Cleaning mechanism for galvanization machining
By designing a galvanized pipe cleaning mechanism with liquid supply and lifting components, the problems of resource waste and usage limitations of traditional devices are solved. This achieves stable support and uniform cleaning of galvanized pipes with different outer diameters, thereby improving cleaning efficiency.
Patent Information
- Application Number
- CN202423172179.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing galvanized pipe cleaning equipment suffers from resource waste and limitations in use. Traditional spray-type equipment can only clean galvanized pipes of specific lengths and outer diameters.
A cleaning mechanism including a liquid supply component, a lifting component, and a support component was designed. The height of the lifting plate is controlled by a hydraulic cylinder, and the rollers are driven to rotate by a servo motor to achieve uniform liquid coating and cleaning of galvanized pipes.
It achieves stable support and uniform cleaning of galvanized pipes with different outer diameters, reduces resource waste, and improves cleaning efficiency.
Smart Images

Figure CN223733445U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of galvanized pipe cleaning technology, specifically a cleaning mechanism for galvanizing processing. Background Technology
[0002] When galvanized pipes are processed, their exteriors need to be uniformly coated with liquid. If an immersion cleaning structure is used, it is easy to waste resources. Traditional spray-type galvanized pipe cleaning devices can only be used to clean galvanized pipes of corresponding length and outer diameter, which has high limitations. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides a cleaning mechanism for galvanizing processes.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning mechanism for galvanizing processing, comprising a liquid supply assembly, a lifting assembly, and a support assembly. The support assembly includes a worktable, support legs, a filter frame, a first roller frame, and a first roller. The support legs are arranged at the four corners below the worktable. A support groove with an upper opening is provided on the worktable. The filter frame is provided on the top wall of the support groove. Two sets of symmetrically arranged first roller frames are provided on the top wall of the filter frame. The first roller is provided on the first roller frame. The lifting assembly includes a lifter, a lifting plate, a second roller frame, a second roller, a motor, a transmission wheel, a support frame with a downwardly open U-shape, and a transmission belt. The two free ends of the support frame are fixed to the worktable. The lifter passes through the top wall of the support frame and is connected to the worktable. The lifting plate is connected to the above-mentioned lifting plate, and two sets of symmetrically arranged second roller frames are also provided below the lifting plate. The second rollers are provided below the second roller frames, and transmission wheels connected to the second rollers are provided on one side of the two sets of second roller frames. The two sets of transmission wheels are connected by a transmission belt. The output end of the motor is connected to the center of one set of transmission wheels. An L-shaped bracket for supporting the motor is provided below the lifting plate. The liquid supply assembly includes a liquid supply tank, a liquid supply pump, a connecting pipe, and a diversion pipe. A diversion pipe is also provided below the lifting plate. A liquid supply tank is also provided on the top wall of the support frame. The liquid supply pump is provided on the liquid supply tank. The output end of the liquid supply pump is connected to one end of the connecting pipe, and the other end of the connecting pipe is connected to the diversion pipe. The connecting pipe is located at the end away from the motor.
[0007] To ensure the stability of the lifting platform, this utility model is improved by providing a guide rod above the lifting platform, which penetrates the top wall of the support frame.
[0008] Preferably, the guide rods are arranged in two symmetrical sets.
[0009] To facilitate the transfer of waste liquid, this utility model is improved by providing a drain pipe that runs through the support groove on the bottom wall of the workbench, and a switch valve is provided below the drain pipe.
[0010] Preferably, the lifting device is a hydraulic cylinder.
[0011] Preferably, the motor is a servo motor.
[0012] (III) Beneficial Effects
[0013] Compared with the prior art, the present invention provides a cleaning mechanism for galvanizing, which has the following advantages:
[0014] This cleaning mechanism for galvanizing processes includes a support assembly comprising a worktable, support legs, a filter frame, a first roller frame, and a first roller. Support legs are located at the four corners of the worktable, providing stable support for the entire cleaning mechanism and ensuring that the equipment does not shake or tilt during the cleaning process. The first roller frame houses the first roller; two sets of symmetrically arranged first rollers can support galvanized pipes of different outer diameters. The lifting assembly includes a lifter, a lifting plate, a second roller frame, a second roller, a motor, a transmission wheel, a support frame, and a transmission belt. The lifter uses a hydraulic cylinder to precisely control the height of the lifting plate. By adjusting the height of the lifting plate, in conjunction with the second roller frame and the second roller, the pipe is clamped between the first and second rollers. The motor drives the second roller to rotate, causing the material to rotate accordingly, and the liquid supply assembly uniformly coats and cleans the material. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0016] Figure 2 This is a bottom view of the structure of this utility model;
[0017] Figure 3 This is a rear view schematic diagram of the structure of this utility model;
[0018] Figure 4 This is a partial schematic diagram of the structure of this utility model.
[0019] In the diagram: 1. Workbench; 2. Support leg; 3. Filter frame; 4. First roller frame; 5. First roller; 6. Lifter; 7. Lifting plate; 8. Second roller frame; 9. Second roller; 10. Motor; 11. Transmission wheel; 12. Support frame; 13. Transmission belt; 14. Liquid supply tank; 15. Liquid supply pump; 16. Connecting pipe; 17. Diverter pipe; 18. Drain pipe; 19. Switch valve; 20. Guide rod. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 A cleaning mechanism for galvanizing processes includes a liquid supply assembly, a lifting assembly, and a support assembly. The support assembly includes a worktable 1, support legs 2, a filter frame 3, a first roller frame 4, and a first roller 5. The support legs 2 are located at the four corners below the worktable 1. The worktable 1 has a support groove with an upper opening. The filter frame 3 is located on the top wall of the support groove. Two sets of symmetrically arranged first roller frames 4 are located on the top wall of the filter frame 3. The first roller 5 is located on the first roller frame 4. The lifting assembly includes a lifter 6, a lifting plate 7, a second roller frame 8, a second roller 9, a motor 10, a transmission wheel 11, a support frame 12 with a downward opening (U-shape), and a transmission belt 13. The two free ends of the support frame 12 are fixed to the worktable 1. The lifter 6 passes through the top wall of the support frame 12 and is connected to the lifting plate 7. A [missing information - likely a device or component] is also located below the lifting plate 7. Two sets of symmetrically arranged second roller frames 8 are provided. The second rollers 9 are provided below the second roller frames 8. The two sets of second roller frames 8 are provided with a transmission wheel 11 connected to the second roller 9 on one side. The two sets of transmission wheels 11 are connected by a transmission belt 13. The output end of the motor 10 is centrally connected to one set of transmission wheels 11. An L-shaped bracket for supporting the motor 10 is provided below the lifting plate 7. The liquid supply assembly includes a liquid supply tank 14, a liquid supply pump 15, a connecting pipe 16, and a diversion pipe 17. A diversion pipe 17 is also provided below the lifting plate 7. A liquid supply tank 14 is also provided on the top wall of the support frame 12. The liquid supply pump 15 is provided on the liquid supply tank 14. The output end of the liquid supply pump 15 is connected to one end of the connecting pipe 16. The other end of the connecting pipe 16 is connected to the diversion pipe 17. The connecting pipe 16 is located at the end away from the motor 10.
[0022] The outrigger 2 provides stable support for the workbench 1, which is also equipped with a filter frame 3. The galvanized pipe to be cleaned is placed on the first roller 5 of the support assembly. The first roller 5 is symmetrically arranged on the first roller frame 4 on the top wall of the filter frame 3, which can stably support the galvanized pipe. The lifting device 6 uses a hydraulic cylinder. Activating the hydraulic cylinder pushes the lifting plate 7 down. The guide rod 20 above the lifting plate 7 passes through the top wall of the support frame 12 to ensure the stability of the lifting plate 7. The two sets of symmetrically arranged guide rods 20 further enhance the smoothness of the lifting. As the lifting plate 7 descends, the second roller frame 8 and the second roller 9 below the lifting plate 7 gradually approach the galvanized pipe. When the second roller 9 contacts the galvanized pipe, the lifting plate 7 continues to descend, so that the galvanized pipe is clamped between the first roller 5 and the second roller 9. The support of the lifting plate 7 stably supports the motor 10. The motor 10 is a servo motor. Activating the motor 10, the output end of the motor 10 is centrally connected to a set of transmission wheels 11. The transmission wheel 11 is connected to the second roller 9, and the two sets of transmission wheels 11 are connected by a transmission belt 13. The rotation of the motor 10 drives the transmission wheel 11 to rotate, which in turn drives the second roller 9 to rotate. Since the galvanized pipe is clamped between the first roller 5 and the second roller 9, the rotation of the second roller 9 drives the galvanized pipe to rotate. A liquid supply pump 15 is installed on the liquid supply tank 14. When the liquid supply pump 15 is started, it draws the cleaning liquid from the liquid supply tank 14. The output end of the liquid supply pump 15 is connected to one end of the connecting pipe 16, and the other end of the connecting pipe 16 is connected to the diversion pipe 17. The cleaning liquid is delivered to the diversion pipe 17 through the connecting pipe 16. The diversion pipe 17 is located below the lifting plate 7 and can evenly spray the cleaning liquid onto the surface of the rotating galvanized pipe. The cleaning liquid coats and cleans the galvanized pipe, removing impurities and dirt from its surface.
[0023] In this embodiment, the bottom wall of the workbench 1 is also provided with a drain pipe 18 that passes through the support groove. A switch valve 19 is provided below the drain pipe 18. After the waste liquid passes through the filter frame 3, it enters the support groove. The switch valve 19 is opened to drain the liquid.
[0024] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0025] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A cleaning mechanism for galvanization processing, comprising a liquid supply assembly, a lifting assembly and a supporting assembly, characterized in that: The supporting assembly comprises a workbench (1), a supporting leg (2), a filter frame (3), a first roller frame (4) and a first roller (5), the supporting leg (2) is arranged at the four corners below the workbench (1), the workbench (1) is provided with a supporting groove with an upper opening, the filter frame (3) is arranged on the top wall of the supporting groove, two groups of first roller frames (4) are symmetrically arranged on the top wall of the filter frame (3), and the first roller (5) is arranged on the first roller frame (4); the lifting assembly comprises a lifter (6), a lifting plate (7), a second roller frame (8), a second roller (9), a motor (10), a transmission wheel (11), a supporting frame (12) in the shape of a lower opening and a transmission belt (13), the two free ends of the supporting frame (12) are fixed on the workbench (1), the lifter (6) penetrates through the top wall of the supporting frame (12) and is connected with the lifting plate (7), two groups of second roller frames (8) are symmetrically arranged below the lifting plate (7), the second roller (9) is arranged below the second roller frame (8), the transmission wheel (11) connected with the second roller (9) is arranged on one side of the two groups of second roller frames (8), the two groups of transmission wheels (11) are connected through the transmission belt (13), the output end of the motor (10) is connected with the center of one group of transmission wheels (11), an L-shaped support for supporting the motor (10) is arranged below the lifting plate (7), the liquid supply assembly comprises a liquid supply tank (14), a liquid supply pump (15), a connecting pipe (16) and a shunt pipe (17), the shunt pipe (17) is further arranged below the lifting plate (7), the liquid supply tank (14) is further arranged on the top wall of the supporting frame (12), the liquid supply pump (15) is arranged on the liquid supply tank (14), the output end of the liquid supply pump (15) is connected with one end of the connecting pipe (16), the other end of the connecting pipe (16) is connected with the shunt pipe (17), and the connecting pipe (16) is arranged at the end away from the motor (10).
2. The cleaning mechanism for galvanizing process according to claim 1, characterized in that: A guide rod (20) is further arranged above the lifting plate (7), and the guide rod (20) penetrates through the top wall of the supporting frame (12).
3. The cleaning mechanism for galvanizing according to claim 2, characterized in that: The guide rod (20) is arranged in two groups of symmetric arrangement.
4. The cleaning mechanism for galvanizing according to claim 3, wherein: A drain pipe (18) penetrating through the supporting groove is further arranged on the bottom wall of the workbench (1), and a switch valve (19) is arranged below the drain pipe (18).
5. The cleaning mechanism for galvanizing according to claim 4, characterized in that: The lifter (6) is a hydraulic cylinder.
6. The cleaning mechanism for galvanizing according to claim 5, wherein: The motor (10) is a servo motor.