Organic light emitting diode (OLED) organic material mechanical impurity removing device
By designing a mechanical impurity removal device for OLED organic materials, and using stirring and filtration technologies to automatically remove impurities, the problem of low efficiency in manual selection in existing technologies is solved, and efficient impurity removal is achieved.
Patent Information
- Application Number
- CN202422904147.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In existing technologies, OLED organic materials are prone to being mixed with mechanical impurities during the production process, and manual sorting is inefficient, so the impurity removal rate needs to be improved.
Design a mechanical impurity removal device for OLED organic materials, including a stirring chamber, a filtering chamber and a magnetic stirring unit. Impurities are removed by stirring and filtering, and metallic impurities are adsorbed by a magnetic stirring rod. Combined with heating and solvent dissolution, automated removal is achieved.
It achieves efficient removal of metals and other mechanical impurities from organic materials, reduces manual intervention, improves impurity removal rate, and has a simple and reasonable structure.
Smart Images
Figure CN223732956U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of organic material production, especially relates to a OLED organic material mechanical impurity removal device. BACKGROUND
[0002] OLED (Organic Light-Emitt ing Diode, organic light emitting diode) is a kind of display technology using organic material as emitting layer.OLED organic material is the key material of OLED display panel, mainly including electron injection layer material, electron transport layer material, hole blocking layer material, emitting layer material, hole transport layer material, hole injection layer material and the like.
[0003] At present, OLED organic material (powder) is prone to mix mechanical impurities (including hair, black spots, metal impurities and the like) in powder in production link, and mechanical impurities are generally removed by manual selection method, and the efficiency is extremely low, and impurity removal rate also needs to be improved.
[0004] Therefore, it is necessary to develop an OLED organic material mechanical impurity removal device to overcome the above technical problems. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problems that an OLED organic material mechanical impurity removal device is provided to effectively overcome the defects of prior art.
[0006] The technical scheme for solving the above technical problems is as follows:
[0007] An OLED organic material mechanical impurity removal device, including box and the support of setting at the bottom of box, the box is equipped with partition, the upper portion of partition forms stirring chamber, and the lower portion forms filter chamber, magnetic stirring unit is equipped in stirring chamber, heating unit for heating stirring chamber is equipped in partition, and the liquid outlet is equipped on the partition, control valve is equipped in the liquid outlet, filter unit is equipped in the upper portion of filter chamber, and the solution discharge port with valve is equipped in the bottom of filter chamber, the top of box is equipped with organic material inlet, and the top of box is also equipped with solvent adding port.
[0008] On the basis of the above technical scheme, the utility model can also be improved as follows.
[0009] Furthermore, the aforementioned stirring unit includes a stirring shaft, a cross-shaped connecting frame, and multiple stirring rods. The stirring shaft is vertically arranged, with its upper end rotatably connected to the middle of the aforementioned housing. The upper end of the aforementioned housing is provided with a rotary drive device connected to the upper end of the aforementioned stirring shaft. The connecting frame is horizontally arranged, with its cross intersection point connected and fixed to the lower end of the aforementioned stirring shaft. Multiple stirring rods are vertically fixed at even intervals to the lower end of the aforementioned connecting frame. The stirring rods are magnetic rods, or multiple sets of adsorption components made of permanent magnets are arranged at intervals on the surface of the stirring rods.
[0010] Furthermore, the aforementioned adsorption component is tree-branch shaped.
[0011] Furthermore, the upper surface of the partition is conical, and the aforementioned drain outlet is provided at the tip of the cone.
[0012] Furthermore, the heating unit mentioned above is an electric heating wire or an electric heating tube.
[0013] Furthermore, the aforementioned organic material inlet extends upward to form a tubular shape, and multiple sets of horizontal rotating cylinders are rotatably arranged between the inner walls on both sides of the organic material inlet. The surface of the rotating cylinders is provided with densely distributed comb strips, which are used to intercept light impurities, namely hair. The multiple sets of rotating cylinders are distributed in parallel at intervals on the same horizontal plane.
[0014] Furthermore, the aforementioned filtration unit is a filter cloth bag fixed to the inner wall of the aforementioned filtration chamber.
[0015] Furthermore, an inspection port is provided on the side wall of the filter chamber at a position corresponding to the position above the filter cloth bag, and an inspection door that can be opened or closed is installed at the inspection port.
[0016] Furthermore, a ring of spaced hanging points is provided on the inner wall of the filter chamber, and hooks corresponding to the hanging points are provided on the edge of the filter cloth bag, with the hooks hanging at the corresponding hanging points.
[0017] Furthermore, the bottom of the aforementioned support frame is equipped with wheels.
[0018] The advantages of this utility model are: the structure is simple and reasonable, it can remove metal impurities and other mechanical impurities from organic materials, the process does not require much manual intervention, and the efficiency is high. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the OLED organic material mechanical impurity removal device of this utility model;
[0020] Figure 2 This is a schematic diagram of another embodiment of the OLED organic material mechanical impurity removal device of this utility model.
[0021] The attached diagram lists the components represented by each number as follows:
[0022] 1. Housing; 2. Support frame; 3. Magnetic stirring unit; 4. Heating unit; 5. Control valve; 6. Filtration unit; 11. Partition; 12. Organic material inlet; 13. Solvent addition port; 14. Rotary drum; 21. Wheels; 111. Stirring chamber; 31. Stirring shaft; 32. Connecting frame; 33. Stirring rod; 34. Adsorption assembly; 35. Rotary drive device; 112. Filtration chamber; 113. Solution discharge port. Detailed Implementation
[0023] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.
[0024] Example: Figure 1 As shown, the OLED organic material mechanical impurity removal device of this embodiment includes a housing 1 and a support 2 disposed at the bottom of the housing 1. The housing 1 is provided with a partition 11. A stirring chamber 111 is formed above the partition 11, and a filtering chamber 112 is formed below the partition 11. A magnetic stirring unit 3 is provided in the stirring chamber 111. A heating unit 4 for heating the stirring chamber 111 is provided in the partition 11. A drain port is provided on the partition 11, and a control valve 5 is provided in the drain port. A filtering unit 6 is provided at the top of the filtering chamber 112, and a solution discharge port 113 with a valve is provided at the bottom of the filtering chamber 112. An organic material inlet 12 is provided at the top of the housing 1, and a solvent addition port 13 is also provided at the top of the housing 1.
[0025] In this embodiment, the OLED organic material mechanical impurity removal device involves adding powdered OLED organic material through the organic material inlet 12, followed by adding a solvent (all existing solvents, not detailed here) through the solvent addition port 13. Then, the magnetic stirring unit 3 is activated to stir the solvent and organic material powder, while the heating unit 4 heats the stirring chamber 111. Under suitable temperature conditions, the organic material powder is completely dissolved in the solvent. The stirring process accelerates the dissolution of the organic material. Simultaneously, due to the characteristics of the magnetic stirring unit 3, metallic impurities in the solution are adsorbed during stirring. Next, the control valve 5 is opened, allowing the solution to flow downwards. Insoluble impurities are filtered out by the filtration unit 6, and the remaining solution enters the lower part of the filtration chamber 112 and is finally discharged through the solution outlet 113 for further crystallization, drying, and other operations, resulting in purified organic material powder. The overall structure is simple and reasonable, effectively removing metallic and other mechanical impurities from organic materials with minimal manual intervention and high efficiency.
[0026] In this embodiment, the magnetic stirring unit 3 includes at least the following two structural forms:
[0027] 1) The magnetic stirring unit 3 includes a stirring shaft 31, a cross-shaped connecting frame 32, and multiple stirring rods 33. The stirring shaft 31 is vertically arranged, and its upper end is rotatably connected to the middle of the housing 1. The upper end of the housing 1 is provided with a rotary drive device 35 connected to the upper end of the stirring shaft 31. The connecting frame 32 is horizontally arranged, and its cross intersection is connected and fixed to the lower end of the stirring shaft 31. Multiple stirring rods 33 are vertically fixed at even intervals to the lower end of the connecting frame 32. The stirring rods 33 are magnetic rods.
[0028] In the above scheme 1), the rotary drive device 35 drives the stirring shaft 31 to rotate the cross-shaped connecting frame 32, thereby causing multiple stirring rods 33 to stir the solution. Since the stirring rods 33 are smooth magnetic rods (which can be made of permanent magnets), they come into full contact with the solution during the stirring process and adsorb metal impurities in the solution.
[0029] 2) The magnetic stirring unit 3 includes a stirring shaft 31, a cross-shaped connecting frame 32, and multiple stirring rods 33. The stirring shaft 31 is vertically arranged, and its upper end is rotatably connected to the middle of the housing 1. The upper end of the housing 1 is provided with a rotary drive device 35 connected to the upper end of the stirring shaft 31. The connecting frame 32 is horizontally arranged, and its cross intersection is connected and fixed to the lower end of the stirring shaft 31. Multiple stirring rods 33 are vertically fixed at even intervals to the lower end of the connecting frame 32. Multiple sets of adsorption components 34 made of permanent magnets are arranged at intervals on the surface of the stirring rods 33.
[0030] In the above scheme 2), the rotary drive device 35 drives the stirring shaft 31 to rotate the cross-shaped connecting frame 32, thereby causing multiple stirring rods 33 to stir the solution, so that the organic material powder dissolves in the solution at a certain temperature. During the stirring process, multiple sets of adsorption components 34 come into full contact with the solution and then adsorb insoluble metal impurities in the solution. This design can effectively remove metal impurities.
[0031] In this embodiment, the top of the box body 1 is provided with a box cover that can be opened or closed. The magnetic stirring unit 3 is connected to the box cover. The box cover can be connected to the upper end of the box body 1 by a latch or the like, so that the inside of the box body 1 and the magnetic stirring unit 3 can be cleaned after opening.
[0032] In this embodiment, the rotary drive device 35 uses a servo motor of an appropriate model.
[0033] In this embodiment, the adsorption component 34 is tree-branch shaped.
[0034] In this embodiment, the upper surface of the partition 11 is a conical surface, and the drain outlet is provided at the tip of the cone. The conical design facilitates the convergence of liquid towards the drain outlet, making drainage easier.
[0035] In this embodiment, the heating unit 4 is an electric heating wire or an electric heating tube. An electrical cabinet is provided on the outside of the housing 1. This electrical cabinet is connected to the heating unit 4 and the rotary drive device 35, allowing operation of both from the electrical cabinet. The control valve 5 can be configured as an electrically controlled valve, connected to the electrical cabinet for electronic control.
[0036] As a preferred implementation method, such as Figure 2 As shown, the organic material inlet 12 extends upward to form a tube. Multiple sets of horizontal rotating cylinders 14 are rotatably arranged between the inner walls on both sides of the organic material inlet 12. The surface of the rotating cylinder 14 is provided with densely distributed comb strips. The comb strips are used to intercept light impurities, such as hair. Multiple sets of rotating cylinders 14 are distributed in parallel at intervals on the same horizontal plane.
[0037] In the above implementation scheme, when organic material powder is added through organic material inlet 12, the powder flows through the comb gaps on the surface of the rotating drum 14, and light impurities (such as hair) are intercepted at the comb, thus achieving preliminary filtration of the powder.
[0038] In a preferred embodiment, the filter unit 6 is a filter cloth bag fixed on the inner wall of the filter cavity 112.
[0039] In the above implementation scheme, the filter unit 6 has a simple structural design. A perforated metal bracket can be installed on the outside (lower part) of the filter cloth bag for support. This metal bracket can be installed on the inner wall of the filter chamber 112, thus providing good support for the filter cloth bag.
[0040] In this embodiment, an inspection port is provided on the side wall of the filter chamber 112 at a position corresponding to the position above the filter cloth bag, and an inspection door that can be opened or closed is installed at the inspection port. This facilitates opening the inspection door and using the inspection port for internal inspection and cleaning.
[0041] In a preferred embodiment, the inner wall of the filter chamber 112 is provided with a ring of spaced hanging points, and the edge of the filter cloth bag is provided with hooks that correspond one-to-one with the hanging points, and the hooks are hung at the corresponding hanging points.
[0042] In the above implementation scheme, the hanging point can be a hanging ring, and the filter cloth bag is attached to the hanging point for easy replacement of the filter cloth bag.
[0043] In this embodiment, the bottom of the support 2 is provided with wheels 21, which facilitates the movement of the entire device along the ground.
[0044] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0046] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0047] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0049] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. An OLED organic material mechanical impurity removal device, characterized in that: The utility model provides a kind of organic material filtering and heating device, including box (1) and support (2) arranged in the bottom of the box (1), the box (1) is equipped with partition (11), the upper portion of the partition (11) forms stirring cavity (111), and the lower portion forms filter cavity (112), the stirring cavity (111) is equipped with magnetic stirring unit (3), the partition (11) is equipped with heating unit (4) for heating the stirring cavity (111), the partition (11) is equipped with drain port, the drain port is equipped with control valve (5), the filter cavity (112) is equipped with filter unit (6) in the upper portion, the filter cavity (112) bottom is equipped with valve's solution discharge port (113), the box (1) top is equipped with organic material inlet (12), and the box (1) top is also equipped with solvent adding port (13). 2.The OLED organic material mechanical impurity removal device of claim 1, wherein: The magnetic stirring unit (3) includes stirring shaft (31), cross type connecting frame (32) and multiple stirring rods (33), the stirring shaft (31) is vertically arranged, and the upper end is rotatably connected to the middle part of the box (1), the upper end of the box (1) is equipped with rotary drive device (35) connected with the upper end of the stirring shaft (31), the connecting frame (32) is horizontally arranged, and the cross intersection point is connected and fixed with the lower end of the stirring shaft (31), multiple stirring rods (33) are vertically fixed to the lower end of the connecting frame (32) at equal intervals, and the stirring rod (33) is a magnetic rod, or the stirring rod (33) is equipped with multiple groups of adsorption assemblies (34) made of permanent magnets arranged at equal intervals on the upper and lower surfaces. 3.The OLED organic material mechanical impurity removal device of claim 2, wherein: The adsorption assembly (34) is branch-like.
4. The OLED organic material mechanical impurity removal device of claim 1, wherein: The upper surface of the partition (11) is a conical surface, and the drain port is arranged at the conical tip.
5. The OLED organic material mechanical impurity removal device of claim 1, wherein: The heating unit (4) is an electric heating wire or an electric heating tube.
6. The OLED organic material mechanical impurity removal device of claim 1, wherein: The organic material inlet (12) extends upward to form a tubular shape, multiple groups of horizontal rotating cylinders (14) are rotatably arranged between the inner walls of the opposite sides of the organic material inlet (12), the surface of the rotating cylinder (14) is provided with densely distributed sliver strips, the sliver strips are used for intercepting light impurities, the light impurities are hairs, and multiple groups of the rotating cylinders (14) are distributed in parallel at equal intervals on the same horizontal plane.
7. The OLED organic material mechanical impurity removal device of claim 1, wherein: The filter unit (6) is a filter cloth pocket fixed on the inner wall of the filter cavity (112). 8.The OLED organic material mechanical impurity removal device of claim 7, wherein: A maintenance opening is arranged on the side wall of the filter cavity (112) corresponding to the position above the filter cloth pocket, and an openable or closable maintenance door is arranged at the maintenance opening.
9. The OLED organic material mechanical impurity removal device of claim 7, wherein: A plurality of hanging points are arranged on the inner wall of the filter cavity (112) at equal intervals, and a plurality of hooks corresponding to the hanging points are arranged on the edge of the filter cloth pocket, and the hooks are hung on the corresponding hanging points.
10. The apparatus for removing mechanical impurities of an OLED organic material according to any one of claims 1 to 9, characterized in that: The bottom of the support (2) is provided with a traveling wheel (21).