Special-shaped flexible photovoltaic module structure
By using multi-pattern design and plug-in fixing structure for irregularly shaped flexible photovoltaic modules, the problem of fixing the shape of flexible photovoltaic modules is solved, realizing personalized needs and stable installation, and improving power generation efficiency and aesthetic value.
Patent Information
- Application Number
- CN202423074825.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing flexible photovoltaic modules have fixed shapes, sizes, and power, making it difficult to meet customers' personalized needs and installation requirements.
The design incorporates a flexible photovoltaic module structure with multiple patterns and a plug-in fixing structure, allowing for customized installation based on the characteristics of the mounting surface. This includes splicing multiple crystalline silicon cells into different geometric shapes and achieving stable installation through plug-in fasteners and bolt connections.
To meet customers' personalized needs, enhance aesthetic value, ensure stable installation of photovoltaic modules on non-planar or curved surfaces, and improve power generation efficiency and installation convenience.
Smart Images

Figure CN223730193U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of photovoltaic technology, and particularly relates to a special-shaped flexible photovoltaic module structure. BACKGROUND
[0002] As the end product of photovoltaic power generation, photovoltaic modules have various shapes, among which, flexible photovoltaic modules are widely used in various buildings due to their light weight and bendability. However, the shape, size and power of conventional flexible photovoltaic modules are fixed and single, and it is difficult to meet various personalized needs. At present, the shape of conventional flexible photovoltaic modules is mostly rectangular, and the inside is full of cell pieces without patterns, and the size and power are basically common specifications, which is difficult to meet the personalized needs and installation needs of customers. CONTENT OF THE UTILITY MODEL
[0003] The main purpose of the application is to provide a special-shaped flexible photovoltaic module structure. The application can meet the personalized needs of customers and adapt to different installation needs by designing the flexible photovoltaic module with multiple patterns.
[0004] To achieve the above purpose, the application provides the following technical scheme:
[0005] A special-shaped flexible photovoltaic module structure comprises a special-shaped flexible photovoltaic module and a fixing structure, wherein the special-shaped flexible photovoltaic module comprises a flexible packaging body, and a plurality of crystalline silicon cell pieces with the same size and spliced into a set geometric shape are packaged in the flexible packaging body; the fixing structure is arranged at the bottom of the special-shaped flexible photovoltaic module, and the special-shaped flexible photovoltaic module is fixedly installed on a to-be-installed surface through the fixing structure.
[0006] Optionally, the fixing structure comprises a first fixing piece and a second fixing piece, wherein the first fixing piece and the second fixing piece are inserted.
[0007] Optionally, the first fixing piece comprises a first base, a first pressing block and a first fixing plate, wherein the first base is connected with the first pressing block in a matched mode, a first gap is formed between the first base and the first pressing block, and one side edge of the special-shaped flexible photovoltaic module is clamped in the first gap; the first base and the first fixing plate are integrally formed, the first fixing plate is located at the bottom of the special-shaped flexible photovoltaic module, and extends from one side edge of the special-shaped flexible photovoltaic module to the middle position.
[0008] Optionally, the first base comprises a first groove, a second groove and a first connecting platform, the first groove and the second groove are integrally connected with the first fixed plate through the first connecting platform, a first baffle is arranged at the connection of the first groove and the second groove, a second baffle is arranged on the side of the second groove away from the first groove, and a first mounting hole is arranged in the middle of the first groove.
[0009] Optionally, the first pressing block is in a stepped shape and comprises integrally formed first and second pressing covers, the first pressing cover is located in the first groove and matches the first groove, a first pressing baffle is arranged at the connection of the first and second pressing covers, the first pressing baffle is located in the first groove and tightly abuts against the first connecting platform, a second pressing baffle is arranged on the side of the first pressing cover away from the second pressing cover, the second pressing baffle is located in the second groove and tightly abuts against the second groove, a first through hole is arranged in the middle of the first pressing cover, first screw holes are symmetrically arranged on both sides of the first through hole, the first through hole is arranged in correspondence with the first mounting hole, and the first screw holes are symmetrically arranged with the first bolt holes.
[0010] Optionally, the second fixing member comprises a second base, a second pressing block and a second fixed plate, the second base is connected with the second pressing block in a matching manner, a second gap is formed between the second base and the second pressing block, and the other side edge of the profiled flexible photovoltaic module is located in the second gap; the second base and the second fixed plate are integrally formed, the second fixed plate extends from the other side edge of the profiled flexible photovoltaic module to the first fixed plate, a slot is arranged on the second fixed plate, and the first fixed plate is inserted with the second fixed plate through the slot.
[0011] Optionally, the second base comprises a third groove, a fourth groove and a second connecting platform, the third groove and the fourth groove are integrally connected with the second fixed plate through the second connecting platform, a third baffle is arranged at the connection of the third groove and the fourth groove, a fourth baffle is arranged on the side of the fourth groove away from the third groove, and a second mounting hole is arranged in the middle of the third groove, second bolt holes are symmetrically arranged on both sides of the second mounting hole.
[0012] Optionally, the second pressing block is in a stepped shape and comprises a third pressing cover and a fourth pressing cover which are integrally formed, wherein the third pressing cover is located in the third groove and matches the third groove, the third pressing cover is provided with a third pressing piece at the connection position of the third pressing cover and the fourth pressing cover, the third pressing piece is located in the third groove and tightly contacts the second connecting platform, the side of the third pressing cover away from the fourth pressing cover is provided with a fourth pressing piece, the fourth pressing piece is located in the fourth groove and tightly contacts the fourth groove, the middle part of the third pressing cover is provided with a second through hole, the two sides of the second through hole are symmetrically provided with second screw holes, the second through hole is correspondingly arranged at the second mounting hole, and the second screw holes are symmetrically arranged at the second bolt holes.
[0013] Optionally, the bottom of the first fixed plate is provided with a plurality of fastening nuts which are arranged at equal intervals and arranged along the extension direction of the first fixed plate, and the bottom of the second fixed plate is provided with a sliding groove, the plurality of fastening nuts slide in the sliding groove while the first fixed plate and the second fixed plate are inserted.
[0014] Optionally, the first connecting platform and the second connecting platform are both in a hollow structure.
[0015] The present application has the following beneficial effects:
[0016] 1. The present application can be designed in different geometric shapes, which not only meets the individual needs of different customers, but also improves the aesthetic value of the product, so that it can be better integrated into architectural design.
[0017] 2. The present application allows the operator to adjust the position of the photovoltaic module according to the actual needs, to ensure the best installation angle and flatness. Especially on a non-planar or curved installation surface, this design provides great flexibility. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a top view of a special-shaped flexible photovoltaic module structure provided by an embodiment of the present application;
[0019] Figure 2 is an oblique view of a special-shaped flexible photovoltaic module structure provided by another embodiment of the present application;
[0020] Figure 3 is a bottom view of a special-shaped flexible photovoltaic module structure provided by another embodiment of the present application;
[0021] Figure 4 is a cross-sectional view of a special-shaped flexible photovoltaic module provided by another embodiment of the present application;
[0022] Figure 5is a schematic diagram of a rhombus-shaped special-shaped flexible photovoltaic module provided by another embodiment of the present application;
[0023] Figure 6 is a front view of a first fixing member provided by another embodiment of the present application;
[0024] Figure 7 is a disassembled schematic diagram of the first fixing member provided by another embodiment of the present application;
[0025] Figure 8 is a front view of a second fixing member provided by another embodiment of the present application;
[0026] Figure 9 is a disassembled schematic diagram of the second fixing member provided by another embodiment of the present application;
[0027] Figure 10 is a bottom view of the first fixing member provided by another embodiment of the present application;
[0028] Figure 11 is a bottom view of the second fixing member provided by another embodiment of the present application;
[0029] Figure 12 is a schematic diagram of the first fixing member and the second fixing member to be assembled provided by another embodiment of the present application;
[0030] Figure 13 is a schematic diagram of the first fixing member and the second fixing member after being assembled provided by another embodiment of the present application;
[0031] Figure 14 is a plan view of the first fixing member and the second fixing member after being assembled provided by another embodiment of the present application;
[0032] Figure 15 is a schematic diagram of the connection of the first base and the first pressing block provided by another embodiment of the present application;
[0033] Figure 16 is a schematic diagram of the connection of the second base and the second pressing block provided by another embodiment of the present application;
[0034] Figure 17 is a schematic diagram of the installation of the special-shaped flexible photovoltaic module structure on the outer surface of a building glass provided by another embodiment of the present application;
[0035] Figure 18 is a schematic diagram of the installation of the special-shaped flexible photovoltaic module structure on the outer surface of a building wall provided by another embodiment of the present application.
[0036] The reference signs are explained as follows:
[0037] 1, Special-shaped flexible photovoltaic module; 2, Flexible package; 3, Crystalline silicon cell; 4, First fixing part; 4-1, First base, 4-1-1, First groove; 4-1-2, Second groove; 4-1-3, Second blocking piece; 4-1-4, First blocking piece; 4-1-5, First connecting table; 4-1-6, First bolt hole; 4-1-7, First mounting hole; 4-2, First pressing block; 4-2-1, First pressing cover; 4-2-2, Second pressing cover; 4-2-3, Second pressing piece; 4-2-4, First pressing piece; 4-2-5, First threaded hole; 4-2-6, First through hole; 4-3, First fixing plate; 4-4, Fastening nut; 5, Second fixing part; 5-1, Second base; 5-1-1, Third groove; 5-1-2, Fourth groove; 5-1-3, Fourth blocking piece; 5-1-4, Third blocking piece; 5-1-5, Second connecting table; 5-1-6, Second bolt hole; 5-1-7, Second mounting hole; 5-2, Second pressing block; 5-2-1, Third pressing cover; 5-2-2, Fourth pressing cover; 5-2-3, Fourth pressing piece; 5-2-4, Third pressing piece; 5-2-5, Second threaded hole; 5-2-6, Second through hole; 5-3, Second fixing plate; 5-4, Slot; 5-5, Slotted guide; 6, First machine screw; 7, Second machine screw; 8, Structural adhesive; 9, Building glass; 10, Expansion bolt; 11, Building wall; 12, Junction box; 13, Double cable; 14, DC waterproof male connector. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0039] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.
[0040] In the present application, unless otherwise explicitly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be internal connection of two elements or interaction relationship between two elements, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.
[0041] In addition, if the description of "first", "second" and the like is involved in the embodiments of the present application, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. For example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art. When the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist and is not within the protection scope required by the present application.
[0042] Figure 1 、 Figure 2 and Figure 3 is a structural schematic diagram of a special-shaped flexible photovoltaic module structure according to an embodiment of the present application, as shown in Figure 1 、 Figure 2 and Figure 3 , the special-shaped flexible photovoltaic module structure comprises a special-shaped flexible photovoltaic module 1 and a fixing structure, wherein the special-shaped flexible photovoltaic module 1 comprises a flexible packaging body 2, and a plurality of crystalline silicon cell pieces 3 with the same size and spliced into a set geometric shape are packaged in the flexible packaging body 2; the fixing structure is arranged at the bottom of the special-shaped flexible photovoltaic module 1, and the special-shaped flexible photovoltaic module 1 is fixedly installed on a surface to be installed through the fixing structure.
[0043] In the embodiment, the plurality of crystalline silicon cell pieces 3 in the special-shaped flexible photovoltaic module 1 can be spliced into various geometric shapes, for example, a heart shape as shown in Figure 1 , a cross shape as shown in Figure 4 , a diamond shape as shown in Figure 5 , and other geometric shapes. Here, they will not be listed one by one. It should be noted that by splicing the plurality of crystalline silicon cell pieces 3 into a heart shape, a cross shape, a diamond shape and other geometric shapes, the special-shaped flexible photovoltaic module 1 can better meet the individual needs of different customers. Whether it is used for commercial buildings or residential decoration, the diversified shapes make the photovoltaic module not only a power generation device, but also an artistic expression or design element. In addition, photovoltaic modules of different geometric shapes can be customized according to the specific conditions of the installation position (such as orientation, inclination angle, etc.) to ensure the maximum light receiving area and efficiency, thereby helping to improve the power generation capacity, especially in environments with limited space or complex lighting conditions.
[0044] On the basis of the above structure, the profiled flexible photovoltaic module structure further comprises a junction box 12, a double-stranded cable 13, and a DC waterproof male head 14. The junction box 12 is mounted on the back or side of the profiled flexible photovoltaic module. The junction box 12 contains electrical elements such as fuses, diodes, etc. for connecting the output terminals of the photovoltaic cells, which can protect the circuit and prevent reverse current. The junction box 12 also provides a convenient operating interface, so that the installer can easily connect or disconnect the power line and perform necessary debugging or maintenance work. One end of the double-stranded cable 13 is connected to the corresponding terminal in the junction box 12, and the other end is connected to other devices or systems through the DC waterproof male head 14. The DC waterproof male head 14 serves as the connection interface between the photovoltaic module and the external system, allowing the external system to quickly connect to the packaged photovoltaic module.
[0045] In another example embodiment, the fixing structure includes at least one.
[0046] In actual application, the specific number of fixing structures can be set according to the characteristics of the installation surface (such as flatness, material, shape, etc.) and specific installation requirements (such as wind load, seismic load, etc. environmental factors). For example, on larger photovoltaic modules, or when the installation surface is irregular or in harsh environments, multiple fixing structures can be configured to distribute the load and provide more reliable fixing effect.
[0047] The present application allows the designer to adjust the specific number of fixing structures according to actual needs, thereby ensuring that the profiled flexible photovoltaic module 1 can be safely and stably installed and worked under various conditions.
[0048] In another example embodiment, the fixing structure includes a first fixing member 4 and a second fixing member 5, and the first fixing member 4 and the second fixing member 5 are inserted.
[0049] In this embodiment, the first fixing member 4 and the second fixing member 5 are connected by insertion, allowing the operator to adjust the position of the profiled flexible photovoltaic module 1 during installation according to actual needs. For example, if it is found that the position of the photovoltaic module needs to be fine-tuned during installation, the first fixing member 4 can be slid forward and backward in the second fixing member 5 to achieve this without the need to reposition the entire fixing structure, thereby greatly simplifying the installation process. In addition, for a non-planar or curved installation surface, the use of an insertion method allows the first fixing member 4 and the second fixing member 5 to slide along the contour of the installation surface, thereby better fitting the installation surface and ensuring the flatness and stability of the photovoltaic module after installation. Furthermore, the use of an insertion method also allows the distance between the first fixing member 4 and the second fixing member 5 to be adjustable, so that even after the photovoltaic module is installed, the tension or installation angle of the photovoltaic module can be adjusted according to actual conditions to optimize its performance.
[0050] In summary, the first fixing member 4 and the second fixing member 5 are connected by using an insertion method, which not only improves the convenience of photovoltaic module installation and use, but also enhances the ability of the photovoltaic module to cope with complex environments.
[0051] In another exemplary embodiment, as shown in Figure 6 The first fixing member 4 includes a first base 4-1, a first pressing block 4-2, and a first fixing plate 4-3. The first base 4-1 is connected to the first pressing block 4-2 in a mating manner, and a first gap is formed between the first base 4-1 and the first pressing block 4-2, with one side edge of the profiled flexible photovoltaic module 1 being clamped in the first gap. The first base 4-1 and the first fixing plate 4-3 are integrally formed, with the first fixing plate 4-3 being located at the bottom of the profiled flexible photovoltaic module 1 and extending from one side edge of the profiled flexible photovoltaic module 1 to a middle position thereof.
[0052] In this embodiment, the first base 4-1 and the first pressing block 4-2 are designed to have a specific shape and size to achieve a close fit, which can ensure that one side edge of the profiled flexible photovoltaic module 1 is clamped securely in the first gap formed by the two, preventing displacement or loosening of the profiled flexible photovoltaic module 1 after installation. In addition, the first fixing plate 4-3 extends from one side edge of the profiled flexible photovoltaic module 1 to a middle position thereof, which helps to evenly distribute external forces applied to a larger area, thereby enhancing the stability of the fixing and to some extent acting as a support to prevent the profiled flexible photovoltaic module 1 from deforming due to external forces.
[0053] In another exemplary embodiment, as shown in Figure 7As shown, the first base 4-1 comprises a first groove 4-1-1, a second groove 4-1-2 and a first connecting platform 4-1-5, wherein the first groove 4-1-1 and the second groove 4-1-2 are integrally connected with the first fixing plate 4-3 through the first connecting platform 4-1-5, a first baffle 4-1-4 is arranged at the connection between the first groove 4-1-1 and the second groove 4-1-2, a second baffle 4-1-3 is arranged at the side of the second groove 4-1-2 away from the first groove 4-1-1, a first mounting hole 4-1-7 is arranged at the middle of the first groove 4-1-1, and first bolt holes 4-1-6 are symmetrically arranged at both sides of the first mounting hole 4-1-7.
[0054] In this embodiment, the first base 4-1 is designed with double grooves, which can provide positioning space for the first pressing block 4-2, and can ensure close cooperation between the first pressing block 4-2 and the first base 4-1 during installation, and can also ensure that the edge of the special-shaped flexible photovoltaic module 1 can be stably clamped in the first gap formed by the two, so as to ensure that it can remain stable in various environments (such as strong wind and other bad weather).
[0055] In another exemplary embodiment, continuing to refer to Figure 7 , the first pressing block 4-2 is in a stepped shape and comprises a first pressing cover 4-2-1 and a second pressing cover 4-2-2 which are integrally formed, wherein the first pressing cover 4-2-1 is located in the first groove 4-1-1 and matches the first groove 4-1-1, a first pressing piece 4-2-4 is arranged at the connection between the first pressing cover 4-2-1 and the second pressing cover 4-2-2, the first pressing piece 4-2-4 is located in the first groove 4-1-1 and closely adheres to the first connecting platform 4-1-5, a second pressing piece 4-2-3 is arranged at the side of the first pressing cover 4-2-1 away from the second pressing cover 4-2-2, the second pressing piece 4-2-3 is located in the second groove 4-1-2 and closely adheres to the second groove 4-1-2, a first through hole 4-2-6 is arranged at the middle of the first pressing cover 4-2-1, first screw holes 4-2-5 are symmetrically arranged at both sides of the first through hole 4-2-6, the first through hole 4-2-6 is correspondingly arranged with the first mounting hole 4-1-7, and the first screw holes 4-2-5 are symmetrically arranged with the first bolt holes 4-1-6.
[0056] In this embodiment, the first pressing block 4-2 is in the shape of a step, which can make the first pressing block 4-2 perfectly match the first groove 4-1-1 and the second groove 4-1-2 on the first base 4-1, ensuring the accuracy and stability of the installation of the special-shaped flexible photovoltaic module 1. In addition, the first pressing piece 4-2-4 is arranged at the connection between the first pressing cover 4-2-1 and the second pressing cover 4-2-2, and the pressing piece is located in the first groove 4-1-1 and tightly attached to the first connecting platform 4-1-5; while the second pressing piece 4-2-3 is arranged on the side of the first pressing cover 4-2-1 away from the second pressing cover 4-2-2, and the pressing piece is located in the second groove 4-1-2 and tightly contacts with the second groove 4-1-2. The segmented pressing piece can increase the contact area and provide better clamping force, while ensuring that the first pressing block 4-2 can exert sufficient pressure on the special-shaped flexible photovoltaic module 1 without damaging it, so as to firmly fix the edges of the module and keep it stable even under external forces (such as wind load).
[0057] In summary, the special structure of the first pressing block 4-2 helps to evenly disperse the pressure from above, reduces the risk of local stress concentration, and thus improves the durability and reliability of the first fixing part 4.
[0058] Next, the installation process of the first base 4-1 and the first pressing block 4-2 will be briefly described. First, the first through hole 4-2-6 of the first pressing cover 4-2-1 is aligned with the first mounting hole 4-1-7 of the first base 4-1, then the first machine screw 6 is inserted into the first mounting hole 4-1-7 through the first through hole 4-2-6 (as shown in Figure 15 The first machine screw 6 is then tightened using a wrench or other tool, so that the head of the first machine screw 6 tightly fits on the first pressing cover 4-2-1, and the threaded part of the first machine screw 6 extends into the first mounting hole 4-1-7 and engages with it. This process not only realizes physical connection, but also ensures that the first pressing block 4-2 will not easily loosen or shift through friction and mechanical locking.
[0059] In another exemplary embodiment, as Figure 8As shown, the second fixing member 5 comprises a second base 5-1, a second pressing block 5-2 and a second fixing plate 5-3, wherein the second base 5-1 is connected with the second pressing block 5-2 in a matching mode, and a second gap is formed between the second base 5-1 and the second pressing block 5-2, and the other side edge of the profiled flexible photovoltaic module 1 is clamped in the second gap; the second base 5-1 is integrally formed with the second fixing plate 5-3, the second fixing plate 5-3 is located at the bottom of the profiled flexible photovoltaic module 1 and extends from the other side edge of the profiled flexible photovoltaic module 1 to the position of the first fixing plate 4-3, and the second fixing plate 5-3 is provided with a slot 5-4, and the first fixing plate 4-3 is inserted into the second fixing plate 5-3 through the slot 5-4.
[0060] In this embodiment, the slot 5-4 provided in the second fixing plate 5-3 can provide an accurate insertion path for the first fixing plate 4-3, so as to ensure that the first fixing member 4 can be smoothly connected with the second fixing member 5. This design can avoid the problem of inaccurate positioning caused by the traditional fixing mode, thereby improving the installation accuracy of the fixing structure. In addition, the design of the slot 5-4 can make the same fixing structure adapt to photovoltaic modules of different sizes or shapes, thereby reducing the need for customizing special fixing structures for specific specifications of products, and thus reducing the production cost and improving the market competitiveness of the products.
[0061] In another example embodiment, as shown in Figure 9 As shown, the second base 5-1 comprises a third groove 5-1-1, a fourth groove 5-1-2 and a second connecting table 5-1-5, wherein the third groove 5-1-1 and the fourth groove 5-1-2 are integrally connected with the second fixing plate 5-3 through the second connecting table 5-1-5, a third blocking piece 5-1-4 is arranged at the connection between the third groove 5-1-1 and the fourth groove 5-1-2, a fourth blocking piece 5-1-3 is arranged on the side of the fourth groove 5-1-2 away from the third groove 5-1-1, a second mounting hole 5-1-7 is arranged at the middle part of the third groove 5-1-1, and second bolt holes 5-1-6 are symmetrically arranged on both sides of the second mounting hole 5-1-7.
[0062] In this embodiment, the second base 5-1 has the same structure as the first base 4-1, and thus the second base 5-1 has the same functions and technical effects as the first base 4-1, which will not be described here.
[0063] In another example embodiment, continuing to refer to Figure 9The second pressing block 5-2 is also stepped, comprising a third pressing cover 5-2-1 and a fourth pressing cover 5-2-2 which are integrally formed. The third pressing cover 5-2-1 is located in the third groove 5-1-1 and matches the third groove 5-1-1. The third pressing cover 5-2-1 is provided with a third pressing piece 5-2-4 at the connection with the fourth pressing cover 5-2-2. The third pressing piece 5-2-4 is located in the third groove 5-1-1 and closely matches the second connecting platform 5-1-5. The third pressing cover 5-2-1 is provided with a fourth pressing piece 5-2-3 on the side away from the fourth pressing cover 5-2-2. The fourth pressing piece 5-2-3 is located in the fourth groove 5-1-2 and closely matches the fourth groove 5-1-2. The third pressing cover 5-2-1 is provided with a second through hole 5-2-6 in the middle. The second through hole 5-2-6 is provided with a second screw hole 5-2-5 symmetrically on both sides. The second through hole 5-2-6 corresponds to the second mounting hole 5-1-7, and the second screw hole 5-2-5 corresponds to the second bolt hole 5-1-6.
[0064] In this embodiment, the second pressing block 5-2 has the same structure as the first pressing block 4-2, so it has the same functions and technical effects as the first pressing block 4-2, which will not be repeated here. In addition, the second pressing block 5-2 is also mounted on the second base 5-1 by machine screws (using the second machine screw 7, as shown in Figure 16
[0065] In another exemplary embodiment, as shown in Figure 10 Figure 11 Figure 12 The bottom of the first fixed plate 4-3 is provided with a plurality of fastening nuts 4-4 which are arranged along the extension direction of the first fixed plate 4-3. The bottom of the second fixed plate 5-3 is provided with a sliding groove 5-5. The plurality of fastening nuts 4-4 slide in the sliding groove 5-5 when the first fixed plate 4-3 and the second fixed plate 5-3 are inserted.
[0066] In this embodiment, the fastening nut 4-4 is threadedly engaged with the bolt or screw, and can firmly secure the matched first fixing plate 4-3 to the second fixing plate 5-3. After the first fixing plate 4-3 is inserted into the slot 5-4 of the second fixing plate 5-3, the operator can slide the fastening nut 4-4 to the appropriate position in the sliding groove 5-5, and lock the fastening nut 4-4 in the sliding groove 5-5 by tightening, so that the fastening nut 4-4 and the sliding groove 5-5 form a firm locking structure, thereby achieving the fixed connection of the first fixing plate 4-3 and the second fixing plate 5-3 (as shown in Figure 13 and Figure 14 This locking mechanism can ensure that the profiled flexible photovoltaic module 1 will not easily move or fall off even under the action of wind load or other external force. In addition, since the fastening nut 4-4 can slide in the sliding groove 5-5, first, the position of the photovoltaic module can be fine-tuned during installation, so that the operator can adjust the optimal installation position of the module according to the actual situation on site, without the need to disassemble or reposition the entire photovoltaic module, thereby improving the installation efficiency of the photovoltaic module; second, through the sliding fastening method, the same fixing structure can be applied to photovoltaic modules of different sizes or shapes, thereby increasing the versatility of the fixing structure and reducing the need to customize special fixing structures for photovoltaic modules of different specifications; third, when the photovoltaic module needs to be disassembled or reinstalled, the operator only needs to loosen the fastening nut 4-4, and then easily pull out the first fixing plate 4-3 from the slot 5-4 to achieve the separation of the first fixing plate 4-3 and the second fixing plate 5-3, thereby simplifying the maintenance work. Fourth, if a component is damaged (such as the first pressing block 4-2 or the second pressing block 5-2), the damaged part can be replaced individually without replacing the entire fixing device.
[0067] In another exemplary embodiment, the first connecting platform 4-1-5 and the second connecting platform 5-1-5 both adopt a hollow structure.
[0068] In this embodiment, by setting the first connecting table 4-1-5 and the second connecting table 5-1-5 as a hollow structure, first, the weight of the entire photovoltaic module can be reduced, making it easier to fix on different installation surfaces. Second, the hollow structure provides additional space for fasteners such as bolts, allowing more flexible adjustment of the position or angle of the photovoltaic module during installation. This helps to achieve the best light receiving angle, improve power generation efficiency, and better fit on uneven surfaces, ensuring the flatness and aesthetics after installation. Third, the hollow structure can make the first base 4-1 and the second base 5-1 better adapt to uneven installation surfaces, adjust the height consistency of the base through the internal space, and ensure that the photovoltaic module can be stably and firmly installed on any installation surface. Fourth, the hollow structure can provide a hidden and orderly channel for wires, cables and other necessary accessories, avoiding the influence of the external environment on the lines, while simplifying the complexity of the installation process and improving the neatness and safety of the system.
[0069] Figure 17 is another embodiment provided by the present application. When installing the special-shaped flexible photovoltaic module 1 structure on the outer surface of the building glass 9, as shown in Figure 17 , first, structural glue 8 needs to be evenly applied on the bottom of the first base 4-1 and the second base 5-1. Then press the first base 4-1 and the second base 5-1 coated with structural glue 8 on the outer surface of the building glass 9 and assist in fixing. After the structural glue 8 is completely cured and reaches sufficient strength, the installation of the special-shaped flexible photovoltaic module 1 is completed.
[0070] Figure 18 is another embodiment provided by the present application. When installing the special-shaped flexible photovoltaic module 1 structure on the outer surface of the building wall, as shown in Figure 18 , if you want to install the special-shaped flexible photovoltaic module 1 structure on the outer surface of the building wall 11, first, drill a round hole on the outer surface of the building wall 11 that meets the installation requirements of the expansion bolt 10. Insert the bolt rod of the expansion bolt 10 into the drilled round hole, make sure the bolt rod part is exposed outside the outer surface of the building wall 11 with appropriate length for subsequent connection. Then adjust the position of the photovoltaic module so that all the holes in the first pressing block 4-2, the second pressing block 5-2, the first base 4-1 and the second base 5-1 can accurately pass through the exposed bolt rod of the expansion bolt 10. Finally, tighten the nut of the expansion bolt 10 to firmly fix the special-shaped flexible photovoltaic module 1 on the building wall 11.
[0071] The above merely preferred embodiments of the present application and are not intended to limit the patent scope of the present application, any equivalent structure or equivalent process transformation made by using the content of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A profiled flexible photovoltaic module structure, characterized by, The special-shaped flexible photovoltaic module structure comprises: a special-shaped flexible photovoltaic module (1) and a fixing structure, wherein, the special-shaped flexible photovoltaic module (1) comprises a flexible package body (2) in which a plurality of crystalline silicon cell pieces (3) of the same size and spliced into a set geometric shape are packaged; the fixing structure is arranged at the bottom of the special-shaped flexible photovoltaic module (1), and the special-shaped flexible photovoltaic module (1) is fixedly installed on a surface to be installed through the fixing structure; the fixing structure comprises: a first fixing member (4) and a second fixing member (5), wherein, the first fixing member (4) and the second fixing member (5) are inserted and connected, and the first fixing member (4) can slide forward and backward in the second fixing member (5).
2. A profiled flexible photovoltaic module structure according to claim 1, wherein, the first fixing member (4) comprises: a first base (4-1), a first pressing block (4-2) and a first fixing plate (4-3), wherein, the first base (4-1) is connected with the first pressing block (4-2) in a matched mode, a first gap is formed between the first base (4-1) and the first pressing block (4-2), and one side edge of the special-shaped flexible photovoltaic module (1) is clamped in the first gap; the first base (4-1) and the first fixing plate (4-3) are integrally formed, the first fixing plate (4-3) is located at the bottom of the special-shaped flexible photovoltaic module (1), and extends from one side edge of the special-shaped flexible photovoltaic module (1) to a middle position.
3. A profiled flexible photovoltaic module structure according to claim 2, wherein, the first base (4-1) comprises: a first groove (4-1-1), a second groove (4-1-2) and a first connecting table (4-1-5), wherein, the first groove (4-1-1) and the second groove (4-1-2) are integrally connected with the first fixing plate (4-3) through the first connecting table (4-1-5), a first baffle (4-1-4) is arranged at the connection position of the first groove (4-1-1) and the second groove (4-1-2), a second baffle (4-1-3) is arranged at the side of the second groove (4-1-2) away from the first groove (4-1-1), a first mounting hole (4-1-7) is arranged at the middle part of the first groove (4-1-1), and first bolt holes (4-1-6) are symmetrically arranged at the two sides of the first mounting hole (4-1-7).
4. The profiled flexible photovoltaic module structure of claim 3, wherein, the first pressing block (4-2) is in a stepped shape, comprising: integrally formed first and second pressing covers (4-2-1 and 4-2-2), wherein, The first grommet (4-2-1) is located in the first groove (4-1-1) and matched with the first groove (4-1-1), the first grommet (4-2-1) is provided with a first pressing piece (4-2-4) at the connection with the second grommet (4-2-2), the first pressing piece (4-2-4) is located in the first groove (4-1-1) and closely attached to the first connecting table (4-1-5), the side of the first grommet (4-2-1) away from the second grommet (4-2-2) is provided with a second pressing piece (4-2-3), the second pressing piece (4-2-3) is located in the second groove (4-1-2) and closely attached to the second groove (4-1-2), the middle of the first grommet (4-2-1) is provided with a first through hole (4-2-6), the two sides of the first through hole (4-2-6) are symmetrically provided with first screw holes (4-2-5), the first through hole (4-2-6) is correspondingly provided with the first mounting hole (4-1-7), and the first screw holes (4-2-5) are symmetrically provided with the first bolt holes (4-1-6).
5. The profiled flexible photovoltaic module structure of claim 3, wherein, The second fixing part (5) comprises: a second base (5-1), a second pressing block (5-2) and a second fixed plate (5-3), wherein, the second base (5-1) is connected with the second pressing block (5-2) in a matched mode, a second gap is formed between the second base (5-1) and the second pressing block (5-2), and the other side edge of the profiled flexible photovoltaic module (1) is located in the second gap; the second base (5-1) is integrally formed with the second fixed plate (5-3), the second fixed plate (5-3) extends from the other side edge of the profiled flexible photovoltaic module (1) to the first fixed plate (4-3), and the second fixed plate (5-3) is provided with a slot (5-4), and the first fixed plate (4-3) is inserted into the second fixed plate (5-3) through the slot (5-4).
6. A profiled flexible photovoltaic module structure according to claim 5, wherein, The second base (5-1) comprises: a third groove (5-1-1), a fourth groove (5-1-2) and a second connecting table (5-1-5), wherein, the third groove (5-1-1) and the fourth groove (5-1-2) are integrally connected with the second fixed plate (5-3) through the second connecting table (5-1-5), the third groove (5-1-1) is provided with a third blocking piece (5-1-4) at the connection with the fourth groove (5-1-2), the fourth groove (5-1-2) is provided with a fourth blocking piece (5-1-3) away from the third groove (5-1-1), and the middle of the third groove (5-1-1) is provided with a second mounting hole (5-1-7).
7. A profiled flexible photovoltaic module structure according to claim 6, wherein, The second pressing block (5-2) is in a stepped shape and comprises: integrally formed third grommet (5-2-1) and fourth grommet (5-2-2), wherein, The third grommet (5-2-1) is located in the third groove (5-1-1) and matched with the third groove (5-1-1), the third grommet (5-2-1) is provided with a third pressing piece (5-2-4) at the connection position of the third grommet (5-2-1) and the fourth grommet (5-2-2), the third pressing piece (5-2-4) is located in the third groove (5-1-1) and closely attached to the second connecting table (5-1-5), the side of the third grommet (5-2-1) away from the fourth grommet (5-2-2) is provided with a fourth pressing piece (5-2-3), the fourth pressing piece (5-2-3) is located in the fourth groove (5-1-2) and closely attached to the fourth groove (5-1-2), the middle part of the third grommet (5-2-1) is provided with a second through hole (5-2-6), the two sides of the second through hole (5-2-6) are symmetrically provided with a second screw hole (5-2-5), the second through hole (5-2-6) is correspondingly provided with the second mounting hole (5-1-7), and the second screw hole (5-2-5) is symmetrically provided with the second bolt hole (5-1-6).
8. The profiled flexible photovoltaic module structure of claim 5, wherein, The bottom of the first fixed plate (4-3) is provided with a plurality of fastening nuts (4-4), the plurality of fastening nuts (4-4) are arranged at equal intervals and arranged along the extension direction of the first fixed plate (4-3), and the bottom of the second fixed plate (5-3) is provided with a sliding groove (5-5), the plurality of fastening nuts (4-4) slide in the sliding groove (5-5) while the first fixed plate (4-3) and the second fixed plate (5-3) are inserted.
9. The profiled flexible photovoltaic module structure of claim 6, wherein, The first connecting table (4-1-5) and the second connecting table (5-1-5) both adopt a hollow structure.