PH adjusting device for sulfuric acid processing of storage battery

The pH adjustment device for sulfuric acid processing in storage batteries is simplified by using a drive mechanism, which enables rapid mixing of sulfuric acid solution and cleaning of the inner wall. This solves the problems of complex structure and cumbersome cleaning of traditional devices, and reduces equipment cost and operation difficulty.

CN223732556UActive Publication Date: 2025-12-30TONGLING YUANLI ELECTRONIC CHEM CO LTD
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Patent Information

Application Number
CN202423228849.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-30
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing pH adjustment device for sulfuric acid processing in storage batteries has a complex structure and requires manual cleaning after use, which leads to complicated operation and increases equipment cost and energy loss due to the transmission structure.

Method used

The system employs a drive mechanism, where a motor drives a rotating shaft and a rotating rod to rotate the stirring rod and clean the scraper, simplifying the structure and reducing the need for manual cleaning.

Benefits of technology

It enables rapid mixing of sulfuric acid solutions and automated pH adjustment. The structure is simplified, reducing workload and simplifying operation, thus lowering equipment costs and operational complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of storage battery production, and discloses a PH adjusting device for storage battery sulfuric acid processing, which comprises a processing tank, an alkali liquor barrel and an acid liquor barrel are fixedly connected to the outer wall of the top end of the processing tank, a liquor inlet pipe is arranged on the outer wall of the top end of the processing tank, and a liquor outlet pipe is arranged on the outer wall of the bottom end of the processing tank. A driving mechanism is arranged on the inner wall of the processing tank; the driving mechanism comprises a motor, an output shaft of the motor is fixedly connected with a rotating shaft, the inner wall of the rotating shaft is elastically connected with a clamping block through a connecting spring, and the outer wall of the rotating shaft is slidably connected with a rotating rod; through the arrangement of the driving mechanism, the stirring rod can be driven to rotate to stir and mix sulfuric acid added with acid liquor or alkali liquor, the circular ring and the scraper blade can also be started to clean the inner wall of the processing tank, the structure is simple, the operation is convenient, an operator does not need to manually clean the inner wall, and the working intensity is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of battery production, and particularly relates to a PH adjusting device for sulfuric acid processing of a battery. BACKGROUND

[0002] The PH adjusting device for sulfuric acid processing of a battery is a device capable of automatically or manually controlling and adjusting the pH value of a sulfuric acid solution, which is generally composed of a PH detector, a controller, an acid or alkali storage container, a delivery pump and an adjusting valve. The PH detector monitors the PH value of the sulfuric acid solution and feeds back the signal to the controller. The controller controls the amount of added acid or alkali according to the set value, so as to accurately adjust the PH value in the process of sulfuric acid processing of a battery, thereby meeting the requirements of the production process.

[0003] In some existing adjusting devices, stirring is needed after adding acid or alkali to accelerate the mixing efficiency. Some traditional stirring devices have a relatively complex structure and use a multi-stage transmission structure to realize the rotation of the stirring paddle in the processing tank. For example, the external power is transmitted to the stirring components in the tank through a gear set or a chain transmission. Such multi-stage transmission not only increases the manufacturing cost of the device, but also causes a large energy loss in the power transmission process and is relatively complex to operate. In addition, a large amount of acid or alkali or impurities will adhere to the inner wall of the adjusting device after use, which needs to be cleaned manually by the operator, which is relatively cumbersome. Therefore, the PH adjusting device for sulfuric acid processing of a battery is proposed to solve the above problems. SUMMARY

[0004] To solve the problems in the background art, the utility model provides a PH adjusting device for sulfuric acid processing of a battery, which solves the problems of complex structure, inconvenient operation and inconvenient cleaning of the inner wall in the prior art.

[0005] To achieve the above object, the utility model provides the following technical scheme: a PH adjusting device for sulfuric acid processing of a battery, comprising a processing tank, an alkali tank and an acid tank are fixedly connected to the outer wall of the top end of the processing tank, a liquid inlet pipe is arranged on the outer wall of the top end of the processing tank, a liquid outlet pipe is arranged on the outer wall of the bottom end of the processing tank, and a driving mechanism is arranged on the inner wall of the processing tank.

[0006] The driving mechanism comprises a motor, the output shaft of the motor is fixedly connected with a rotating shaft, the inner wall of the rotating shaft is elastically connected with a clamping block through a connecting spring, the outer wall of the rotating shaft is slidably connected with a rotating rod, the outer wall of the rotating rod is provided with a clamping groove, the bottom end of the outer wall of the rotating rod is fixedly connected with a plug rod, the top end of the inner wall of the processing tank is rotatably connected with a stirring rod, the bottom end of the outer wall of the stirring rod is provided with a plug slot A, the bottom end of the inner wall of the processing tank is rotatably connected with a circular ring, the outer wall of the circular ring is provided with a plug slot B, and the outer wall of the circular ring is fixedly connected with a scraper.

[0007] Preferably, the motor is fixedly connected to the top end outer wall of the processing tank, and the rotating rod penetrates the top end outer wall of the processing tank.

[0008] Preferably, one end of the connecting spring is fixedly connected to the outer wall of the clamping block, and the other end of the connecting spring is fixedly connected to the inner wall of the rotating shaft.

[0009] Preferably, the clamping block is in sliding connection with the inner wall of the rotating shaft, and the clamping block is clamped with the clamping groove.

[0010] Preferably, the inserting rod is clamped with the inserting groove A, the inserting rod is clamped with the inserting groove B, and the scraper is in contact with the inner wall of the processing tank.

[0011] Preferably, the rotating rod penetrates the outer wall of the stirring rod, and the rotating rod is in rotary connection with the top end inner wall of the processing tank.

[0012] Preferably, the clamping groove is provided with two groups, and the two groups of clamping grooves are provided on the outer wall of the rotating rod.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The utility model discloses a driving mechanism is provided, the position of moving rotating rod can make rotating rod and stirring rod be connected or be connected with the circular ring, and the motor and rotating shaft, rotating rod can drive stirring rod to rotate and mix the sulphuric acid that has added acid or lye, also can start the circular ring and the scraper and clean the inner wall of processing tank, simple structure, convenient operation, and do not need the operating personnel to clean the inner wall manually and operate, reduce the working strength. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the main body structure schematic diagram of the utility model;

[0016] Figure 2 It is the processing tank section structure schematic diagram of the utility model;

[0017] Figure 3 It is the driving mechanism structure schematic diagram of the utility model;

[0018] Figure 4 It is the utility model Figure 3 A part amplification structure schematic diagram of the utility model.

[0019] In the drawing: 1, processing tank;2, driving mechanism;201, motor;202, rotating shaft;203, connecting spring;204, clamping block;205, rotating rod;206, clamping groove;207, inserting rod;208, stirring rod;209, inserting groove A;210, circular ring;211, inserting groove B;212, scraper;3, lye barrel;4, acid liquid barrel;5, liquid outlet pipe;6, liquid inlet pipe. DETAILED DESCRIPTION

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1 to 4 As shown, this utility model provides a pH adjustment device for processing sulfuric acid in storage batteries, including a processing tank 1. An alkali tank 3 and an acid tank 4 are fixedly connected to the outer wall of the top of the processing tank 1. An inlet pipe 6 is provided on the outer wall of the top of the processing tank 1, and an outlet pipe 5 is provided on the outer wall of the bottom of the processing tank 1. A drive mechanism 2 is provided on the inner wall of the processing tank 1. The drive mechanism 2 includes a motor 201, and a rotating shaft 202 is fixedly connected to the output shaft of the motor 201. The inner wall of the rotating shaft 202 is elastically connected by a connecting spring 203. There is a locking block 204, a rotating rod 205 is slidably connected to the outer wall of the rotating shaft 202, a locking groove 206 is opened on the outer wall of the rotating rod 205, an insert rod 207 is fixedly connected to the bottom outer wall of the rotating rod 205, a stirring rod 208 is rotatably connected to the top inner wall of the processing tank 1, a slot A209 is opened on the bottom outer wall of the stirring rod 208, a ring 210 is rotatably connected to the bottom inner wall of the processing tank 1, a slot B211 is opened on the outer wall of the ring 210, and a scraper 212 is fixedly connected to the outer wall of the ring 210.

[0022] The above scheme is adopted as follows: Processing tank 1 is the main container for processing sulfuric acid during the battery sulfuric acid processing process. It is made of acid-resistant alloy or other materials that can effectively resist sulfuric acid corrosion, which is existing technology well known to those skilled in the art and will not be described in detail here. Sulfuric acid can be poured into processing tank 1 through the liquid inlet pipe 6 at the top for processing. When it is necessary to adjust its pH value, acid or alkali can be added to the sulfuric acid solution through acid tank 4 or alkali tank 3 to control the pH value of the sulfuric acid solution and make it reach the optimal range required for battery production. Through the drive mechanism 2, the sulfuric acid can be stirred after the acid or alkali is added to speed up the mixing rate. When the appropriate pH value is adjusted, the liquid outlet pipe 5 at the bottom of processing tank 1 can be opened to discharge the sulfuric acid solution for the next processing step. The motor 201 serves as the power source. The output shaft is fixedly connected to the rotating shaft 202. When the motor starts, it can drive the rotating shaft 202 to rotate. Under normal conditions, the locking block 204 is held in place by the elastic force of the connecting spring 203 and a set of locking slots 206, so that the rotating shaft 202 can drive the rotating rod 205 to rotate synchronously. The rotating rod 205 can only move up and down on the outer wall of the rotating shaft 202 and cannot rotate independently. The outer wall of the rotating rod 205 does not contact the inner wall of the stirring rod 208, and there is a certain distance between them. There are multiple sets of slots A209 below the stirring rod 208. When the insertion rod 207 is engaged with one of the slots A209, the rotating rod 205 can drive the stirring rod 208 to rotate together, which can stir the sulfuric acid solution in the tank, so that the added acid or alkali solution is fully mixed with the sulfuric acid solution, thereby achieving uniform pH adjustment.

[0023] like Figures 2 to 4 As shown, the motor 201 is fixedly connected to the top outer wall of the processing tank 1, and the rotating rod 205 passes through the top outer wall of the processing tank 1; one end of the connecting spring 203 is fixedly connected to the outer wall of the locking block 204, and the other end of the connecting spring 203 is fixedly connected to the inner wall of the rotating shaft 202; the locking block 204 is slidably connected to the inner wall of the rotating shaft 202, and the locking block 204 is engaged with the locking slot 206; the insert rod 207 is engaged with the slot A209, the insert rod 207 is engaged with the slot B211, and the scraper 212 is in contact with the inner wall of the processing tank 1; the rotating rod 205 passes through the outer wall of the stirring rod 208, and the rotating rod 205 is rotatably connected to the top inner wall of the processing tank 1; two sets of locking slots 206 are provided, and both sets of locking slots 206 are opened on the outer wall of the rotating rod 205.

[0024] Using the above scheme: The slot 206 has two sets, upper and lower. When the lower set of slots 206 engages with the block 204, the rotating rod 205 is at the top and the insertion rod 207 engages with slot A209. The stirring rod 208 can be rotated via the rotating shaft 202 and the rotating rod 205. By pressing the block 204, it moves into the inner wall of the rotating shaft 202, releasing the limit of the rotating rod 205. When the rotating rod 205 is moved downwards, so that the upper set of slots 206 corresponds to the block 204, the connecting spring 203 causes the block 204 to pop out due to its own elasticity and engage with the upper slot 206. At this time, the insertion rod 207 engages with slot B211 and disengages from slot A209. In this state, when the rotating shaft 202 drives the rotating rod 205 to rotate, the rotating rod 205 will not drive the stirring rod 208 to rotate, but will drive the ring 2 10. Rotation: When the ring 210 rotates, the scraper 212 fixedly connected to its outer wall will move in a circular motion along the inner wall of the processing tank 1 along with the movement of the ring 210. The scraper 212 is in close contact with the inner wall of the processing tank 1. During the rotation, it can scrape off impurities, residual acid or alkali attached to the inner wall of the processing tank 1, preventing their accumulation from affecting the solution quality and equipment performance. It also helps to keep the inner wall of the processing tank 1 clean and reduce interference with the accuracy of subsequent pH adjustment. By adjusting the position of the rotating rod 205, the stirring rod 208 can be driven to rotate and stir when stirring is required. When cleaning the inner wall is required, it can be cleaned by the scraper 212. The stirring rod 208 and the scraper 212 can rotate independently and can be switched by convenient adjustment. The structure is simple and does not require the operator to manually clean the inner wall, making it more convenient to use.

[0025] Working principle and usage process of this utility model:

[0026] The sulfuric acid solution to be processed is injected into the processing tank 1 through the inlet pipe 6 at the top of the processing tank 1. Based on the pH value detection result of the sulfuric acid solution by the pH detection equipment, it is determined whether acid or alkali solution needs to be added to adjust the pH value. If acid needs to be added, the valve of the acid tank 4 is opened to allow an appropriate amount of acid to flow into the sulfuric acid solution in the processing tank 1 through the corresponding pipe. If alkali needs to be added, the valve of the alkali tank 3 is opened to allow alkali solution to flow in.

[0027] After adding an appropriate amount of acid or alkali solution, the motor 201 can be started. The output shaft of the motor 201 drives the rotating shaft 202 to start rotating. Since the locking block 204 is engaged with a set of locking slots 206 below, the rotating shaft 202 can drive the rotating rod 205 to rotate synchronously. At the same time, the insertion rod 207 at the bottom of the rotating rod 205 is engaged with the slot A209 at the bottom of the stirring rod 208. Therefore, the rotation of the rotating rod 205 will drive the stirring rod 208 to rotate together, stirring the sulfuric acid solution in the tank, so that the added acid or alkali solution is fully mixed with the sulfuric acid solution, accelerating the pH adjustment process.

[0028] After the sulfuric acid pH adjustment and stirring in processing tank 1 are completed, open the outlet pipe 5 at the bottom of processing tank 1 to discharge the sulfuric acid solution into the subsequent battery production process. Then, the operator can press the locking block 204, causing it to squeeze the connecting spring 203 and move it into the inner wall of the rotating shaft 202, disengaging it from the lower set of locking slots 206. At this time, the insert rod 207 below the rotating rod 205 disengages from the slot A209. Move the rotating rod 205 downwards until the set of locking slots 206 on the upper outer wall of the rotating rod 205 corresponds to the position of the locking block 204. Release the locking block 204; the connecting spring 203, due to its own elasticity, causes the locking block 204 to pop out and engage with the upper locking slot 206. At this time, the insert rod... 207 engages with slot B211; the motor 201 is restarted, and the rotating shaft 202 drives the rotating rod 205 to rotate. Since the rod 207 engages with slot B211 of the ring 210, the rotating rod 205 will drive the ring 210 to rotate. When the ring 210 rotates, the scraper 212 fixedly connected to its outer wall will move in a circle along the inner wall of the processing tank 1 with the movement of the ring 210. The scraper 212 is in close contact with the inner wall of the processing tank 1, scraping away impurities, residual acid or alkali attached to the inner wall of the processing tank 1. The device has a simple overall structure, and the switching operation between stirring and cleaning the inner wall is convenient. It does not require the operator to manually clean the inner wall, making it more convenient to use.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for pH adjustment of sulfuric acid processing of a storage battery, comprising a processing tank (1), characterized in that: The outer wall of the top end of the processing tank (1) is fixedly connected with a lye barrel (3) and an acid liquid barrel (4), the outer wall of the top end of the processing tank (1) is provided with a liquid inlet pipe (6), the outer wall of the bottom end of the processing tank (1) is provided with a liquid outlet pipe (5), and the inner wall of the processing tank (1) is provided with a driving mechanism (2); The driving mechanism (2) comprises a motor (201), the output shaft of the motor (201) is fixedly connected with a rotating shaft (202), the inner wall of the rotating shaft (202) is elastically connected with a clamping block (204) through a connecting spring (203), the outer wall of the rotating shaft (202) is slidably connected with a rotating rod (205), the outer wall of the rotating rod (205) is provided with a clamping groove (206), the bottom end of the outer wall of the rotating rod (205) is fixedly connected with a plug rod (207), the top end of the inner wall of the processing tank (1) is rotatably connected with a stirring rod (208), the bottom end of the outer wall of the stirring rod (208) is provided with a plug slot A (209), the bottom end of the inner wall of the processing tank (1) is rotatably connected with a circular ring (210), the outer wall of the circular ring (210) is provided with a plug slot B (211), and the outer wall of the circular ring (210) is fixedly connected with a scraper (212).

2. The apparatus for pH adjustment of battery sulfuric acid processing according to claim 1, characterized in that: The motor (201) is fixedly connected to the top end of the outer wall of the processing tank (1), and the rotating rod (205) penetrates through the top end of the outer wall of the processing tank (1).

3. The apparatus for pH adjustment of battery sulfuric acid processing according to claim 1, characterized in that: One end of the connecting spring (203) is fixedly connected with the outer wall of the clamping block (204), and the other end of the connecting spring (203) is fixedly connected with the inner wall of the rotating shaft (202).

4. The apparatus for pH adjustment of battery sulfuric acid processing according to claim 1, characterized in that: The clamping block (204) is slidably connected with the inner wall of the rotating shaft (202), and the clamping block (204) is clamped with the clamping groove (206).

5. The apparatus for pH adjustment of battery sulfuric acid processing according to claim 1, characterized in that: The plug rod (207) is clamped with the plug slot A (209), the plug rod (207) is clamped with the plug slot B (211), and the scraper (212) is in contact with the inner wall of the processing tank (1).

6. The apparatus for pH adjustment of battery sulfuric acid processing according to claim 1, characterized in that: The rotating rod (205) penetrates through the outer wall of the stirring rod (208), and the rotating rod (205) is rotatably connected with the top end of the inner wall of the processing tank (1).

7. The apparatus for pH adjustment of battery sulfuric acid processing according to claim 1, characterized in that: The clamping groove (206) is provided with two groups, and the two groups of clamping grooves (206) are provided on the outer wall of the rotating rod (205).