Plane conveying small aluminum part powder spraying device

By designing a detachable tooling fixture with spring clips and protrusions, the problem of inconvenient clamping in aluminum powder coating devices was solved, achieving convenient workpiece clamping and efficient powder coating effect.

CN223733034UActive Publication Date: 2025-12-30GUANGDONG CHUANGZHI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423264066.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-12-30
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

Existing powder coating equipment is inconvenient to place and disassemble when clamping aluminum parts, and the clamping method has a large contact area with the workpiece, which affects the powder coating effect.

Method used

A planar conveying small aluminum part powder spraying device was designed, including a conveyor belt, a spraying device, and a detachable tooling fixture. The fixture consists of a spring and a protrusion. The workpiece is positioned and clamped by the elastic deformation of the spring, reducing the contact area.

Benefits of technology

It enables convenient clamping and disassembly of workpieces, improves powder coating effect, and reduces the impact of clamping on powder coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plane conveying small aluminum piece powder spraying device which comprises a spraying chamber, a conveying belt capable of conveying workpieces is arranged in the spraying chamber, a spraying device capable of spraying powder to the workpieces is arranged in the spraying chamber, and the plane conveying small aluminum piece powder spraying device is characterized in that a tool positioning frame is arranged on the conveying belt; the tool positioning frame is detachably connected with a tool clamp capable of positioning and placing a workpiece; the tool clamp comprises a connecting frame and a plurality of clamping pieces arranged on the connecting frame at intervals, each clamping piece is provided with two elastic pieces, the two elastic pieces are kept in an expansion state which is relatively far away from each other in an initial state without external force, and more than two convex parts which can abut against the side wall of an inner cavity of a workpiece extend on each elastic piece. And through elastic deformation of the elastic sheets, the convex parts on the elastic sheets are kept in a clamping state that the convex parts abut against the side wall of the inner cavity of the workpiece, and then the convex parts abut against the peripheral side of the inner cavity of the workpiece.
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Description

Technical Field

[0001] This utility model specifically relates to a planar conveying device for powder coating of small aluminum parts. Background Technology

[0002] When using aluminum products, it is necessary to select the appropriate spraying process based on the usage environment and requirements. Different processes such as powder coating, polyester paint spraying, fluorocarbon spraying, and wood grain can be selected. In order to ensure the service life of the product while meeting the decorative needs, it is essential to choose the right spraying technology to better meet the needs of engineering decoration.

[0003] Currently, the tooling clamping of aluminum parts in powder coating equipment is inconvenient for placement and removal, and the clamping method of the tooling has a large contact area with the workpiece, which can easily hinder and affect the powder coating effect of the aluminum parts, thus failing to meet the usage requirements. Utility Model Content

[0004] The present invention aims to at least partially solve one of the problems existing in the existing related technologies. To this end, the present invention proposes a planar conveying small aluminum parts powder spraying device.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A planar conveyor small aluminum part powder coating device includes a coating chamber, a conveyor belt for conveying workpieces is provided in the coating chamber, a coating device for powder coating workpieces is provided in the coating chamber, a tooling positioning frame is provided on the conveyor belt, and a tooling fixture for positioning and placing workpieces is detachably connected to the tooling positioning frame.

[0007] The tooling fixture includes a connecting frame and a plurality of clamping members spaced apart on the connecting frame. Each clamping member has two springs, and the two springs are in an expanded state that is relatively far apart in the initial state without external force. Each spring extends two or more protrusions that can abut against the inner wall of the workpiece cavity.

[0008] In one embodiment, the spraying device includes a first linear moving platform disposed in the spraying chamber above the conveyor belt, and a plurality of first powder spraying guns disposed at the moving end of the first linear moving platform. The powder outlet of the first powder spraying guns is arranged downward, and the moving direction of the moving end of the first linear moving platform is perpendicular to the conveying direction of the conveyor belt.

[0009] In one embodiment, the spraying device further includes a second linear moving platform disposed in the spraying chamber below the conveyor belt, and a plurality of second powder spraying guns disposed at the moving end of the second linear moving platform. The powder outlets of the second powder spraying guns are arranged facing upwards, and the moving direction of the moving end of the second linear moving platform is perpendicular to the conveying direction of the conveyor belt.

[0010] In one embodiment, the bottom of the spraying chamber is provided with a powder return box for collecting sprayed powder.

[0011] In one embodiment, the spraying chamber is provided with several exhaust pipes located below the conveyor belt. The exhaust pipes are connected to the powder return box via pipes, and an exhaust device is connected to the pipes to drive the powder sprayed in the exhaust pipes to the powder return box.

[0012] In one embodiment, the tooling positioning frame is provided with a plurality of positioning posts spaced apart, and the tooling fixture is provided with a plurality of positioning holes spaced apart, with the positioning posts corresponding to and inserted into the positioning holes one by one.

[0013] In one embodiment, the connecting frame is arranged in a grid pattern.

[0014] In one embodiment, handles are provided at intervals on the connecting frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] The present invention covers the small aluminum workpiece with two spring plates of the clamping member so that the two spring plates of the clamping member are located in the inner cavity of the aluminum workpiece. The elastic deformation of the spring plates keeps the protrusions on them tightly against the inner cavity side wall of the workpiece in a snap-fit ​​state. In this way, multiple protrusions tightly abut against the inner cavity periphery of the workpiece, realizing the clamping and positioning of the aluminum workpiece. The elastic deformation of the spring plates facilitates the clamping, placement or disassembly of the aluminum workpiece.

[0017] By making point contact between the protrusion and the inner wall of the workpiece, the clamping contact area between the protrusion and the workpiece can be effectively reduced, thereby effectively improving the powder coating effect of small aluminum parts. Attached Figure Description

[0018] Figure 1 This is a side view of a planar conveying small aluminum parts powder coating device according to the present invention;

[0019] Figure 2 This is a front view of a planar conveying small aluminum parts powder coating device according to the present invention;

[0020] Figure 3 This is a top view of a planar conveying small aluminum parts powder coating device according to the present invention;

[0021] Figure 4This is a schematic diagram of the tooling fixture in this utility model. Detailed Implementation

[0022] The following detailed description provides various embodiments or examples for implementing this utility model. Of course, these are merely embodiments or examples and are not intended to be limiting. Additionally, repeated reference numerals, such as repeated numbers and / or letters, may be used in different embodiments. These repetitions are for the purpose of simple and clear description of this utility model and do not represent a specific relationship between the different embodiments and / or structures discussed.

[0023] like Figures 1-4 The illustrated planar conveyor small aluminum part powder coating device includes a coating chamber 1, a conveyor belt 2 for conveying workpieces inside the coating chamber 1, a coating device 3 for powder coating workpieces inside the coating chamber 1, a tooling positioning frame 4 on the conveyor belt 2, and a tooling fixture 51 for positioning and placing workpieces detachably connected to the tooling positioning frame 4; the tooling fixture 51 includes a connecting frame 5 and a plurality of clamping members 6 spaced apart on the connecting frame 5, wherein the clamping member 6 has two spring pieces 7, and the two spring pieces 7 are in an expanded state that is relatively far apart in the initial state without external force, and two or more protrusions 9 extending on each spring piece 8 that can abut against the inner cavity sidewall of the workpiece.

[0024] Specifically, a small aluminum workpiece is covered by two spring clips of a clamping component, so that the two spring clips of the clamping component are located inside the cavity of the aluminum workpiece. The elastic deformation of the spring clips keeps the protrusions on them tightly against the side wall of the inner cavity of the workpiece. In this way, multiple protrusions tightly abut against the periphery of the inner cavity of the workpiece, realizing the clamping and positioning of the aluminum workpiece. The elastic deformation of the spring clips also facilitates the clamping, placement, or removal of the aluminum workpiece. Furthermore, the point contact between the protrusions and the side wall of the inner cavity of the workpiece effectively reduces the clamping contact area between the protrusions and the workpiece, thereby effectively improving the powder coating effect of the small aluminum workpiece.

[0025] Furthermore, the spraying device 3 includes a first linear moving platform 10 disposed in the spraying chamber 1 above the conveyor belt 2, and a plurality of first powder spraying guns 11 disposed at the moving end of the first linear moving platform 10. The powder outlet of the first powder spraying guns 11 is arranged downward, and the moving direction of the moving end of the first linear moving platform 10 is perpendicular to the conveying direction of the conveyor belt 2.

[0026] Specifically, the first linear moving platform is a relatively mature existing technology, which can drive the first powder spraying gun to move back and forth along the X-axis. The corresponding conveyor belt conveys along the Y-axis, thus satisfying the powder spraying of small aluminum parts on the conveyor belt. The first powder spraying gun can be connected to an external powder supply device for powder supply. The powder supply device is a relatively mature existing technology, and its structure and principle will not be described in detail here. It can be used to supply powder to the first powder spraying gun.

[0027] Furthermore, the spraying device 3 also includes a second linear moving platform 12 located below the conveyor belt 2 inside the spraying chamber 1, and a plurality of second powder spraying guns 13 located at the moving end of the second linear moving platform 12. The powder outlet of the second powder spraying guns 13 is arranged upward, and the moving direction of the moving end of the second linear moving platform 12 is perpendicular to the conveying direction of the conveyor belt 2.

[0028] Specifically, the second linear moving platform is a relatively mature existing technology, which can drive the second powder spraying gun to move back and forth along the X-axis. The corresponding conveyor belt is conveyed along the Y-axis, thus satisfying the powder spraying of small aluminum parts on the conveyor belt. The first and second powder spraying guns are respectively distributed on the upper and lower sides of the aluminum parts to meet the requirement of synchronous powder spraying on the upper and lower sides of the aluminum parts. The second powder spraying gun can be connected to an external powder supply device for powder supply. The powder supply device is a relatively mature existing technology, and the powder supply structure and principle will not be described in detail here. It only needs to meet the requirement of supplying powder to the second powder spraying gun.

[0029] Furthermore, a powder return box 14 for collecting sprayed powder is provided at the bottom of the spraying chamber 1. Further, several exhaust pipes 15 are installed inside the spraying chamber 1 below the conveyor belt 2. These exhaust pipes 15 are connected to the powder return box 14 via pipes, and an exhaust device 16 is connected to the pipes to drive the sprayed powder in the exhaust pipes 15 to the powder return box 14. Specifically, the exhaust device is a relatively mature existing technology, and its structural principle will not be described in detail here. The combination of the exhaust device, the powder return box, and the exhaust pipes satisfies the need for powder recovery within the spraying chamber.

[0030] Furthermore, the tooling positioning frame 4 is provided with a plurality of positioning posts 17 spaced apart, and the tooling fixture 51 is provided with a plurality of positioning holes 18 spaced apart. The positioning posts 17 are inserted into the positioning holes 18 in a one-to-one correspondence. Thus, the positioning of the tooling fixture is satisfied by the cooperation between the positioning posts and the positioning holes, and it is convenient to disassemble and replace different tooling fixtures.

[0031] Furthermore, the connecting frame 5 is arranged in a grid pattern. This allows the second powder spray gun located below to spray powder onto the lower side of the workpiece through the mesh of the connecting frame.

[0032] Furthermore, handles 19 are provided at intervals on the connecting frame 5 to facilitate the handling by operators.

[0033] Based on the accompanying drawings and the foregoing display and description of the basic principles, main features, and advantages of this utility model, those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A flat conveying small aluminum parts powder spraying device, comprising a spraying chamber (1), a conveying belt (2) capable of conveying workpieces is arranged in the spraying chamber (1), a spraying device (3) capable of powder spraying workpieces is arranged in the spraying chamber (1), characterized in that: The conveying belt (2) is provided with a tool positioning frame (4), and the tool positioning frame (4) is detachably connected with a tool clamp (51) capable of positioning and placing a workpiece. The tool clamp (51) comprises a connecting frame (5) and a plurality of clamping pieces (6) arranged at intervals on the connecting frame (5), wherein the clamping piece (6) has two elastic sheets (7), and the two elastic sheets (7) are kept in an expanded state of relatively far away from each other in an initial state without external force, and each elastic sheet (8) extends two or more convex portions (9) capable of abutting against the inner cavity side wall of the workpiece.

2. A flat conveying small aluminum parts powder spraying device according to claim 1, characterized in that: The spraying device (3) comprises a first linear moving platform (10) arranged in the spraying chamber (1) above the conveying belt (2), and a plurality of first powder spraying guns (11) arranged at the moving end of the first linear moving platform (10), wherein the powder outlet of the first powder spraying gun (11) is arranged downward, and the moving direction of the moving end of the first linear moving platform (10) is perpendicular to the conveying direction of the conveying belt (2).

3. A flat conveying small aluminum parts powder spraying device according to claim 2, characterized in that: The spraying device (3) further comprises a second linear moving platform (12) arranged in the spraying chamber (1) below the conveying belt (2), and a plurality of second powder spraying guns (13) arranged at the moving end of the second linear moving platform (12), wherein the powder outlet of the second powder spraying gun (13) is arranged upward, and the moving direction of the moving end of the second linear moving platform (12) is perpendicular to the conveying direction of the conveying belt (2).

4. A device for powder coating small aluminium parts conveyed in plane according to any one of claims 1 to 3, characterized in that: The spraying chamber (1) is provided with a powder collecting box (14) capable of collecting sprayed powder at the bottom.

5. A flat conveying small aluminum parts powder spraying device according to claim 4, characterized in that: A plurality of air extraction pipes (15) are arranged in the spraying chamber (1) below the conveying belt (2), the air extraction pipe (15) is connected with the powder collecting box (14) through a pipeline, and an air extraction device (16) capable of driving the sprayed powder in the air extraction pipe (15) to be pumped into the powder collecting box (14) is connected on the pipeline.

6. A flat conveying small aluminum parts powder spraying device according to claim 1, characterized in that: A plurality of positioning columns (17) are arranged at intervals on the tool positioning frame (4), a plurality of positioning holes (18) are arranged at intervals on the tool clamp (51), and the positioning column (17) is one-to-one correspondingly inserted into the positioning hole (18).

7. A flat conveying small aluminum parts powder spraying device according to claim 1, characterized in that: The connecting frame (5) is arranged in a grid shape.

8. A flat conveying small aluminum parts powder spraying device according to claim 1, characterized in that: A plurality of handles (19) are arranged at intervals on the connecting frame (5).