Adjustable filtering assembly for insulating oil reaction kettle

By designing an adjustable filter assembly, the problems of non-adjustable filter holes and insufficient mixing in traditional insulating oil reactors were solved, achieving full mixing of the liquid and flexible adjustment of the filter holes, thereby improving reaction efficiency and equipment lifespan.

CN223732242UActive Publication Date: 2025-12-30CHANGZHOU CHENSHENG INSULATION NEW MATERIALS
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Patent Information

Application Number
CN202520125314.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-30
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Traditional insulating oil reactors lack mixing functions in their filter components, and the filter pore size is not adjustable, resulting in insufficient mixing of the liquid at the bottom and top of the reactor cavity, which may lead to equipment corrosion or blockage.

Method used

An adjustable filtration assembly was designed, comprising a liquid extraction tube, a liquid extraction pump, a three-way valve, a filter, and a return pipe. The relative positions of the moving and fixed filter tubes are adjusted by a rotary drive mechanism to adjust the size of the filter holes, and the liquid flow direction is controlled by the three-way valve to achieve mixing of the liquid and the material.

Benefits of technology

This method achieves thorough mixing of the liquid at the bottom and top of the insulating oil reactor cavity, improving reaction efficiency, extending equipment lifespan, and meeting different filtration requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulating oil production, in particular to an adjustable filtering assembly for an insulating oil reaction kettle, which is reasonable in structural design and mainly comprises a liquid extraction pipe, a liquid extraction pump, a three-way valve, a filter and a liquid return pipe. The liquid pumping pump is used for guiding out liquid in the insulating oil reaction kettle through the liquid pumping pipe; when filtering is needed, only the filtering branch pipe of the three-way valve is opened, the liquid pumping pump guides liquid at the bottom of the inner cavity of the insulating oil reaction kettle into the filter through the liquid pumping pipe, and the liquid flows back to the top of the inner cavity of the insulating oil reaction kettle through the liquid return pipe, so that sufficient mixing of material liquid at the bottom and the top of the inner cavity of the insulating oil reaction kettle can be realized; meanwhile, the relative position of the movable filter pipe and the fixed filter pipe is adjusted by the filter through the rotary driving mechanism, so that the actual size of the filter hole is adjusted, and the filtering requirement of lubricating oil is better met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to insulating oil production technical field, concretely relates to a kind of adjustable filter assembly for insulating oil reaction kettle. BACKGROUND

[0002] The filter assembly plays a crucial role in the insulating oil reaction kettle. Here is a specific elaboration of its role: first, the main function of the filter assembly is to filter out impurities and residues generated during the reaction. In the insulating oil reaction kettle, various chemical raw materials react under specific temperature and pressure, and some solid particles, unreacted raw materials or other impurities may be generated during these reactions. The filter assembly can ensure that these impurities do not flow out with the reaction product, thereby ensuring the purity and quality of the product. Secondly, the filter assembly helps to improve the working efficiency of the reaction kettle. Through the filter assembly, the reaction product can directly flow out from the bottom of the reaction kettle without additional separation and purification steps. This greatly simplifies the operation process, reduces reaction time and production cost. In addition, the filter assembly also helps to protect the reaction kettle itself. During the reaction process, if impurities and residues accumulate inside the reaction kettle, it may cause corrosion or blockage of the equipment, leading to equipment failure or reduced reaction efficiency. By regularly cleaning or replacing the filter assembly, this situation can be effectively prevented, prolonging the service life of the reaction kettle.

[0003] The conventional filter assembly used in the insulating oil reaction kettle has some shortcomings in use. First, it only has filtering function and does not have mixing function, which cannot realize the full mixing of the liquid in the bottom and top of the insulating oil reaction kettle. Second, the size of the filter hole cannot be adjusted according to demand.

[0004] Therefore, it is necessary to optimize and improve the conventional filter assembly used in the insulating oil reaction kettle. SUMMARY

[0005] The utility model aims at overcoming the above problems existing in the prior art, and provides an adjustable filter assembly for insulating oil reaction kettle.

[0006] To achieve the above technical purposes and effects, the utility model is implemented by the following technical solutions:

[0007] An adjustable filter assembly for insulating oil reaction kettle, comprising a liquid suction pipe, a liquid suction pump, a three-way valve, a filter and a liquid return pipe, the three-way valve comprises a liquid inlet branch pipe, a liquid outlet branch pipe and a filter branch pipe, the liquid inlet branch pipe of the three-way valve is communicated with one end of the liquid suction pipe through the liquid suction pump, the other end of the liquid suction pipe is communicated with the bottom of the inner cavity of the insulating oil reaction kettle, the filter branch pipe of the three-way valve is communicated with one end of the liquid return pipe through the filter, the other end of the liquid return pipe is communicated with the top of the inner cavity of the insulating oil reaction kettle;

[0008] The filter comprises a shell, an inner cavity of the shell is divided into a liquid inlet area, a filtering area and a liquid outlet area by a lower partition plate and an upper partition plate, a liquid inlet is arranged on the lower side of the shell and communicates with the liquid inlet area, a liquid outlet is arranged on the upper side of the shell and communicates with the liquid outlet area, a plurality of guide pipes are fixed on the upper side of the lower partition plate and extend into the filtering area, a fixed filter pipe is arranged between the upper partition plate and the lower partition plate and is sleeved on the outer side of the guide pipes, a movable filter pipe is arranged on the upper partition plate and is attached to the inner side of the fixed filter pipe, a rotating driving mechanism for driving the movable filter pipe to rotate is arranged on the upper partition plate, and a liquid return through hole is arranged on the upper partition plate and communicates with the filtering area and the liquid outlet area.

[0009] Further, in the adjustable filter assembly for the insulating oil reaction kettle, the three-way valves are respectively provided with opening degree valves on the liquid outlet branch pipes and the filter branch pipes.

[0010] Further, in the adjustable filter assembly for the insulating oil reaction kettle, the axial length of the guide pipes is smaller than the axial length of the fixed filter pipes.

[0011] Further, in the adjustable filter assembly for the insulating oil reaction kettle, the fixed filter pipes are uniformly provided with outer filter holes, the movable filter pipes are uniformly provided with inner filter holes, the positions of the outer filter holes and the inner filter holes are one-to-one corresponding, and the size adjustment of the overlapping area of the outer filter holes and the inner filter holes is realized by rotating and adjusting the relative circumferential positions of the movable filter pipes and the fixed filter pipes.

[0012] Further, in the adjustable filter assembly for the insulating oil reaction kettle, the rotating driving mechanism comprises driven sprockets, a servo motor, driving sprockets and a chain belt, the driven sprockets are fixed to the top end plates of the movable filter pipes through vertical shafts, the chain belt is sleeved between adjacent two driven sprockets, the servo motor is fixed to the outer wall of the shell, the driving sprockets are arranged on the output end of the servo motor, and the driving sprockets are in transmission connection with one of the driven sprockets through the chain belt.

[0013] Further, in the adjustable filter assembly for the insulating oil reaction kettle, the upper partition plate is provided with a movable cavity for the movement of the driven sprockets, the vertical shafts and the chain belt, and the position of the liquid return through hole is staggered with the position of the movable cavity.

[0014] The beneficial effects of the utility model are as follows:

[0015] The utility model discloses a reasonable structure design, it is mainly by the liquid pump, the liquid pump, the three -way valve, filter and the return pipe constitution, when needing to discharge, only open the three -way valve's discharge branch, and the liquid pump utilizes the liquid pipe to export the liquid in the insulation oil reaction kettle, when needing to filter, only open the three -way valve's filter branch, and the liquid pump utilizes the liquid pipe to import the liquid in the insulation oil reaction kettle bottom into the filter, and reflux to the top of insulation oil reaction kettle cavity through the return pipe, and the full mixing of insulation oil reaction kettle cavity bottom and top material liquid can be realized through this mode, and the relative position of dynamic filter tube and fixed filter tube is adjusted to the filter through the rotary drive mechanism, and then the adjustment of actual filter hole size is realized, and the lubricating oil filtering demand is better satisfied.

[0016] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages above simultaneously. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.

[0018] Figure 1 It is the overall structure schematic diagram of the utility model;

[0019] Figure 2 It is the composition schematic diagram of three -way valve in the utility model;

[0020] Figure 3 It is the structure schematic diagram of filter in the utility model;

[0021] Figure 4 It is the structure schematic diagram of filter in the utility model after omitting dynamic filter tube;

[0022] Figure 5 It is the structure schematic diagram of dynamic filter tube and rotary drive mechanism in the utility model;

[0023] Figure 6 It is the structure schematic diagram of import pipe, fixed filter tube and dynamic filter tube in the utility model;

[0024] In the drawings, the components represented by each sign are as follows:

[0025] 1-insulating oil reaction kettle, 2-pumping tube, 3-pumping pump, 4-three-way valve, 401-liquid inlet branch pipe, 402-liquid outlet branch pipe, 403-filtering branch pipe, 5-filter, 501-housing, 502-lower partition plate, 503-upper partition plate, 504-liquid inlet area, 505-filtering area, 506-liquid outlet area, 507-liquid inlet, 508-liquid outlet, 509-lead-in pipe, 510-fixed filter pipe, 511-moving filter pipe, 512-follower sprocket, 513-servo motor, 514-driver sprocket, 515-chain belt, 6-liquid return pipe. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] As shown in the drawing, Figures 1-6 The embodiment is an adjustable filtering assembly for an insulating oil reaction kettle, comprising a pumping tube 2, a pumping pump 3, a three-way valve 4, a filter 5 and a liquid return pipe 6. The three-way valve 4 comprises a liquid inlet branch pipe 401, a liquid outlet branch pipe 402 and a filtering branch pipe 403. The liquid inlet branch pipe 401 of the three-way valve 4 is communicated with one end of the pumping tube 2 through the pumping pump 3, the other end of the pumping tube 2 is communicated with the bottom of the inner cavity of the insulating oil reaction kettle 1, the filtering branch pipe 403 of the three-way valve 4 is communicated with one end of the liquid return pipe 6 through the filter 5, and the other end of the liquid return pipe 6 is communicated with the top of the inner cavity of the insulating oil reaction kettle 1.

[0028] In the embodiment, the filter 5 comprises a housing 501, the inner cavity of the housing 501 is divided into a liquid inlet area 504, a filtering area 505 and a liquid outlet area 506 by a lower partition plate 502 and an upper partition plate 503, the lower side of the housing 501 is provided with a liquid inlet 507 communicated with the liquid inlet area 504, and the upper side of the housing 501 is provided with a liquid outlet 508 communicated with the liquid outlet area 506. The upper side of the lower partition plate 502 is fixed with a plurality of lead-in pipes 509 extending into the filtering area 505, and a fixed filter pipe 510 sleeved outside the lead-in pipes 509 is installed between the upper partition plate 503 and the lower partition plate 502. The upper partition plate 503 is installed with a moving filter pipe 511 abutting the inner side of the fixed filter pipe 510 and a rotating driving mechanism for driving the moving filter pipe 511 to rotate, and the upper partition plate 503 is provided with a liquid return through hole for connecting the filtering area 505 and the liquid outlet area 506.

[0029] In the embodiment, the three-way valve 4 is provided with an opening valve on the liquid outlet branch pipe 402 and the filtering branch pipe 403 respectively.

[0030] In the embodiment, the axial length of the guide pipe 509 is less than the axial length of the fixed filter pipe 510.

[0031] In the embodiment, the fixed filter pipe 510 is uniformly provided with outer filter holes, and the movable filter pipe 511 is uniformly provided with inner filter holes. The positions of the outer filter holes and the inner filter holes correspond to each other. The relative circumferential positions of the movable filter pipe 511 and the fixed filter pipe 510 are adjusted by rotation, so that the size of the overlapping area of the outer filter holes and the inner filter holes is adjusted.

[0032] In the embodiment, the rotation driving mechanism comprises driven sprockets 512, a servo motor 513, a driving sprocket 514 and a chain belt 515. The driven sprockets 512 are fixed to the top end plates of the movable filter pipes 511 through vertical shafts, and the chain belt 515 is arranged between adjacent two driven sprockets 512. The servo motor 513 is fixed to the outer wall of the shell 501. The output end of the servo motor 513 is provided with the driving sprocket 514. The driving sprocket 514 is in transmission connection with one of the driven sprockets 512 through the chain belt 515.

[0033] In the embodiment, the movable cavities are arranged in the upper partition plate 503, which are convenient for the movement of the driven sprockets 512, the vertical shafts and the chain belt 515. The positions of the liquid return through holes 516 and the movable cavities are staggered.

[0034] One specific application of the embodiment is that the filter assembly mainly comprises a liquid suction pipe 2, a liquid suction pump 3, a three-way valve 4, a filter 5 and a liquid return pipe 6. When liquid needs to be discharged, only the liquid discharge branch pipe 402 of the three-way valve 4 is opened, and the liquid suction pump 3 guides the liquid in the insulation oil reaction kettle 1 out through the liquid suction pipe 2. When filtering is needed, only the filtering branch pipe 403 of the three-way valve 4 is opened, and the liquid suction pump 3 guides the liquid at the bottom of the inner cavity of the insulation oil reaction kettle 1 into the filter 5 through the liquid suction pipe 2, and then returns to the top of the inner cavity of the insulation oil reaction kettle 1 through the liquid return pipe 6. In this way, the liquid at the bottom and the top of the inner cavity of the insulation oil reaction kettle can be fully mixed, and the filter 5 adjusts the relative positions of the movable filter pipe 511 and the fixed filter pipe 510 through the rotation driving mechanism, so as to adjust the size of the actual filter hole, and better meet the filtering requirements of the lubricating oil.

[0035] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and use the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.

Claims

1. An adjustable filter assembly for an insulated oil reaction vessel, characterized by: The filter includes a shell, an inner cavity of the shell is divided into a liquid inlet area, a filtering area and a liquid outlet area by a lower partition plate and an upper partition plate, a liquid inlet is arranged on the lower side of the shell and communicates with the liquid inlet area, a liquid outlet is arranged on the upper side of the shell and communicates with the liquid outlet area, a plurality of guide pipes are fixed on the upper side of the lower partition plate and extend into the filtering area, a fixed filter pipe is arranged between the upper partition plate and the lower partition plate and is sleeved on the outer side of the guide pipes, a movable filter pipe is arranged on the upper partition plate and is attached to the inner side of the fixed filter pipe, a rotating driving mechanism is arranged on the upper partition plate and is used for driving the movable filter pipe to rotate, and a liquid return through hole is arranged on the upper partition plate and is used for connecting the filtering area and the liquid outlet area. The three-way valve is provided with an opening valve on the liquid outlet branch and the filtering branch.

2. The adjustable filter assembly for an insulated oil reaction vessel of claim 1, wherein: The axial length of the guide pipe is smaller than the axial length of the fixed filter pipe.

3. The adjustable filter assembly for an insulated oil reaction vessel of claim 2, wherein: The fixed filter pipe is uniformly provided with outer filter holes, the movable filter pipe is uniformly provided with inner filter holes, the positions of the outer filter holes and the inner filter holes are one-to-one corresponding, the relative circumferential positions of the movable filter pipe and the fixed filter pipe are adjusted by rotation, and the size of the overlapping area of the outer filter holes and the inner filter holes is adjusted.

4. The adjustable filter assembly for an insulated oil reaction vessel of claim 3, wherein: The rotating driving mechanism includes driven sprockets, a servo motor, a driving sprocket and a chain belt, the driven sprockets are fixed to the top end plates of the movable filter pipe through vertical shafts, the chain belt is sleeved between two adjacent driven sprockets, the servo motor is fixed to the outer wall of the shell, the output end of the servo motor is provided with the driving sprocket, and the driving sprocket is in transmission connection with one of the driven sprockets through the chain belt.

5. The adjustable filter assembly for an insulated oil reaction vessel of claim 4, wherein: The upper partition plate is provided with a movable cavity for the movement of the driven sprockets, the vertical shafts and the chain belt, and the position of the liquid return through hole is staggered with the position of the movable cavity.

6. The adjustable filter assembly for an insulated oil reaction vessel of claim 5, wherein: ​