Spraying device for wind power tower drum

By designing a wind turbine tower spraying device consisting of a track rod, slide plate, drive wheel, and heating box, the problems of atomization and dispersion of spraying materials and low spraying efficiency were solved, achieving a safe and efficient spraying process.

CN223733070UActive Publication Date: 2025-12-30FUJIAN FUCHUAN YIFAN NEW ENERGY EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422832621.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-12-30
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Traditional wind turbine tower spraying equipment is prone to causing the sprayed material to atomize and disperse during spraying, polluting the air and endangering the health of workers. At the same time, the material has low efficiency in natural air drying after spraying.

Method used

A spraying device was designed, comprising a track pole, a slide plate, a drive wheel, a spray pipe, and a heating box. The slide plate and drive wheel drive the wind turbine tower to move and rotate, the spray pipe is used for uniform spraying, and the heating box heats the air and blows it out to dry the sprayed material.

Benefits of technology

It effectively prevents the spraying material from atomizing and drifting, protects the health of workers, and improves spraying efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223733070U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of wind power tower drum production, in particular to a wind power tower drum spraying device. According to the technical scheme, the wind power tower barrel comprises a rail rod and a wind power tower barrel body arranged above the rail rod, and a spraying assembly and a drying assembly are arranged on the rail rod; the spraying assembly comprises two sliding plates installed on the two rail rods in a sliding mode, and the bottom of each sliding plate is rotationally connected with two rotating rods. Through mutual cooperation of the sliding plate, the driving wheel, the fixing box, the spraying pipe and the heating box, the surface of the wind power tower drum body can be fully sprayed, the wind power tower drum body can be protected during spraying, the situation that the spraying effect of the wind power tower drum body is affected by external objects is avoided, and the spraying efficiency is improved. And meanwhile, a large number of spraying materials are prevented from drifting into the air to cause harm to workers, the materials sprayed on the surface of the wind power tower drum body can be heated and air-dried, and the spraying processing efficiency of the wind power tower drum body is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wind power tower production technical field, concretely is a kind of wind power tower spraying device. BACKGROUND

[0002] Wind power tower is the tower pole of wind power generation, mainly plays the role of support in wind turbine, simultaneously absorbs unit vibration, when producing wind power tower, the surface of wind power tower needs to be sprayed with anticorrosive and rustproof material, wind power tower spraying device needs to be utilized.

[0003] Through search, a kind of wind power tower spraying device of application announcement number CN210935552U, spraying device structure is simple, easy to operate, and spraying efficiency is high. The above-mentioned spraying device can be used to uniformly spray the tower cylinder, and the incomplete spraying phenomenon caused by the blocking of holding tools can not occur;And the movement of spray gun and the rotation of tower cylinder are controlled by control system, so workers do not need to be in close contact, and the harm to workers is reduced.

[0004] In prior art, there are problems as follows:

[0005] When the conventional spraying device sprays wind power tower, the wind power tower is mostly directly exposed to air, which can easily cause the sprayed material to atomize and scatter during spraying, pollute the air and harm the workers. In addition, after spraying the wind power tower, the material is naturally air-dried, which is not convenient for heating and air-drying the sprayed wind power tower, and affects the spraying efficiency of the wind power tower. SUMMARY

[0006] The utility model aims at providing a kind of wind power tower spraying device to solve the problems raised in the above background art.

[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of wind power tower spraying device, including track bar and wind power tower body being located above track bar, the track bar is equipped with spraying assembly and drying assembly;The spraying assembly includes two sliding plates slidingly installed on two track bars, two rotating rods are rotatably connected to the bottom of each sliding plate, four support frames are fixedly connected to the top of each sliding plate, a drive wheel is rotatably connected to the top of each support frame, the wind power tower body is located at the top of multiple drive wheels, the top of two track bars is fixedly connected with fixed box, the fixed box is located at the side of wind power tower body, the inside of fixed box is fixedly connected with spraying pipe, the rear side of fixed box inner wall is fixedly connected with conveying equipment;The drying assembly includes heating box fixedly connected in the inside of fixed box, the heating box is located at the front side of spraying pipe, multiple electric heating wires are fixedly connected in the inside of heating box, multiple fans are fixedly installed on the top of heating box.

[0008] By placing the wind power tower body on the top of the two sliding plates, the driving wheels are used to roll the wind power tower body, and by driving the two rotating rods to rotate, the two sliding plates can be moved to the right, synchronously driving the wind power tower body to move to the inside of the fixed box, the spraying material is conveyed into the spraying pipe by the conveying device, and the material is sprayed downward by the spraying pipe, so that the wind power tower body can be sprayed, the driving wheels are driven to rotate, the wind power tower body can be rotated by the driving wheels, the periphery of the wind power tower body can be fully sprayed, the wind power tower body during spraying can be protected by the fixed box, the spraying effect of the wind power tower body is avoided by external objects, and the spraying material is avoided from being atomized and scattered, so that a large amount of spraying material is prevented from being scattered into the air to harm the workers, the fan is started, the external air is conveyed into the heating box, the air in the heating box is quickly heated by the electric heating wire, and then the air is blown backward, so that the material sprayed on the surface of the wind power tower body is heated and dried, and the efficiency of the wind power tower body spraying process is improved.

[0009] Preferably, a plurality of fixed plates are fixedly installed between the two track rods, and two track wheels are fixedly connected to the outer side of each rotating rod, and the rotating rod is rollingly supported between the two track rods through the track wheels. The two track rods are connected and fixed through the fixed plates, so that the two track rods are parallel, and the bending of the track rods is avoided. The sliding plates can be moved left and right by rolling along the track rods through the track wheels.

[0010] Preferably, the two sliding plates are fixedly connected through the connecting plates, the inner side of the fixed box is fixedly installed with a fixed frame, and the fixed frame is fixedly connected to the outer side of the two track rods. The two sliding plates are connected and fixed through the connecting plates, and the fixed box and the track rods are fixed through the fixed frame.

[0011] Preferably, two first motors are fixedly installed on the top of each sliding plate, every two first motors are located on the inner side of the left two support frames, and the output end of each first motor is connected to a driving wheel through a first belt transmission. The first motor can drive the first belt to transmit, so that the driving wheel is rotated by the first belt.

[0012] Preferably, a second motor is fixedly installed on the top of each sliding plate, and the second motor is located on the inner side of the front two support frames, and the output end of the second motor is connected to the two rotating rods through a second belt transmission. The second motor can drive the second belt to transmit, so that the rotating rod is rotated by the second belt.

[0013] Preferably, the top of each sliding plate is rotatably provided with two supporting wheels, each two supporting wheels are located on the inner side of the four supporting frames, and the top of each supporting wheel is used for rolling supporting the wind tower body.

[0014] Preferably, the spraying pipe and the fixing box are supported and fixed through a plurality of supporting rods, and the bottom of the spraying pipe is fixedly connected with a plurality of nozzles. The spraying pipe can be supported and fixed through the supporting rods, and the material can be sprayed downward through the spraying pipe.

[0015] Preferably, the input end of the conveying device is fixedly connected with a suction pipe, the suction pipe extends out of the rear side of the fixing box, the output end of the conveying device is fixedly connected with a conveying pipe, and the conveying pipe is fixed and communicated with multiple parts of the spraying pipe. The conveying device can suck the spraying material out through the suction pipe, and then guide the spraying material into the spraying pipe through the conveying pipe.

[0016] Preferably, the electric heating wire and the heating box are supported and fixed through a supporting plate, the rear side of the heating box is fixedly connected with an air outlet nozzle, and the rear end of the air outlet nozzle is downwardly inclined. The two ends of the electric heating wire can be supported and fixed through the supporting plate, and the heating box can spray hot air backward through the air outlet nozzle.

[0017] Preferably, the output end of each fan is fixedly connected with a fixed pipe between the fan and the heating box, the input end of each fan is fixedly provided with an air suction pipe, and each air suction pipe extends out of the front side of the fixing box. The fan can suck external air through the air suction pipe, and then convey the sucked air to the heating box through the fixed pipe.

[0018] Compared with the prior art, the wind tower body spraying device has the following beneficial effects:

[0019] Through the cooperation between the sliding plate, the driving wheel, the fixing box, the spraying pipe and the heating box, the wind tower body is placed on the top of the two sliding plates, the wind tower body is moved to the inside of the fixing box by the sliding plate, then the spraying pipe is used for spraying operation on the wind tower body, the wind tower body is driven to rotate by the driving wheel, the surface of the wind tower body can be fully sprayed, the wind tower body during spraying can be protected by the fixing box, the spraying effect of the wind tower body is not affected by external objects, the spraying material can be prevented from being atomized and scattered, a large amount of spraying material can be prevented from being scattered into the air to harm the workers, the air can be heated and blown backward by the heating box, the sprayed material on the surface of the wind tower body can be heated and dried, and the efficiency of the wind tower body spraying process is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1The utility model discloses a three -dimensional structure schematic diagram for the utility model;

[0021] Figure 2 The utility model discloses a sliding plate structure schematic diagram for the utility model;

[0022] Figure 3 The utility model discloses a fixed box side view cut structure schematic diagram for the utility model;

[0023] Figure 4 The utility model discloses a fixed box main view cut structure schematic diagram for the utility model;

[0024] Figure 5 The utility model discloses a spraying pipe cut structure schematic diagram for the utility model;

[0025] Figure 6 The utility model discloses a Figure 5 The utility model discloses a part A amplification structure schematic diagram for the utility model;

[0026] Figure 7 The utility model discloses a heating box side view cut structure schematic diagram for the utility model.

[0027] In the drawing: 1, track rod;2, fixed plate;3, sliding plate;4, connecting plate;5, wind power tower body;6, fixed frame;7, fixed box;8, conveying equipment;9, support wheel;10, support frame;11, drive wheel;12, first motor;13, first belt;14, rotating rod;15, track wheel;16, second motor;17, second belt;18, support rod;19, spraying pipe;20, conveying pipe;21, suction pipe;22, heating box;23, spray head;24, air outlet nozzle;25, support plate;26, electric heating wire;27, fan;28, fixed pipe;29, suction pipe. Specific implementation

[0028] The technical scheme of the utility model will be further explained below in connection with the drawings and specific embodiments.

[0029] The utility model provides a kind of wind power tower spraying device, including fixed box, conveying equipment, support wheel, support frame, drive wheel, first motor, first belt, rotating rod, track wheel, second motor, second belt, support rod, spraying pipe, conveying pipe, suction pipe, heating box, spray head, air outlet nozzle, support plate, electric heating wire and fan, it is characterized by the following: Figures 1-7The utility model provides an wind power tower spraying device, including track bar 1 and the wind power tower body 5 of being established at track bar 1 top, be equipped with spraying assembly and drying assembly on track bar 1, spraying assembly includes two sliding plates 3 of sliding installation on two track bar 1, the bottom rotationally connected with two rotating rods 14 of each sliding plate 3, the top fixedly connected with four support frames 10 of each sliding plate 3, the top rotationally connected with drive wheel 11 of each support frame 10, the wind power tower body 5 is located at the top of multiple drive wheels 11, the top fixedly connected with fixed box 7 of two track bar 1, and fixed box 7 is located at wind power tower body 5 one side, and the inside fixedly connected with spraying pipe 19 of fixed box 7, and the rear side fixedly connected with conveying equipment 8 of fixed box 7 inner wall, drying assembly includes the heating box 22 of being fixedly connected in fixed box 7, and heating box 22 is located at the front side of spraying pipe 19, and the inside fixedly connected with multiple electric heating wires 26 of heating box 22, and multiple fan 27 are fixedly installed at the top of heating box 22,

[0030] Multiple fixed plates 2 are fixedly installed between two track bar 1, and the outside fixedly connected with two track wheels 15 of each rotating rod 14, and each rotating rod 14 is supported by track wheel 15 between two track bar 1 respectively rolls,

[0031] Two sliding plates 3 are fixedly connected by connecting plate 4, and the inside fixedly installed with fixed frame 6 of fixed box 7, and the outside fixedly connected with two track bar 1 of fixed frame 6,

[0032] The top of each sliding plate 3 is fixedly installed with two first motor 12, and every two first motor 12 is located at the inside of left two support frames 10, and the output end of each first motor 12 is transmissionally connected with one drive wheel 11 by first belt 13,

[0033] The top of each sliding plate 3 is fixedly installed with one second motor 16, and each second motor 16 is located at the inside of front two support frames 10 respectively, and the output end of each second motor 16 is rotationally connected with two rotating rods 14 by second belt 17,

[0034] The top of each sliding plate 3 is rotationally installed with two support wheels 9, and every two support wheels 9 is located at the inside of four support frames 10, and the top of each support wheel 9 is supported by wind power tower body 5 rolls,

[0035] Spraying pipe 19 and fixed box 7 are supported and fixed by multiple support rods 18, and the bottom of spraying pipe 19 is fixedly connected with multiple spray heads 23,

[0036] The input end of conveying equipment 8 is fixedly connected with suction tube 21, and suction tube 21 extends out the rear side of fixed box 7, and the output end of conveying equipment 8 is fixedly connected with conveying pipe 20, and conveying pipe 20 is fixed and communicated with multiple parts of spraying pipe 19,

[0037] The electric heating wire 26 is supported and fixed between the heating box 22 through the support plate 25, the rear side of the heating box 22 is fixedly connected with the air outlet nozzle 24, and the rear end of the air outlet nozzle 24 is downwardly inclined;

[0038] The output end of each fan 27 is fixedly connected with the fixed pipe 28 between the heating box 22, and the input end of each fan 27 is fixedly installed with the air suction pipe 29, and each air suction pipe 29 extends out of the front side of the fixed box 7.

[0039] The working principle of the wind power tower drum spraying device based on the embodiment is that the wind power tower drum body 5 is placed on the top of the two sliding plates 3, the wind power tower drum body 5 is rollingly supported by the driving wheel 11 and the supporting wheel 9, the second motor 16 is started, the two rotating rods 14 are driven to rotate by the second belt 17, the track wheels 15 are driven to roll along the track rod 1 synchronously, the two sliding plates 3 are driven to move to the right, and the wind power tower drum body 5 is moved to the inside of the fixed box 7 by the sliding plate 3.

[0040] The material to be sprayed is placed at the rear side of the fixed box 7, the material suction pipe 21 is inserted into the material, the material suction pipe 21 generates suction force to suck out the sprayed material by the conveying device 8, then the material is conveyed into the spraying pipe 19 by the conveying pipe 20, the material is sprayed downward by the spraying pipe 19, the wind power tower drum body 5 can be sprayed, the first motor 12 is started, the driving wheel 11 is driven to rotate by the first belt 13, the wind power tower drum body 5 is driven to rotate by the driving wheel 11, and the wind power tower drum body 5 can be fully sprayed on the periphery;

[0041] The wind power tower drum body 5 during spraying can be protected by the fixed box 7, the spraying effect of the wind power tower drum body 5 is avoided from being affected by external objects, the atomization and scattering of the spraying material can be avoided, a large amount of spraying material is avoided from scattering into the air to harm the workers, the fan 27 is started to convey external air into the heating box 22, the air in the heating box 22 is rapidly heated by the electric heating wire 26, then the air is blown out backward through the air outlet nozzle 24, the material sprayed on the surface of the wind power tower drum body 5 can be heated and dried, and the efficiency of the wind power tower drum body 5 spraying process is improved.

[0042] The above specific embodiments are only several preferred embodiments of the utility model, based on the technical scheme of the utility model and the related inspiration of the above embodiments, the above specific embodiments can be improved and combined in many ways by the person skilled in the art.

Claims

1. A wind tower spraying device, comprising a rail rod (1) and a wind tower body (5) arranged above the rail rod (1), characterized in that: The track rod (1) is provided with a spraying assembly and a drying assembly; The spraying assembly comprises two sliding plates (3) slidingly installed on the two track rods (1), two rotating rods (14) rotatably connected to the bottom of each sliding plate (3), four support frames (10) fixedly connected to the top of each sliding plate (3), a driving wheel (11) rotatably connected to the top of each support frame (10), the wind power tower body (5) located on the top of the driving wheels (11), a fixed box (7) fixedly connected to the top of the two track rods (1), the fixed box (7) located on one side of the wind power tower body (5), a spraying pipe (19) fixedly connected to the inside of the fixed box (7), and a conveying device (8) fixedly connected to the rear side of the inner wall of the fixed box (7). The drying assembly comprises a heating box (22) fixedly connected to the inside of the fixed box (7), the heating box (22) located on the front side of the spraying pipe (19), a plurality of electric heating wires (26) fixedly connected to the inside of the heating box (22), and a plurality of fans (27) fixedly installed on the top of the heating box (22).

2. The windmill tower spraying device according to claim 1, characterized in that: A plurality of fixed plates (2) are fixedly installed between the two track rods (1), two track wheels (15) fixedly connected to the outer side of each rotating rod (14), and each rotating rod (14) rotatably supported by the track wheels (15) between the two track rods (1).

3. The windmill tower spraying device according to claim 1, characterized in that: The two sliding plates (3) are fixedly connected by a connecting plate (4), a fixed frame (6) fixedly installed on the inner side of the fixed box (7), and the fixed frame (6) fixedly connected to the outer side of the two track rods (1).

4. The windmill tower spraying device according to claim 1, characterized in that: A first motor (12) is fixedly installed on the top of each sliding plate (3), every two first motors (12) located on the inner side of the left two support frames (10), and the output end of each first motor (12) drivingly connected to one driving wheel (11) by a first belt (13).

5. The windmill tower spraying device according to claim 1, characterized in that: A second motor (16) is fixedly installed on the top of each sliding plate (3), each second motor (16) located on the inner side of the front two support frames (10), and the output end of each second motor (16) rotatably connected to the two rotating rods (14) by a second belt (17).

6. The windmill tower spraying device according to claim 1, characterized in that: Two support wheels (9) are rotatably installed on the top of each sliding plate (3), every two support wheels (9) located on the inner side of the four support frames (10), and the top of each support wheel (9) rollingly supporting the wind power tower body (5).

7. The windmill tower spraying device according to claim 1, characterized in that: The spraying pipe (19) is supported and fixed between the fixed box (7) by a plurality of support rods (18), and a plurality of spray heads (23) are fixedly connected to the bottom of the spraying pipe (19).

8. The windmill tower spraying device according to claim 1, characterized in that: The input end of the conveying device (8) is fixedly connected with a suction pipe (21) extending out of the rear side of the fixed box (7), the output end of the conveying device (8) is fixedly connected with a conveying pipe (20), and the conveying pipe (20) is fixedly and communicatively connected to multiple parts of the spraying pipe (19).

9. The windmill tower spraying device according to claim 1, characterized in that: The electric heating wire (26) is supported and fixed between the heating box (22) through the support plate (25), the rear side of the heating box (22) is fixedly connected with the air outlet nozzle (24), and the rear end of the air outlet nozzle (24) is downwardly inclined.

10. The windmill tower spraying device according to claim 1, characterized in that: The output end of each fan (27) is fixedly connected with the fixed pipe (28) between the heating box (22), the input end of each fan (27) is fixedly installed with the air suction pipe (29), and each air suction pipe (29) extends out of the front side of the fixed box (7).

Citation Information

Patent Citations

  • Wind power tower drum spraying device

    CN210935552U