Precise pole piece and pole lug thickness roll flattening device
By designing a device for precise rolling and leveling of electrode tab thickness, and using a local rolling pressing method to control the tab thickness, the problem of inaccurate local thickness control in existing technologies is solved, and a precise rolling pressing effect without damage to the electrode surface is achieved.
Patent Information
- Application Number
- CN202423145462.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Existing roll leveling devices cannot precisely control the local thickness of the electrode tabs, and overall roll pressing poses a risk of damaging the electrode surface.
A device for precisely rolling and leveling electrode tab thickness was designed, including a mounting frame, rollers, mounting frame, pressure roller mechanism, pressure roller lifting drive mechanism, and pressure roller horizontal adjustment mechanism. The pressure roller lifting drive mechanism and horizontal adjustment mechanism are used to achieve local rolling pressure on the electrode tab and precisely control the electrode tab thickness.
It achieves precise control of the electrode tab thickness, avoiding scratches on the electrode surface caused by overall rolling, and the thickness accuracy can be controlled within 0.01mm.
Smart Images

Figure CN223733571U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of battery manufacturing equipment, specifically to a device for precisely rolling and leveling the thickness of electrode tabs. Background Technology
[0002] With the continuous updating and iteration of lithium battery production technology, there is a need for a roller leveling device that can precisely adjust the position and thickness of the electrode tabs after welding.
[0003] Most existing roller leveling devices adopt the overall roller leveling method, using large steel rollers to perform overall roller leveling on the entire width of the electrode sheet. This method cannot accurately control the local thickness and carries the risk of damaging the electrode sheet surface. At the same time, overall roller pressing cannot accurately control the local pressure, which carries the risk of roller pressing cracks. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, this utility model provides a device for precise rolling flattening of electrode tab thickness that can locally control the rolling pressure.
[0005] The technical solution adopted by this utility model to solve its technical problem is:
[0006] A device for precisely leveling the thickness of electrode tabs includes a mounting frame, a roller, a mounting frame, a pressure roller mechanism, a pressure roller lifting drive mechanism, and a pressure roller leveling mechanism.
[0007] The roller is rotatably mounted on the mounting frame;
[0008] The mounting frame is slidably mounted on the mounting bracket;
[0009] The pressure roller mechanism and the pressure roller lifting drive mechanism are mounted on the mounting frame;
[0010] The pressure roller mechanism is used to cooperate with the roller to press the electrode tabs, the pressure roller horizontal adjustment mechanism is used to adjust the position of the pressure roller mechanism along the roller axis, and the pressure roller lifting drive mechanism is used to adjust the distance between the pressure roller mechanism and the roller along the roller radial direction.
[0011] As described above, the electrode tab thickness precision roller leveling device includes an adjustment component and a first lifting group, wherein the first lifting group includes a mounting bracket and a lifting drive component.
[0012] The fixed end of the lifting drive component is mounted on the mounting frame, and the output end of the lifting drive component is connected to the pressure roller mechanism via a transmission connection.
[0013] The electrode tab thickness precision rolling leveling device described above includes an adjustment component comprising a bracket, a first fixing block, a second fixing block, a fine-tuning screw, a fine-tuning screw nut, an upper wedge block, and a lower wedge block.
[0014] The bracket is fixed to the mounting frame and is located in the space between the mounting bracket and the pressure roller mechanism;
[0015] The first fixing block and the second fixing block are fixedly installed on the bracket;
[0016] The fine-tuning screw is rotatably connected to the first fixed block and the second fixed block, the fine-tuning screw nut is threadedly connected to the fine-tuning screw, the lower wedge is fixedly connected to the fine-tuning screw nut and the bottom of the lower wedge slides against the bracket, and the top of the lower wedge is inclined.
[0017] The upper wedge is fixed to the mounting bracket, and the upper wedge is located on the side of the mounting bracket facing the lower wedge, with the bottom of the upper wedge being inclined.
[0018] The upper wedge and the lower wedge have the same slope, wherein the slope of the upper wedge is 1:10 to 1:40.
[0019] As described above, in the electrode tab thickness precision rolling leveling device, the upper wedge block is provided with an upper rolling element on the side facing the lower wedge block or the lower wedge block is provided with the side facing the upper wedge block. The upper rolling element is used to reduce the frictional force when the lower wedge block rolls relative to the upper wedge block.
[0020] The lower wedge block is provided with a lower rolling element on the side facing the bracket or the bracket is provided with a lower rolling element to reduce the frictional force when the lower wedge block rolls relative to the bracket.
[0021] As described above, the electrode tab thickness precision rolling leveling device further includes an insertion hole seat, a pin seat, and a fixed mounting seat. The fixed mounting seat is fixedly connected to one end of the bracket, and the fixed mounting seat is detachably connected to the mounting frame.
[0022] The insertion socket is provided with an insertion hole, the hole axis of which is parallel to the rotation axis of the roller. The pin holder is provided with a pin that matches the insertion hole. The pin holder or the insertion socket is fixedly connected to the other end of the bracket. When the pin holder is fixedly connected to the other end of the bracket, the insertion socket is fixedly connected to the mounting frame. When the insertion socket is fixedly connected to the other end of the bracket, the pin holder is fixedly connected to the mounting frame.
[0023] As described above, the electrode tab thickness precision rolling leveling device, the first lifting group further includes a force sensor and a control valve. The force sensor is located between the mounting bracket and the lifting drive component. The control valve is communicatively connected to the force sensor and the lifting drive component.
[0024] The force sensor is used to sense the pressure applied by the pressure roller mechanism toward the roller, and the control valve is used to receive the signal sent by the force sensor and send the signal to the lifting drive to control the operation of the lifting drive.
[0025] The electrode tab thickness precision rolling flattening device described above includes a pressure roller mechanism comprising a pressure roller, a rotating shaft, and a fixing block.
[0026] The rotating shaft passes through the rotation center of the pressure roller and is fixedly connected to the pressure roller;
[0027] The mounting bracket has mounting grooves on both sides of the pressure roller. The fixing block is detachably connected to the mounting bracket. The two ends of the rotating shaft are respectively rotatably disposed in the space enclosed by the mounting groove and the fixing block.
[0028] The electrode tab thickness precision roller leveling device described above includes a pressure roller horizontal adjustment mechanism comprising a transition frame, a slide rail, a slider, a horizontal adjustment screw, a horizontal adjustment screw nut, a locking component mounting block, and a screw locking component;
[0029] The slide rail is fixedly mounted on the mounting bracket, and the slider is slidably mounted on the slide rail;
[0030] The mounting frame is fixedly mounted on the slider;
[0031] The transition frame is fixedly connected to the mounting frame;
[0032] The horizontal adjusting screw is rotatably mounted on the transition frame, the horizontal adjusting screw nut is threadedly connected to the horizontal adjusting screw, and the horizontal adjusting screw nut is fixedly connected to the mounting frame;
[0033] The locking component mounting block is fixedly connected to the transition frame and rotatably connected to the horizontal adjusting screw. The screw locking component is provided on the locking component mounting block and is used to restrict the rotation of the horizontal adjusting screw.
[0034] The electrode tab thickness precision rolling leveling device described above also includes a base and a dust removal mechanism;
[0035] The base is located below the roller, and one side of the base is fixedly connected to the mounting frame;
[0036] The base has a chamber for containing dust generated during the rolling of the electrode tabs. The dust removal mechanism is connected to the chamber to remove the dust.
[0037] The electrode tab thickness precision roll leveling device described above also includes a roll drive assembly, the fixed end of which is mounted on the mounting frame, and the output end of which is connected to the roll drive.
[0038] The beneficial effects of this utility model are:
[0039] The roller is mounted on the mounting frame, and the mounting frame, which is equipped with a pressure roller mechanism and a pressure roller lifting drive mechanism, is slidably mounted on the mounting frame. Before the electrode tab is leveled, the electrode sheet is guided between the pressure roller mechanism and the roller. The pressure roller leveling mechanism is used to adjust the pressure roller mechanism to be directly above the electrode tab. The pressure roller lifting drive mechanism is used to adjust the distance between the pressure roller mechanism and the roller, thereby controlling the thickness of the electrode tab during roller pressing. It can be seen that this utility model adopts a partial roller pressing method for the electrode tab pressing operation, and only performs roller pressing on the required location, avoiding scratches on the electrode surface caused by overall roller pressing. The thickness accuracy control at the roller pressing point is relatively easy, and the thickness accuracy at the roller pressing point can be controlled within 0.01mm. Attached Figure Description
[0040] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0041] Figure 1 This is a three-dimensional structural diagram of the electrode tab thickness precision rolling leveling device;
[0042] Figure 2 This is one of the three-dimensional structural schematic diagrams of a device for precisely rolling and leveling the thickness of electrode tabs with parts of the mounting bracket omitted;
[0043] Figure 3 This is the second three-dimensional structural schematic diagram of the electrode tab thickness precision rolling leveling device with partial mounting bracket omitted;
[0044] Figure 4 yes Figure 3 Enlarged view of the structure of section A in the middle;
[0045] Figure 5 This is a cross-sectional view of a device for precisely rolling and leveling the thickness of electrode tabs;
[0046] Figure 6 yes Figure 5 Enlarged view of the structure of section B in the middle;
[0047] Figure 7 This is a schematic diagram of the adjustment assembly omitting the upper wedge block;
[0048] Figure 8 This is an exploded view of the first ascending / descending group;
[0049] The attached figures are labeled as follows:
[0050] 1-Mounting bracket;
[0051] 2-roller;
[0052] 3-Mounting frame; 31-Vertical slide rail; 32-Vertical slider;
[0053] 4-Pressure roller mechanism; 41-Pressure roller; 42-Rotating shaft; 43-Fixing block; 44-Mounting groove;
[0054] 5-Pressure roller lifting drive mechanism;
[0055] 51-Adjusting assembly; 511-Bracket; 512-First fixing block; 513-Second fixing block; 514-Fine-adjusting screw; 515-Fine-adjusting screw nut; 516-Upper wedge; 517-Lower wedge; 518-Upper rolling element; 504-Fine-adjusting locking element mounting seat; 505-Fine-adjusting locking element; 506-Fine-adjusting handwheel; 507-Rotation counter;
[0056] 501-Socket socket; 5011-Socket; 502-Pin socket; 5021-Pin; 503-Fixed mounting base;
[0057] 52-First lifting assembly; 521-Mounting bracket; 5211-First mounting plate; 5212-Second mounting plate; 5213-Third mounting plate; 522-Lifting drive component; 523-Force sensor;
[0058] 6-Pressure roller leveling mechanism; 61-Transition frame; 62-Slide rail; 63-Slider; 64-Leveling adjustment screw; 65-Leveling adjustment screw nut; 66-Locking component mounting block; 67-Screw locking component; 68-Dust cover;
[0059] 7-Base; 71-Cavity;
[0060] 81-Vacuum suction pipe; 82-Isolation net;
[0061] 9-Roller drive assembly; 91-Drive motor; 92-Planetary reducer; 93-Coupling. Detailed Implementation
[0062] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections / linkages involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this utility model can be combined interactively without contradicting each other.
[0063] Reference Figures 1-3 , Figure 5 A device for precisely leveling the thickness of electrode tabs includes a mounting frame 1, a roller 2, a mounting frame 3, a pressure roller mechanism 4, a pressure roller lifting drive mechanism 5, and a pressure roller leveling mechanism 6.
[0064] The roller 2 is rotatably mounted on the mounting frame 1;
[0065] The mounting frame 3 is slidably disposed on the mounting bracket 1;
[0066] The pressure roller mechanism 4 and the pressure roller lifting drive mechanism 5 are mounted on the mounting frame 3;
[0067] The pressure roller mechanism 4 is used to cooperate with the roller 2 to press the electrode tabs, the pressure roller horizontal adjustment mechanism 6 is used to adjust the position of the pressure roller mechanism 4 along the axial direction of the roller 2, and the pressure roller lifting drive mechanism 5 is used to adjust the distance between the pressure roller mechanism 4 and the roller 2 along the radial direction of the roller 2.
[0068] Roller 2 is rotatably mounted on mounting frame 1. Mounting frame 3, which is equipped with pressure roller mechanism 4 and pressure roller lifting drive mechanism 5, is slidably mounted on mounting frame. Before rolling flat the electrode tab, the electrode sheet is guided between pressure roller mechanism 4 and roller 2. Pressure roller leveling mechanism 6 is used to adjust pressure roller mechanism to be directly above electrode tab. Pressure roller lifting drive mechanism 5 is used to adjust the distance between pressure roller mechanism 4 and roller 2, thereby controlling the thickness of the rolled electrode tab. It can be seen that this embodiment uses a local rolling method to roll the electrode tab, only working on the electrode tab position that needs rolling, avoiding scratches on the electrode sheet surface caused by overall rolling. The thickness accuracy control at the rolling point is relatively easy, and the thickness accuracy at the rolling point can be controlled within 0.005mm.
[0069] Reference Figure 1 Specifically, part of the mounting frame 1 is rotatably connected to the roller 2, and the other part is slidably mounted on the mounting frame 3.
[0070] Reference Figure 2 as well as Figure 8 In one embodiment, the pressure roller lifting drive mechanism 5 includes a first lifting group 52 and an adjustment component 51. The first lifting group 52 includes a mounting bracket 521 and a lifting drive component 522.
[0071] The fixed end of the lifting drive component 522 is mounted on the mounting frame 3, and the output end of the lifting drive component 522 is connected to the mounting bracket 521 for transmission. The pressure roller mechanism 4 is located on the mounting bracket 521. The structure is simple and easy to implement.
[0072] The lifting drive component 522 drives the mounting bracket 521 to rise, which in turn lifts the pressure roller mechanism 4, making it easier to guide the belt between the roller 2 and the pressure roller mechanism 4.
[0073] The lifting drive component 522 can be used to distinguish between working and non-working states. When the device is not in operation, the lifting drive component 522 retracts, and the pressure roller mechanism 4 and roller 2 maintain a certain distance, which facilitates the traction of the material belt or other adjustments. At the same time, it avoids mutual wear between roller 2 and pressure roller mechanism 4 when the device is not in operation, thus preventing a reduction in the service life of the device.
[0074] Reference Figure 3 as well as Figure 8 Specifically, the first lifting assembly 52 further includes a force sensor 523 and a control valve. The force sensor 523 is located between the mounting bracket 521 and the lifting drive component 522. The control valve is communicatively connected to the force sensor 523 and to the lifting drive component 522.
[0075] The force sensor 523 is used to sense the pressure applied by the pressure roller mechanism 4 towards the roller 2. The control valve is used to receive the signal sent by the force sensor 523 and send the signal to the lifting drive 522 to control the operation of the lifting drive 522, so as to achieve precise control of the roller pressure and avoid excessive pressure that could cause the roller to crack.
[0076] Reference Figure 5 as well as Figure 8 Specifically, the mounting bracket 521 includes a first mounting plate 5211, a second mounting plate 5212, and a third mounting plate 5213. The second mounting plate 5212 and the third mounting plate 5213 are vertically connected to the first mounting plate 5211. The output end of the lifting drive component 522 is connected to the first mounting plate 5211 in a transmission manner. The two ends of the pressure roller mechanism 4 are rotatably connected to the second mounting plate 5212 and the third mounting plate 5213, respectively.
[0077] Refer to 5. Figure 6 as well as Figure 7 Specifically, the adjustment component 51 includes a bracket 511, a first fixing block 512, a second fixing block 513, a fine-tuning screw 514, a fine-tuning screw nut 515, an upper wedge block 516, and a lower wedge block 517.
[0078] The bracket 511 is fixed to the mounting frame 3 and is located in the space between the mounting bracket 521 and the pressure roller mechanism 4;
[0079] The first fixing block 512 and the second fixing block 513 are fixedly installed on the bracket 511;
[0080] The fine-tuning screw 514 is rotatably connected to the first fixing block 512 and the second fixing block 513. The fine-tuning screw nut 515 is threadedly connected to the fine-tuning screw 514. The lower wedge block 517 is fixedly connected to the fine-tuning screw nut 515 and the bottom of the lower wedge block 517 slides against the bracket 511. The top of the lower wedge block 517 is inclined.
[0081] The upper wedge 516 is fixed on the mounting bracket 521, and the upper wedge 516 is disposed on the side of the mounting bracket 521 facing the lower wedge 517, and the bottom of the upper wedge 516 is inclined.
[0082] The upper wedge 516 and the lower wedge 517 have the same slope, and the slope of the upper wedge 516 is 1:10 to 1:40.
[0083] The adjustment component 51 allows for a small adjustment of the height of the adjustment roller mechanism 4, further adjusting the distance between the roller 2 and the pressure roller mechanism 4, precisely controlling the thickness of the electrode tabs during roller pressing, improving the control over the accuracy of the electrode tab roller pressing, and ensuring processing accuracy.
[0084] After the pressure roller mechanism 4 is coarsely adjusted by the first lifting group 52, the distance between the upper wedge block 516 and the lower wedge block 517 decreases, and the upper wedge block 516 and the lower wedge block 517 even come into contact. The working principle of the first lifting group 52 is as follows: when the fine adjustment screw 514 is rotated, the fine adjustment screw nut 515 moves accordingly. Since the bottom of the lower wedge block 517 slides against the bracket 511, rotating the fine adjustment screw 514 will drive the fine adjustment screw nut 515 to move in a straight line. During the movement of the fine adjustment screw nut 515, the lower wedge block 517 lifts the upper wedge block 516. Since the lower wedge block 517 is fixed on the mounting bracket 521, and the mounting bracket 521 is connected to the pressure roller mechanism 4, it indirectly lifts the pressure roller mechanism 4, thereby achieving fine adjustment of the height of the pressure roller mechanism 4.
[0085] The slope ratios of the upper wedge 516 and the lower wedge 517 are 1:10 to 1:40. Taking a slope ratio of 1:20 as an example, rotating the fine-tuning screw 514 can drive the lower wedge 517 to move a distance of 1mm, thereby driving the lower wedge 517 to lift the upper wedge 516 by 0.005mm, which in turn drives the pressure roller mechanism 4 to lift by 0.005mm.
[0086] It can achieve the adjustment accuracy of lifting the upper wedge block 516 and the pressure roller mechanism 4 by 1mm when the lower wedge block 517 moves by 10mm-20mm, and is easy to operate.
[0087] Specifically, the slope of the upper wedge 516 and the lower wedge 517 is 1:40, which can lift the upper wedge 516 and the pressure roller mechanism 4 by 1mm when the lower wedge 517 moves 20mm.
[0088] It is understandable that the bracket 511 is located within the space enclosed by the first mounting plate 5211, the second mounting plate 5212, the third mounting plate 5213 and the pressure roller mechanism 4.
[0089] Reference Figure 7 Specifically, the adjustment assembly 51 further includes a fine-tuning locking member mounting base 504 and a fine-tuning locking member 505. The fine-tuning locking member mounting base 504 is fixedly connected to the first fixing block 512, and the fine-tuning locking member mounting base 504 is rotatably connected to the fine-tuning screw 514. The fine-tuning locking member 505 is disposed on the fine-tuning locking member mounting base 504, and the fine-tuning locking member mounting base 504 is used to restrict the rotation of the fine-tuning screw 514.
[0090] Reference Figure 7 Specifically, a fine-tuning handwheel 506 is fixed to one end of the fine-tuning screw 514, and the fine-tuning handwheel 506 is used to assist manual rotation of the fine-tuning screw 514.
[0091] Reference Figure 7 Specifically, one end of the fine-tuning screw 514 and the side of the fine-tuning locking bracket 504 opposite to the first fixing block 512 are connected to a rotation counter 507. The rotation counter 507 is used to count the number of rotations of the screw so that the operator can accurately evaluate the fine adjustment height of the pressure roller mechanism 4.
[0092] For example, when the rotary counter 507 shows that the fine-tuning screw 514 rotates 0.1 revolutions, the pressure roller mechanism 4 rises or falls by 0.005 mm.
[0093] Reference Figure 5 as well as Figure 7 Specifically, the upper wedge 516 facing the lower wedge 517 or the lower wedge 517 facing the upper wedge 516 is provided with an upper rolling member 518, which is used to reduce the frictional force when the lower wedge 517 rolls relative to the upper wedge 516.
[0094] The lower wedge 517 is provided with a lower rolling element (not shown in the figure) on the side facing the bracket 511 or the bracket 511 is provided with the side facing the lower wedge 517. The lower rolling element is used to reduce the frictional force when the lower wedge 517 rolls relative to the bracket 511, so as to improve the smoothness of the adjustment assembly 51 during adjustment, reduce the adjustment resistance, and improve the stability of the structure of the adjustment assembly 51.
[0095] Specifically, the upper rolling element 518 consists of several rolling columns arranged side by side.
[0096] Reference Figure 5 as well as Figure 7 More specifically, the adjustment assembly 51 also includes a socket 501, a pin 502, and a fixed mounting base 503. The fixed mounting base 503 is fixedly connected to one end of the bracket 511, and the fixed mounting base 503 is detachably connected to the mounting frame 3.
[0097] The insertion socket 501 is provided with an insertion hole 5011, the hole axis of which is parallel to the rotation axis of the roller 2. The pin seat 502 is provided with a pin 5021 that matches the insertion hole 5011. The pin seat 502 or the insertion socket 501 is fixedly connected to the other end of the bracket 511. When the pin seat 502 is fixedly connected to the other end of the bracket 511, the insertion socket 501 is fixedly connected to the mounting frame 3. When the insertion socket 501 is fixedly connected to the other end of the bracket 511, the pin seat 502 is fixedly connected to the mounting frame 3.
[0098] Taking the fixed connection between the pin seat 502 and the other end of the bracket 511 as an example, when the adjustment component 51 needs to be disassembled from the device, first disconnect the connection between the fixed mounting base 503 and the mounting frame 3. Then, along the axial direction of the insertion hole 5011, pull the bracket 511, causing the pin seat 502, the first fixing block 512, the second fixing block 513, the fine-tuning screw 514, the fine-tuning screw nut 515, the lower wedge block 517, and (fine-tuning locking mounting base 504, fine-tuning locking element 505, rotation counter 507, and fine-tuning handwheel 506) to be simultaneously pulled out, facilitating quick disassembly and maintenance of the device. It is understood that the installation process is the reverse of the disassembly process described above.
[0099] Specifically, the second mounting plate 5212 and the third mounting plate 5213 are slidably connected to the mounting frame 3. The mounting frame 3 is provided with a vertical slide rail 31. The second mounting plate 5212 and the third mounting plate 5213 are fixed with vertical sliders 32 that slide on the vertical slide rail 31. When the lifting drive 522 drives the mounting bracket 521 to move up and down, the vertical slider 32 slides on the vertical slide rail 31 to ensure that the lifting drive 522 drives the mounting bracket 521 to slide smoothly and drives the pressure roller mechanism 4 to rise and fall smoothly.
[0100] Reference Figure 5 as well as Figure 8 Specifically, the pressure roller mechanism 4 includes a pressure roller 41, a rotating shaft 42, and a fixed block 43;
[0101] The rotating shaft 42 passes through the rotation center of the pressure roller 41 and is fixedly connected to the pressure roller 41;
[0102] The second mounting plate 5212 and the third mounting plate 5213 are both provided with mounting grooves 44. The fixing block 43 is detachably connected to the mounting bracket 521. The two ends of the rotating shaft 42 are respectively rotatably disposed in the space enclosed by the mounting groove 44 and the fixing block 43.
[0103] It is understandable that when installing the pressure roller mechanism 4, the rotating shaft 42 is first placed into the mounting groove 44, and then the fixing block 43 is installed. The fixing block 43 is fixed with screws and other parts, thereby fixing the pressure roller mechanism 4 on the mounting bracket 521. The disassembly process is the opposite. It can be seen that the pressure roller mechanism 4 in this embodiment has a simple structure and is easy to disassemble and install.
[0104] Reference Figure 1 , Figure 3 as well as Figure 4 In one embodiment, the pressure roller leveling mechanism 6 includes a transition frame 61, a slide rail 62, a slider 63, a leveling screw 64, a leveling screw nut 65, a locking mounting block 66, and a screw locking component 67.
[0105] The slide rail 62 is fixedly mounted on the mounting bracket 1, and the slider 63 is slidably mounted on the slide rail 62;
[0106] The mounting frame 3 is fixedly mounted on the slider 63;
[0107] The transition frame 61 is fixedly connected to the mounting frame 1;
[0108] The horizontal adjusting screw 64 is rotatably mounted on the transition frame 61, the horizontal adjusting screw nut 65 is threadedly connected to the horizontal adjusting screw 64, and the horizontal adjusting screw nut 65 is fixedly connected to the mounting frame 3;
[0109] The locking mounting block 66 is fixedly connected to the transition frame 61 and rotatably connected to the horizontal adjusting screw 64. The screw locking member 67 is provided on the locking mounting block 66 and is used to restrict the rotation of the horizontal adjusting screw 64.
[0110] Rotating the horizontal adjusting screw 64 converts the rotational motion of the horizontal adjusting screw 64 into linear motion, thereby driving the mounting frame 3, the mounting pressure roller mechanism 4, and the pressure roller lifting drive mechanism 5 to slide on the slide rail 62, adjusting the position of the pressure roller mechanism 4 along the axial direction of the roller 2.
[0111] Specifically, the pressure roller leveling mechanism 6 also includes a dust cover 68, which is fixed to the mounting frame 3 to reduce dust accumulation at the slide rail 62 and prevent dust from affecting the movement of the mounting frame 3.
[0112] As an example, the dust cover 68 is a rigid metal cover or a bellows cover.
[0113] Reference Figure 5 In one embodiment, it also includes a base 7 and a dust removal mechanism;
[0114] The base 7 is located below the roller 2, and one side of the base 7 is fixedly connected to the mounting frame 1;
[0115] The base 7 has a chamber 71 inside, which is used to contain the dust generated by the roller pressing of the electrode tabs. The dust removal mechanism is connected to the chamber 71 to remove the dust and improve the cleanliness of the workshop environment.
[0116] Specifically, the dust removal mechanism includes a suction pipe 81, which is connected to an external negative pressure generating device. When the negative pressure generating device is activated, dust can be adsorbed.
[0117] Specifically, the dust removal mechanism also includes an isolation net 82, which is placed at the entrance of the chamber 71 to prevent the tabs and electrodes from being adsorbed into the chamber 71.
[0118] In one embodiment, a roller drive assembly 9 is further included. The fixed end of the roller drive assembly 9 is mounted on the mounting frame 1, and the output end of the roller drive assembly 9 is connected to the roller 2 for transmission. When the electrode tab is rolled, the roller drive assembly 9 drives the roller 2 to rotate, thereby driving the electrode tab to move synchronously and providing power for the movement of the electrode tab and the electrode sheet.
[0119] Specifically, the roller drive assembly 9 includes a drive motor 91, a planetary reducer 92, and a coupling 93. The coupling 93 is connected to one end of the roller 2, and the planetary reducer 92 is rotatably connected to the coupling 93.
[0120] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.
Claims
1. A tab thickness precision roll flattening device, characterized by: The device comprises a mounting frame (1), a roller (2), a mounting frame (3), a pressure roller mechanism (4), a pressure roller lifting driving mechanism (5) and a pressure roller horizontal adjusting mechanism (6); The roller (2) is rotatably arranged on the mounting frame (1); The mounting frame (3) is slidably arranged on the mounting frame (1); The pressure roller mechanism (4) and the pressure roller lifting driving mechanism (5) are mounted on the mounting frame (3); The pressure roller mechanism (4) is used to cooperate with the roller (2) to roll the tabs, the pressure roller horizontal adjusting mechanism (6) is used to adjust the position of the pressure roller mechanism (4) along the axis of the roller (2), and the pressure roller lifting driving mechanism (5) is used to adjust the distance between the pressure roller mechanism (4) and the roller (2) along the radial direction of the roller (2).
2. The tab thickness precision roll plan apparatus of claim 1, wherein: The pressure roller lifting driving mechanism (5) comprises a first lifting group (52), and the first lifting group (52) comprises a mounting support (521) and a lifting driving member (522); The fixed end of the lifting driving member (522) is mounted on the mounting frame (3), and the output end of the lifting driving member (522) is in transmission connection with the pressure roller mechanism (4).
3. The tab thickness precision roll plan apparatus of claim 2, wherein: The pressure roller lifting driving mechanism (5) further comprises an adjusting assembly (51), and the adjusting assembly (51) comprises a bracket (511), a first fixed block (512), a second fixed block (513), a fine adjustment screw rod (514), a fine adjustment screw rod nut (515), an upper wedge block (516) and a lower wedge block (517); The bracket (511) is fixed on the mounting frame (3) and located in the space between the mounting support (521) and the pressure roller mechanism (4); The first fixed block (512) and the second fixed block (513) are fixedly mounted on the bracket (511); The fine adjustment screw rod (514) is in rotational connection with the first fixed block (512) and the second fixed block (513), the fine adjustment screw rod nut (515) is in threaded connection with the fine adjustment screw rod (514), the lower wedge block (517) is fixedly connected with the fine adjustment screw rod nut (515), the bottom of the lower wedge block (517) is in sliding abutment with the bracket (511), and the top of the lower wedge block (517) is obliquely arranged; The upper wedge block (516) is fixed on the mounting support (521) and arranged on the side of the mounting support (521) facing the lower wedge block (517), and the bottom of the upper wedge block (516) is obliquely arranged; The slopes of the upper wedge block (516) and the lower wedge block (517) are the same, and the slope of the upper wedge block (516) is 1:10-1:
40.
4. The tab thickness precision roll plan apparatus of claim 3, wherein: One side of the upper wedge block (516) facing the lower wedge block (517) or one side of the lower wedge block (517) facing the upper wedge block (516) is provided with an upper rolling member (518), and the upper rolling member (518) is used to reduce the friction when the lower wedge block (517) rolls relative to the upper wedge block (516). One side of the lower wedge (517) or one side of the bracket (511) is provided with a lower rolling part to reduce the friction when the lower wedge (517) rolls relative to the bracket (511).
5. The tab thickness precision roll plan apparatus of claim 3, wherein: The adjusting assembly (51) further comprises a jack seat (501), a plug seat (502) and a fixed mounting seat (503), the fixed mounting seat (503) is fixedly connected with one end of the bracket (511), and the fixed mounting seat (503) is detachably connected with the mounting frame (3); The jack seat (501) is provided with a jack hole (5011), the hole axis of the jack hole (5011) is parallel to the rotating shaft of the roller (2), the plug seat (502) is provided with a plug (5021) matched with the jack hole (5011), and the other end of the bracket (511) is fixedly connected with the plug seat (502) or the jack seat (501); when the other end of the bracket (511) is fixedly connected with the plug seat (502), the jack seat (501) is fixedly connected with the mounting frame (3); when the other end of the bracket (511) is fixedly connected with the jack seat (501), the plug seat (502) is fixedly connected with the mounting frame (3).
6. The tab thickness precision roll plan apparatus of claim 2, wherein: The first lifting group (52) further comprises a force sensor (523) and a control valve, the force sensor (523) is arranged between the mounting bracket (521) and the lifting driving part (522), the control valve is in communication with the force sensor (523), and the control valve is in communication with the lifting driving part (522); The force sensor (523) is used for sensing the pressure applied by the pressure roller mechanism (4) to the roller (2), and the control valve is used for receiving the signal sent by the force sensor (523) and sending a signal to the lifting driving part (522) to control the operation of the lifting driving part (522).
7. The tab thickness precision roll plan apparatus of claim 2, wherein: The pressure roller mechanism (4) comprises a pressure roller (41), a rotating shaft (42) and a fixed block (43). The rotating shaft (42) passes through the rotating center of the pressure roller (41) and is fixedly connected with the pressure roller (41). The mounting bracket (521) is provided with a mounting groove (44) on both sides of the pressure roller (41), the fixed block (43) is detachably connected with the mounting bracket (521), and the rotating shaft (42) is rotatably arranged in the space enclosed by the mounting groove (44) and the fixed block (43) at both ends.
8. The tab thickness precision roll plan apparatus of claim 1, wherein: The pressure roller horizontal adjusting mechanism (6) comprises a transition frame (61), a sliding rail (62), a sliding block (63), a horizontal adjusting lead screw (64), a horizontal adjusting lead screw nut (65), a locking piece mounting block (66) and a lead screw locking piece (67). The sliding rail (62) is fixedly arranged on the mounting frame (1), and the sliding block (63) is slidingly arranged on the sliding rail (62). The mounting frame (3) is fixedly arranged on the sliding block (63). The transition frame (61) is fixedly connected with the mounting frame (1). The horizontal adjusting screw rod (64) is rotatably arranged on the transition frame (61), the horizontal adjusting screw rod nut (65) is threadedly connected with the horizontal adjusting screw rod (64), and the horizontal adjusting screw rod nut (65) is fixedly connected with the mounting frame (3); The locking piece mounting block (66) is fixedly connected with the transition frame (61) and rotatably connected with the horizontal adjusting screw rod (64), the screw rod locking piece (67) is arranged on the locking piece mounting block (66), and the screw rod locking piece (67) is used to limit rotation of the horizontal adjusting screw rod (64).
9. The tab thickness precision roll plan apparatus of claim 1, wherein: Further comprising a base (7) and a dust removal mechanism; The base (7) is arranged below the roller (2), and one side of the base (7) is fixedly connected with the mounting frame (1); The base (7) is provided with a cavity (71) therein, the cavity (71) is used to accommodate dust generated by pressing tabs, the dust removal mechanism is in communication with the cavity (71), and the dust removal mechanism is used to remove the dust.
10. The tab thickness precision roll plan apparatus of claim 1, wherein: Further comprising a roller driving assembly (9), a fixed end of the roller driving assembly (9) is mounted on the mounting frame (1), and an output end of the roller driving assembly (9) is in transmission connection with the roller (2).