Punching machine blanking sorting device
By designing components such as conveyor belts and receiving plates, the problem of material accumulation during punching was solved, enabling uniform and efficient sorting of waste materials and reducing the labor intensity of workers.
Patent Information
- Application Number
- CN202520177704.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-05
AI Technical Summary
Material from punch presses tends to accumulate during transport, leading to inconvenience in sorting and increased labor intensity for workers.
A sorting device comprising a conveyor belt, receiving plate, base, lever, and motor drive was designed. Through tilting and coordinated operation of components, the waste material is evenly spread and sorted.
It effectively avoids waste accumulation, reduces the risk of worker hand injuries, improves sorting efficiency, and reduces labor intensity.
Smart Images

Figure CN223733708U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting device technology, specifically a punch press unloading and sorting device. Background Technology
[0002] In patent application CN213317310U, a supporting processing table is included. An L-shaped fixing plate is fixedly connected to one side of the supporting processing table, and a drive motor is fixedly connected to one side of the L-shaped fixing plate. The output shaft of the drive motor is connected to a rotating shaft. Rotating holes are opened on both sides of the supporting processing table. One end of the rotating shaft passes through two of the rotating holes in sequence. A driven shaft is fixedly connected to the inner wall of both sides of the supporting processing table. A special-shaped sleeve is fixedly sleeved on both the driven shaft and the rotating shaft. A conveyor belt is tensioned and sleeved on the two special-shaped sleeves. An mounting plate is fixedly connected to the supporting processing table. Multiple pressure sensors are fixedly connected to the top of the mounting plate. The pressure sensors are in contact with the inner wall of the conveyor belt. A material sorting mechanism is installed on the supporting processing table, and a drive linkage mechanism is installed on the rotating shaft. The advantages are: starting the sorting motor drives the sorting plate to sort the materials to both sides of the conveyor belt. At the same time, the rotating shaft drives the drive linkage mechanism to rotate through the power transmission unit, so that the rotating rod and the rotating sleeve rotate. Since the rotation of the rotating sleeve can assist the conveyor belt in conveying, it can avoid the materials from getting stuck due to changing the conveying trajectory and contacting the blocking plate during the sorting process, so that the sorted materials can enter smoothly.
[0003] In the prior art including the aforementioned patents, when transporting waste, because the waste is dropped at the same time when the punch press is unloading, the waste is easy to accumulate together. This not only makes it easy for the waste to accumulate in one place in the waste bin when discharging the waste or when workers are picking up the waste, but also makes it inconvenient for workers to sort the waste. Furthermore, the waste bins that are already full need to be replaced frequently by manpower. Utility Model Content
[0004] The purpose of this invention is to provide a punch press unloading and sorting device to solve the problem mentioned in the background art that waste materials tend to accumulate on the surface of the conveying device.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a punch press unloading and sorting device, comprising a conveyor belt, a receiving plate being provided on one side of the upper end of the conveyor belt, a base being fixedly provided on one side of the receiving plate, the base being inclined, an mounting block being fixedly provided on one side of the upper end of the base, a top plate being provided on the other side of the mounting block, the top plate being connected to the mounting block via an elastic component, a belt being rotatably provided on the outer side of the mounting block and the top plate, and a lever being fixedly provided on the outer surface of the belt, the lever being inclined as well.
[0006] Furthermore, the lower end of the lever is slidably connected to the outer surface of the base. The lever is divided into upper and lower parts. The upper part of the lever is made of the same material as the belt, and the lower part of the lever is made of a hard material. The belt has a rotating shaft located at both ends of the mounting block inside.
[0007] Furthermore, the lower end of the rotating shaft is rotatably connected to the base, and a pulley is fixedly installed on the upper end of the rotating shaft. A second belt is installed on the outer surface of the pulley, and a motor is installed at the other end of the second belt. The lower end of the motor is fixedly connected to the base.
[0008] Furthermore, an electrode post is fixedly installed between the mounting block and the top plate, a mounting seat is installed below one side of the first conveyor belt, a second conveyor belt is installed on one side of the mounting seat, and a rotating assembly is installed on the other side of the mounting seat located on the second conveyor belt.
[0009] Furthermore, a waste bin is provided at the upper end of the mounting base, and a support plate is provided at the lower end of the waste bin. There are two support plates, and the outer surface of the support plate is slidably connected to the mounting base. A sliding rod is fixedly provided at the lower end of the support plate.
[0010] Furthermore, the slide rods are arranged in pairs, with a total of two slide rods. The lower slide rod is fixedly connected to the mounting base, and a slider is slidably provided on the outer surface of the slide rod. There are two sliders in total.
[0011] Furthermore, a spring is fixedly installed between the sliders, a lifting bracket is rotatably installed on the outside of the slider, the lifting bracket is X-shaped, and a drive wheel is fixedly installed between the slide rods at the upper end of the mounting base.
[0012] Compared with the prior art, the beneficial effects of this utility model are: this punch press unloading and sorting device is reasonable and has the following advantages:
[0013] By setting up receiving plates, waste and workpieces generated by multiple punch presses can be collected, allowing workers to sort them directly on the conveyor belt. This directly avoids workers' hands being crushed by the punch presses, and the number of receiving plates can increase with the length of the conveyor belt. At the same time, through the setting of related components on the base, waste and workpieces can be evenly spread out when they enter the conveyor belt, avoiding accumulation, which facilitates sorting by workers and also prevents waste from scratching workers due to excessive thickness.
[0014] With the installation of components such as mounting base, conveyor belt 2, receiving plate and waste bin, workers can place a certain amount of waste bins on conveyor belt 2 to wait for receiving before punching. The collected waste bins can be moved to a suitable position by changing the direction of the receiving plate, so that workers can directly process them for the next step. This reduces the labor intensity of workers without affecting the receiving efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0016] Figure 2 This is a cross-sectional view of the material distribution component of this utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of the material distribution component of this utility model;
[0018] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;
[0019] Figure 5 This is a schematic diagram of the waste bin replacement component structure of this utility model.
[0020] In the diagram: 1. Conveyor belt one; 2. Receiving plate; 3. Base; 4. Mounting block; 5. Top plate; 6. Belt one; 7. Pulley; 8. Rotating shaft; 9. Pulley; 10. Belt two; 11. Motor; 12. Electrode post; 13. Mounting base; 14. Conveyor belt two; 15. Roller assembly; 16. Waste bin; 17. Pallet; 18. Slide bar; 19. Slider; 20. Spring; 21. Lifting bracket; 22. Drive wheel. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 The present invention provides a technical solution as follows:
[0023] In this embodiment, a punch press unloading and sorting device includes a conveyor belt 1, a receiving plate 2 is provided on one side of the upper end of the conveyor belt 1, a base 3 is fixedly provided on one side of the receiving plate 2, the base 3 is inclined, a mounting block 4 is fixedly provided on one side of the upper end of the base 3, a top plate 5 is provided on the other side of the mounting block 4, the top plate 5 is connected to the mounting block 4 through an elastic component, a belt 6 is rotatably provided on the outer side of the mounting block 4 and the top plate 5, and a lever 7 is fixedly provided on the outer surface of the belt 6, the lever 7 is also inclined.
[0024] In this embodiment, the lower end of the lever 7 is slidably connected to the outer surface of the base 3. The lever 7 is divided into upper and lower parts. The upper part of the lever 7 is made of the same material as the belt 6, and the lower part of the lever 7 is made of a hard material. The belt 6 has a rotating shaft 8 located at both ends of the mounting block 4 inside.
[0025] In this embodiment, the lower end of the rotating shaft 8 is rotatably connected to the base 3, and the upper end of the rotating shaft 8 is fixedly provided with a pulley 9. The outer surface of the pulley 9 is provided with a second belt 10, and the other end of the second belt 10 is provided with a motor 11. The lower end of the motor 11 is fixedly connected to the base 3.
[0026] In this embodiment, an electrode post 12 is fixedly disposed between the mounting block 4 and the top plate 5. A mounting seat 13 is disposed below one side of the first conveyor belt 1. A second conveyor belt 14 is disposed on one side of the mounting seat 13. A rotating assembly 15 is disposed on the other side of the second conveyor belt 14.
[0027] In this embodiment, a waste bin 16 is provided at the upper end of the mounting base 13, and a support plate 17 is provided at the lower end of the waste bin 16. There are two support plates 17. The outer surface of the support plate 17 is slidably connected to the mounting base 13, and a slide rod 18 is fixedly provided at the lower end of the support plate 17.
[0028] In this embodiment, two slide rods 18 are arranged in pairs. The lower slide rod 18 is fixedly connected to the mounting base 13. Two sliders 19 are slidably arranged on the outer surface of the slide rod 18.
[0029] In this embodiment, a spring 20 is fixedly arranged between the sliders 19, a lifting bracket 21 is rotatably arranged on the outside of the sliders 19, the lifting bracket 21 is X-shaped, and a drive wheel 22 is fixedly arranged between the slide rods 18 at the upper end of the mounting base 13.
[0030] Working principle: After stamping, the waste material and parts enter the conveyor belt 1 through the receiving plate 2. As the conveyor belt 1 transports the waste material, the thickness of which is less than the height of the base 3 will be directly transported downwards. However, for the waste material and parts that are thicker than the base 3, two situations will occur: First, if the thickness of the waste material is moderate, the top plate 5 cannot be pushed by the waste material, and the belt 6 will not rotate. In this case, the inclined setting of the base 3 can be used in conjunction with the conveyor belt 1 to block the waste material in the excessive height, preventing it from being transported directly. Second, if the thickness of the waste material is large, when the waste material can push the top plate 5, the electrode posts 12 will come into contact with each other. At this time, the motor 11 can be started, and the motor 11 will drive the belt 6 to rotate. At this time, the pusher block 7 can push the waste material in the excessive height towards the receiving plate 2. This allows the waste material in the excessive height to be screened multiple times, thereby reducing the thickness of the waste material and spreading it evenly on the conveyor belt 1.
[0031] When waste is transported into the waste bin 16, as the amount of waste increases, the waste bin 16 can be pressed down. When the waste bin 16 is completely pressed down, its lower end can contact the drive wheel 22. Since the drive wheel 22 rotates continuously, when the waste bin 16 contacts the drive wheel 22, it can be directly pushed to the receiving plate 15, waiting for the workers to collect the waste as a whole. After the waste bin 16 is transported out, the pallet 17 can be reset under the action of the spring 20 and the lifting bracket 21. When the next waste bin 16 is transported to the top of the pallet 17, the conveyor belt 14 stops rotating, waiting for the next transport.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A punch blank sorting device comprising a conveyor belt (1), characterized in that, The upper end of the conveying belt (1) is provided with a receiving plate (2), one side of the receiving plate (2) is fixedly provided with a base (3), the base (3) is inclined, the upper end of the base (3) is fixedly provided with a mounting block (4), the other side of the mounting block (4) is provided with a top plate (5), the top plate (5) is connected with the mounting block (4) through an elastic component, the outer side of the mounting block (4) and the top plate (5) is rotatably provided with a belt (6), the outer surface of the belt (6) is fixedly provided with a pushing block (7), the pushing block (7) is also inclined.
2. The blank sorting device of claim 1, wherein, The lower end of the pushing block (7) is slidably connected with the outer surface of the base (3), the pushing block (7) is divided into two parts, the upper half of the pushing block (7) is made of the same material as the belt (6), the lower half of the pushing block (7) is made of hard material, the inside of the belt (6) is provided with a rotating shaft (8) at both ends of the mounting block (4).
3. A blank sorting device for a punch press as defined in claim 2, wherein The lower end of the rotating shaft (8) is rotatably connected with the base (3), the upper end of the rotating shaft (8) is fixedly provided with a belt pulley (9), the outer surface of the belt pulley (9) is provided with a belt (10), the other end of the belt (10) is provided with a motor (11), the lower end of the motor (11) is fixedly connected with the base (3).
4. The blank sorting device of claim 1, wherein, The mounting block (4) and the top plate (5) are fixedly provided with an electrode column (12), one side of the conveying belt (1) is provided with a mounting seat (13), one side of the mounting seat (13) is provided with a conveying belt (14), the other side of the mounting seat (13) is provided with a rotating roller group (15).
5. A blank sorting device for a punch press as defined in claim 4, wherein The upper end of the mounting seat (13) is provided with a waste box (16), the lower end of the waste box (16) is provided with a supporting plate (17), the supporting plate (17) is provided with two, the outer surface of the supporting plate (17) is slidably connected with the mounting seat (13), the lower end of the supporting plate (17) is fixedly provided with a sliding rod (18).
6. A blank sorting device for a punch press as defined in claim 5, wherein The sliding rod (18) is provided with two groups, the lower sliding rod (18) is fixedly connected with the mounting seat (13), the outer surface of the sliding rod (18) is slidably provided with a sliding block (19), the sliding block (19) is provided with two.
7. A blank sorting device for a punch press as defined in claim 6, wherein The sliding blocks (19) are fixedly provided with a spring (20), the outer side of the sliding block (19) is rotatably provided with a lifting bracket (21), the lifting bracket (21) is provided in X shape, the upper end of the mounting seat (13) between the sliding rods (18) is fixedly provided with a driving wheel (22).
Citation Information
Patent Citations
Punching machine blanking sorting device
CN213317310U