottom is fixedly connected with upper bottom plate, the jacking plate bottom is fixedly connected with resin stick, the jacking plate bottom is fixedly connected with positioning pin one and positioning pin two, the upper bottom plate inside is connected with cutting fixture with product, the upper bottom plate inside is provided with guide assembly, the guide assembly is used for providing guide and positioning;
[0007] As a further description of the above technical solutions: the guide assembly includes a guide shaft one and a guide shaft two, the outer wall of the guide shaft one is slidably connected in the upper bottom plate, and the outer wall of the guide shaft two is fixedly connected in the upper bottom plate.
[0008] As a further description of the above technical solutions: the outer wall of the elbow clamp fixing plate is fixedly connected with a reinforcing rib on one side.
[0009] As a further description of the above technical solutions: the outer wall of the guide shaft one is slidably connected with a flat washer, and the outer wall of the guide shaft one is provided with a flange linear bearing.
[0010] As a further description of the above technical solutions: the jacking plate is fixedly connected with a spring, and one end of the spring is fixedly connected to the top of the upper bottom plate.
[0011] As a further description of the above technical solutions: a five-star handle is threadedly connected in the lower bottom plate.
[0012] As a further description of the above technical solutions: the lower bottom plate is fixedly connected with a bushing on the top.
[0013] The utility model has the following beneficial effects:
[0014] In the utility model, the transmission column is driven to move by the pressing handle, the transmission column drives the jacking plate to move, then the cut base plate is lifted by the resin rod, the manual sorting of the base plate is replaced, the labor intensity of the operator is reduced, the cut base plate is taken out by manual, which not only consumes time and effort, but also has high labor intensity, and the production efficiency is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The utility model provides a three-dimensional schematic view of base plate ejection jig.
[0016] Figure 2 The utility model provides an elbow clamp transverse pressing structure schematic view of base plate ejection jig.
[0017] Figure 3 The utility model provides a transmission column structure schematic view of base plate ejection jig.
[0018] Figure 4 The utility model provides a pressing handle structure schematic view of base plate ejection jig.
[0019] Legend:
[0020] 1, jacking plate; 2, flange linear bearing; 3, elbow clamp horizontal pressure type; 4, upper bottom plate; 5, elbow clamp fixing plate; 6, lower bottom plate; 7, guide shaft one; 8, flat washer; 9, spring; 10, resin rod; 11, positioning pin one; 12, positioning pin two; 13, guide shaft two; 14, bushing; 15, reinforcing rib; 16, five-star handle; 17, cutting jig with product; 18, press handle; 19, transmission column. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Reference Figure 1 Figure 4 An embodiment provided by the utility model: the base plate ejection jig, including jacking plate 1, jacking plate 1 top fixedly connected with transmission column 19, transmission column 19 top rotatably connected with press handle 18, press handle 18 outer wall both sides rotatably connected with elbow clamp horizontal pressure type 3, elbow clamp horizontal pressure type 3 outer wall one side fixedly connected with elbow clamp fixing plate 5, elbow clamp fixing plate 5 top fixedly connected with lower bottom plate 6, lower bottom plate 6 bottom fixedly connected with 20, 20 bottom fixedly connected with upper bottom plate 4, jacking plate 1 bottom fixedly connected with resin rod 10, jacking plate 1 bottom fixedly connected with positioning pin one 11 and positioning pin two 12, upper bottom plate 4 inside connected with cutting jig with product 17, upper bottom plate 4 inside is provided with guide assembly, guide assembly is used to provide orientation and positioning, guide assembly includes guide shaft one 7 and guide shaft two 13, guide shaft one 7 outer wall slidingly connected in upper bottom plate 4 inside, guide shaft two 13 outer wall fixedly connected in upper bottom plate 4 inside, elbow clamp fixing plate 5 outer wall one side fixedly connected with reinforcing rib 15, guide shaft one 7 outer wall slidingly connected with flat washer 8, guide shaft one 7 outer wall is provided with flange linear bearing 2, jacking plate 1 fixedly connected with spring 9, spring 9 one end fixedly connected in upper bottom plate 4 top, lower bottom plate 6 inside screw threadedly connected with five-star handle 16, lower bottom plate 6 top fixedly connected with bushing 14;
[0023] Specifically, in the process of sorting and ejecting the substrate using the substrate ejecting jig, first, the whole substrate needs to be placed in the positioning clamp, the positioning clamp ensures the stability of the substrate during cutting, avoiding cutting errors caused by movement or vibration. After the substrate is cut into multiple independent small substrates, the operator needs to use the positioning pin one 11 and the positioning pin two 12 for accurate positioning. Next, the positioning clamp is placed on the substrate ejecting jig together with the cut small substrates. The design of the jig usually considers the convenience and efficiency of operation, so the operator only needs to press the two side handles 18 to start the ejecting mechanism. The pressing of the handle 18 drives the transmission column 19 to move up and down, and the movement of the transmission column 19 drives the lifting plate 1 to move accordingly. The movement of the lifting plate 1 is the core of the whole ejecting process. It ejects the cut independent small substrate through cooperation with the resin rod 10. The resin rod 10 has good wear resistance and self-lubricating property, which can ensure the smoothness of the ejecting process and the integrity of the substrate. After ejecting, the small substrate is lifted to a certain height from the jig, which is convenient for the operator to perform the next tray arranging operation. Tray arranging is the process of placing the ejected small substrates neatly in a specific tray or container. The operator needs to buckle the tray arranging to the jig, then take it off together with the clamp, and turn it over to place it on the desktop or other workbench. In this way, the independent small substrates can be neatly arranged in the tray. The whole process not only reflects the advantages of the substrate ejecting jig in precise control, but also demonstrates its key role in improving production efficiency and ensuring product quality. By reducing manual operation and reducing labor intensity, the accuracy and consistency of sorting are ensured. The substrate ejecting jig plays an indispensable role in the modern electronic manufacturing industry.
[0024] Working principle: When using the substrate ejecting jig, the substrate starts as a whole and is placed in the positioning clamp. After cutting by the cutting machine, it becomes an independent small substrate. The positioning pin one 11 and the positioning pin two 12 are used for positioning. After the clamp is placed on the substrate ejecting jig, the two side handles 18 are pressed, and then the handle 18 drives the transmission column 19 to move up and down, which drives the lifting plate 1 to move, and then the resin rod 10 ejects the cut independent small substrate. Then the tray arranging is buckled to the jig, taken off together with the clamp, and turned over to place on the desktop. The independent small substrate can be tray arranged.
[0025] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A substrate ejector jig comprising an ejector plate (1), characterized in that: The top lifting plate (1) top fixedly connected with transmission column (19), the transmission column (19) top rotationally connected with the pressure handle (18), the pressure handle (18) outer wall both sides rotationally connected with elbow clamp horizontal pressure type (3), the elbow clamp horizontal pressure type (3) outer wall one side fixedly connected with elbow clamp fixed plate (5), the elbow clamp fixed plate (5) top fixedly connected with lower bottom plate (6), the lower bottom plate (6) bottom fixedly connected with (20), the (20) bottom fixedly connected with upper bottom plate (4), the top lifting plate (1) bottom fixedly connected with resin stick material (10), the top lifting plate (1) bottom fixedly connected with positioning pin one (11) and positioning pin two (12), the upper bottom plate (4) inside connected with cutting jig with product (17), the upper bottom plate (4) inside is provided with guide assembly, the guide assembly is used for providing guide and positioning.
2. The substrate ejection jig according to claim 1, characterized by: The guide assembly includes guide shaft one (7) and guide shaft two (13), the guide shaft one (7) outer wall is slidably connected in the upper bottom plate (4), the guide shaft two (13) outer wall is fixedly connected in the upper bottom plate (4).
3. The substrate ejection jig according to claim 2, characterized by: The elbow clamp fixed plate (5) outer wall one side fixedly connected with reinforcing rib (15).
4. The substrate ejection jig according to claim 3, characterized by: The guide shaft one (7) outer wall is slidably connected with flat washer (8), and the guide shaft one (7) outer wall is provided with flange linear bearing (2).
5. The substrate ejection gripper of claim 2, wherein: The top lifting plate (1) is fixedly connected with spring (9), and one end of the spring (9) is fixedly connected to the top of the upper bottom plate (4).
6. The substrate ejection jig according to claim 5, characterized by: The lower bottom plate (6) is internally threadedly connected with five-star handle (16).
7. The substrate ejection gripper of claim 6, wherein: The lower bottom plate (6) top fixedly connected with bushing (14).