Sludge discharging device

By designing a sludge removal device with a rolling assembly and a suction assembly, the problem of cumbersome sludge cleaning in sewage treatment plants has been solved, achieving automated and efficient sludge cleaning.

CN223732177UActive Publication Date: 2025-12-30威海市正威机械设备股份有限公司
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Patent Information

Application Number
CN202423297558.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-30
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing wastewater treatment facilities, sludge removal during the sedimentation process is cumbersome, and the sewage pumps cannot move automatically, resulting in low cleaning efficiency.

Method used

A sludge removal device including a rolling assembly and a suction assembly was designed. The servo motor drives the rolling roller and self-locking casters to move the suction assembly on the slide rail, which can cover all positions in the sedimentation tank and suck up the sludge by a sludge pump.

Benefits of technology

It has achieved automated and efficient sludge cleaning, reduced manual operation, and improved cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223732177U_ABST
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Abstract

The utility model discloses a sludge discharging device which comprises rolling assemblies located on the two sides, a plurality of sliding rail assemblies are arranged between the rolling assemblies, suction assemblies are arranged at the upper ends of the sliding rail assemblies, each rolling assembly comprises a base, the bottom end of each base is fixedly connected with a plurality of self-locking universal wheels, the upper end of each base is fixedly connected with a supporting frame, and the supporting frames are fixedly connected with the sliding rail assemblies. A servo motor is fixedly connected to one side of the interior of the supporting frame, and the output end of the servo motor is fixedly connected with a winding roller. According to the utility model, the number of the slide rail assemblies can be increased or decreased according to the width of the sedimentation tank, the suction assembly can be driven to move on the slide rail assemblies through the arranged winding assembly, and the bottom end of the winding assembly can move through the self-locking universal wheels, so that the suction assembly can be driven to move to all positions of the sedimentation tank; sludge at the bottom end of the sedimentation tank can be sucked through the suction assembly.
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Description

Technical Field

[0001] This utility model relates to the technical field of sludge discharge device, and more particularly to a sludge discharge device. Background Technology

[0002] Existing wastewater treatment methods include physical sedimentation, chemical sedimentation, and biodegradation. However, regardless of the method used, a large amount of sludge will accumulate at the bottom of the wastewater treatment device after a period of time. In order to ensure the normal and effective operation of wastewater treatment, users often need to clean the sludge inside the wastewater treatment device.

[0003] However, in wastewater treatment, wastewater is typically allowed to settle until the sludge settles, after which the wastewater is pumped out. Then, a sludge pump is placed at the bottom to remove the sludge. Since wastewater tanks are usually large, the suction capacity of the sludge pump is limited, only able to remove sludge from a specific area. Furthermore, the sludge pump itself does not have an automatic moving function, requiring workers to repeatedly move the pump to perform section cleaning. This method is cumbersome and reduces the practicality of the sludge pump. To overcome these disadvantages, this invention provides a sludge removal device. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a sludge removal device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a mud discharge device, comprising winding assemblies located on both sides, a plurality of slide rail assemblies arranged between the winding assemblies, a suction assembly arranged at the upper end of the slide rail assembly, the winding assembly comprising a base, a plurality of self-locking universal wheels fixedly connected to the bottom end of the base, a support frame fixedly connected to the upper end of the base, a servo motor fixedly connected to one side inside the support frame, a winding roller fixedly connected to the output end of the servo motor, a limit wheel rotatably connected to the upper end inside the support frame, and the slide rail assembly comprising a mounting frame, with grooves opened on both sides of the upper end of the mounting frame.

[0006] Furthermore, a first ear plate is fixedly connected to both ends of one side of the support frame, a first insertion hole is opened on one side of the support frame, and a first insertion rod is fixedly connected to one side of the support frame.

[0007] Furthermore, a second ear plate is fixedly connected to both ends of the mounting bracket, a second insertion hole is opened on both sides of the mounting bracket, and a second insertion rod is fixedly connected to both sides of the mounting bracket.

[0008] Furthermore, the mounting bracket and the support bracket are bolted together by the first ear plate and the second ear plate, the mounting bracket and the support bracket are connected by the first insertion rod and the second insertion hole, and the mounting bracket and the support bracket are connected by the second insertion rod and the first insertion hole.

[0009] Furthermore, the mounting brackets are connected by adjacent second ear plates bolts, and the mounting brackets are connected by corresponding second insert rods and second insert holes.

[0010] Furthermore, the suction assembly includes a fixed plate, with sliders fixedly connected to both sides of the bottom end of the fixed plate. The sliders are slidably connected to corresponding grooves. Connecting rings are fixedly connected to both ends of the fixed plate. Steel cables are wound on the rollers, with one end of each steel cable fixedly connected to a corresponding connecting ring.

[0011] Furthermore, a mud pump is fixedly connected to the upper end of the fixed plate, a second connecting pipe is fixedly connected to the output end of the mud pump, and a first connecting pipe is fixedly connected to the output end of the mud pump.

[0012] The beneficial effects of this utility model are:

[0013] In use, this utility model's sludge removal device can be adjusted by increasing or decreasing the number of slide rail assemblies according to the width of the sedimentation tank. The set winding assembly can drive the suction assembly to move on the slide rail assembly, and the bottom end of the winding assembly can be moved by self-locking universal wheels, thereby driving the suction assembly to all positions in the sedimentation tank. The suction assembly can then suck up the sludge at the bottom of the sedimentation tank. Attached Figure Description

[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 : Front view of this utility model;

[0016] Figure 2 : A schematic diagram of the winding assembly structure of this utility model;

[0017] Figure 3 : A schematic diagram of the slide rail assembly structure of this utility model;

[0018] Figure 4 : Schematic diagram of the suction component structure of this utility model.

[0019] The attached figures are labeled as follows:

[0020] 1. Winding assembly; 2. Slide rail assembly; 3. Suction assembly; 4. Base; 5. Self-locking caster wheel; 6. Support frame; 7. Servo motor; 8. Winding roller; 9. Limiting wheel; 10. First ear plate; 11. First insertion hole; 12. First insertion rod; 13. Mounting bracket; 14. Slide groove; 15. Second insertion hole; 16. Second insertion rod; 17. Second ear plate; 18. Fixing plate; 19. Slider; 20. Connecting ring; 21. Mud pump; 22. First connecting pipe; 23. Second connecting pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figure 1-4 As shown, a mud removal device is disclosed, comprising winding assemblies 1 located on both sides, several slide rail assemblies 2 arranged between the winding assemblies 1, and a suction assembly 3 arranged at the upper end of the slide rail assembly 2. The winding assembly 1 includes a base 4, with several self-locking casters 5 fixedly connected to the bottom end of the base 4, and a support frame 6 fixedly connected to the upper end of the base 4. A servo motor 7 is fixedly connected to one side inside the support frame 6, and a winding roller 8 is fixedly connected to the output end of the servo motor 7. A limit wheel 9 is rotatably connected to the upper end inside the support frame 6. The slide rail assembly 2 includes a mounting frame 13, with grooves 14 opened on both sides of the upper end of the mounting frame 13. The servo motor 7 drives the winding roller 8 to rotate, thereby winding and unwinding the steel cable, which in turn drives the suction assembly 3 to move along the grooves 14 via the slider 19.

[0023] As shown in the figure, the support frame 6 has a first ear plate 10 fixedly connected to both ends on one side, a first insertion hole 11 opened on one side of the support frame 6, and a first insertion rod 12 fixedly connected to one side of the support frame 6. The mounting frame 13 has a second ear plate 17 fixedly connected to both ends on both sides, a second insertion hole 15 opened on both sides of the mounting frame 13, and a second insertion rod 16 fixedly connected to both sides of the mounting frame 13. The mounting frame 13 and the support frame 6 are bolted together by the first ear plate 10 and the second ear plate 17. The mounting frame 13 and the support frame 6 are connected by the first insertion rod 12 and the second insertion hole 15. The mounting frame 13 and the support frame 6 are connected by the second insertion rod 16 and the first insertion hole 11. The mounting frames 13 are bolted together by adjacent second ear plates 17. The mounting frames 13 are connected together by corresponding second insertion rods 16 and second insertion holes 15. The number of slide rail assemblies 2 can be increased or decreased according to the width of the sedimentation tank.

[0024] As shown in the figure, the suction assembly 3 includes a fixed plate 18. Slider 19s are fixedly connected to both sides of the bottom end of the fixed plate 18. The slider 19s are slidably connected to the corresponding slide grooves 14. Connecting rings 20s are fixedly connected to both ends of the fixed plate 18. Steel cables are wound on the rollers 8. One end of the steel cable is fixedly connected to the corresponding connecting ring 20. A mud pump 21 is fixedly connected to the upper end of the fixed plate 18. A second connecting pipe 23 is fixedly connected to the output end of the mud pump 21. A first connecting pipe 22 is fixedly connected to the output end of the mud pump 21. The mud pump 21 of the suction assembly 3 can suck up the sludge at the bottom of the sedimentation tank through the second connecting pipe 23.

[0025] Working principle: During use, the number of slide rail assemblies 2 can be increased or decreased according to the width of the sedimentation tank. Specifically, the mounting frame 13 and the support frame 6 are bolted together via the first ear plate 10 and the second ear plate 17. The mounting frame 13 and the support frame 6 are connected by inserting the first insertion rod 12 into the second insertion hole 15. The mounting frame 13 and the support frame 6 are connected by inserting the second insertion rod 16 into the first insertion hole 11. The mounting frames 13 are bolted together via adjacent second ear plates 17. The mounting frames 13 are connected together via corresponding second insertion rods 16 into the first... The two insertion holes 15 are connected. The winding assembly 1 can drive the suction assembly 3 to move on the slide rail assembly 2. Specifically, the servo motor 7 drives the winding roller 8 to rotate, so as to wind and unwind the steel cable. This allows the suction assembly 3 to move along the slide groove 14 via the slider 19. The bottom of the winding assembly 1 can be moved by the self-locking universal wheel 5, so as to move the suction assembly 3 to all positions in the sedimentation tank. The mud pump 21 of the suction assembly 3 can suck the sludge at the bottom of the sedimentation tank through the second connecting pipe 23.

[0026] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A sludge discharge device comprising a winding assembly (1) on both sides, characterized in that: The roll set component (1) is provided with a plurality of slide rail assemblies (2), and the upper end of the slide rail assembly (2) is provided with a suction assembly (3).

2. A sludge discharge device according to claim 1, characterised in that: The support frame (6) is provided with a first insertion hole (11) on one side, and the support frame (6) is fixedly connected with a first insertion rod (12) on one side.

3. A sludge discharge device according to claim 2, characterised in that: The installation frame (13) is fixedly connected with a second ear plate (17) on both sides of both ends, and the installation frame (13) is provided with a second insertion hole (15) on both sides.

4. A sludge discharge device according to claim 3, characterised in that: The installation frame (13) and the support frame (6) are bolted between the first ear plate (10) and the second ear plate (17), and the installation frame (13) and the support frame (6) are inserted and connected between the first insertion rod (12) and the second insertion hole (15).

5. A dredging device according to claim 4, characterized in that: The installation frame (13) and the support frame (6) are inserted and connected between the second insertion rod (16) and the first insertion hole (11).

6. A sludge discharge device according to claim 1, characterized in that: The installation frame (13) is bolted between the adjacent second ear plates (17), and the installation frame (13) is inserted and connected between the corresponding second insertion rod (16) and the second insertion hole (15).

7. A dredging device according to claim 6, characterized in that: The suction assembly (3) includes a fixed plate (18), and the bottom end of the fixed plate (18) is fixedly connected with a sliding block (19) on both sides. The fixed plate (18) is fixedly connected with a mud pump (21) on the upper end, and the output end of the mud pump (21) is fixedly connected with a second connecting pipe (23).