Auxiliary device for cutting high-radio-frequency power ceramic dielectric capacitor chip-type pin

By designing tooling fixtures and lever-based auxiliary devices, the problem of difficulty in controlling size and flatness in traditional pin cutting methods was solved, achieving high-precision and high-efficiency pin cutting, and improving the connection stability and soldering quality of capacitors and circuit boards.

CN223733740UActive Publication Date: 2025-12-30NEW MICRON (SUZHOU) SEMICONDUCTOR TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202520147935.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-12-30
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Traditional lead cutting methods make it difficult to precisely control the cutting size and surface flatness, which affects the connection stability and soldering quality between the capacitor and the circuit board.

Method used

Design an auxiliary device that uses a tooling fixture to fix the capacitor, uses the lever principle to cut the pin, and sets a reset groove and spring on the blade to make the blade automatically reset, ensuring cutting accuracy and efficiency.

Benefits of technology

This improved the precision and efficiency of pin cutting, ensuring a stable connection and soldering quality between the capacitor and the circuit board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary device for high radio frequency power ceramic dielectric capacitor sheet type pin cutting, which comprises a pressing support seat, a handle and a jig support table, the upper ends of the outer walls of the two sides of the pressing support seat are rotatably connected with pins, the middle part of the upper surface of the jig support table is fixedly connected with a blade support metal plate, and the upper surface of the blade support metal plate is fixedly connected with the handle. A blade protection metal plate is fixedly connected to the periphery of the outer wall of the front end of the blade supporting metal plate, and square grooves are formed in the lower surface of the blade supporting metal plate and the lower surface of the blade protection metal plate. Compared with existing auxiliary devices for cutting most capacitor chip pins, the auxiliary device for cutting the high-radio-frequency power ceramic dielectric capacitor chip pins has the advantages that the reset groove is formed in the blade, the spring is arranged in the reset groove, and the other end of the spring is arranged on the fixing seat arranged on the blade supporting metal plate; the blade can be easily reset after cutting is completed, and the working efficiency and the continuous working capacity of the cutting device are improved.
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Description

Technical Field

[0001] This utility model relates to the field of pin cutting devices, and in particular to an auxiliary device for cutting the pins of high-frequency power ceramic capacitors. Background Technology

[0002] As an extension of the capacitor, the chip leads are specially designed for circuit connection to ensure that the capacitor can be accurately connected to the circuit, thereby achieving effective storage and release of charge. When soldering high-RF power ceramic capacitors, the chip leads need to be appropriately cut and adjusted to adapt to specific soldering conditions and circuit board layout requirements.

[0003] Some traditional lead cutting methods involve workers using scissors and length measuring tools to cut off excess leads. However, scissors are difficult to control precisely in terms of cutting dimensions, which may lead to inconsistent lead lengths. This can affect the connection stability and electrical performance between the capacitor and the circuit board. Furthermore, scissor cutting often fails to guarantee the flatness of the lead cut surface. Uneven lead cut surfaces may increase contact resistance during soldering, affecting soldering quality and work efficiency.

[0004] Therefore, those skilled in the art have provided an auxiliary device for cutting the chip pins of high-RF power ceramic capacitors to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an auxiliary device for cutting the chip leads of high-RF power ceramic capacitors. Compared to traditional auxiliary devices for cutting chip leads, this device uses a fixture to stably place the capacitor and uses the thickness of the fixture as a limit length to control the positional stability of the capacitor during processing. A handle is also designed to cut the chip leads using a lever principle. Furthermore, a reset groove is created on the blade, and a spring is installed inside the groove. The other end of the spring is mounted on a fixed base on the blade support sheet metal, allowing the blade to easily reset after cutting. This improves the operating efficiency and continuous working capability of the cutting device.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An auxiliary device for cutting the chip pins of high-RF power ceramic capacitors includes a pressure support base, a handle, and a fixture support platform. The upper ends of the outer walls on both sides of the pressure support base are rotatably connected with pins. A blade support sheet metal is fixedly connected to the middle of the upper surface of the fixture support platform. A blade protection sheet metal is fixedly connected to the four sides of the outer wall of the front end of the blade support sheet metal. Square grooves are opened on the lower surfaces of both the blade support sheet metal and the blade protection sheet metal.

[0008] The outer rear wall of the blade protective sheet metal is provided with a protective groove, the inner wall of the protective groove is provided with a cutting blade, the outer wall of the cutting blade is provided with multiple reset grooves, the middle of the outer front wall of the blade support sheet metal is fixedly connected with multiple fixing seats, the upper surface of each fixing seat is fixedly connected with a spring, and the front end of the upper surface of the fixture support platform is provided with a capacitor to be cut.

[0009] Through the above technical solution, the auxiliary device for cutting capacitor chip leads uses a fixture support platform to stably place the capacitor to be cut, sets the thickness of the blade protective sheet metal as the cutting thickness, and after the handle drives the cutting blade to press down to cut, the cutting blade will automatically return to its original position by a spring, thereby completing the cutting operation that ensures the lead length.

[0010] Furthermore, a limiting post is fixedly connected to the upper surface of the cutting blade, and a handle limiting groove is provided at the lower end of the outer wall of the handle;

[0011] The above technical solution involves setting a limiting post and a limiting groove on the handle to cooperate, which facilitates the cutting blade to be driven to perform cutting operations when the handle is pressed down, and the cutting blade to be driven to return to its original position when the handle is lifted.

[0012] Furthermore, the outer walls of both the blade support sheet metal and the blade protective sheet metal are provided with multiple screw holes;

[0013] The above technical solution provides screw holes to facilitate the fixing of the blade support sheet metal and the blade protection sheet metal, allowing the two sheet metal pieces to better protect the cutting blade.

[0014] Furthermore, the end of the spring away from the fixed seat is fixedly connected to the inner top surface of the reset groove;

[0015] The above technical solution connects one end of the spring to a fixed base and the other end to a groove in the cutting blade, so that the spring can drive the blade to return to its original position after the blade is pressed down to complete the cutting action.

[0016] Furthermore, the end of each pin near the middle of the lower support is fixedly connected to the handle, thereby fixing the handle to the lower support.

[0017] The above technical solution provides a stable fulcrum for the handle, ensuring that the handle will not shake or shift during the application of force, thereby guaranteeing the accuracy and convenience of handle operation.

[0018] Furthermore, a downward pressure groove is formed on the upper surface of the downward pressure support;

[0019] The above technical solution involves setting a pressure groove, allowing the handle to move within the range of the pressure groove.

[0020] Furthermore, the downward support seat is fixedly connected to the rear end of the upper surface of the fixture support platform;

[0021] The above technical solution provides a pressure support base to secure the handle and support its movement.

[0022] Furthermore, a locking hole is provided at the rear end of the upper surface of the fixture support platform;

[0023] The above technical solution provides a locking hole to facilitate the fixing of the pressure support base and the fixture support platform, ensuring the stability of the pressure support base.

[0024] This utility model has the following beneficial effects:

[0025] This utility model proposes an auxiliary device for cutting the chip leads of high-RF power ceramic capacitors. Compared with most existing auxiliary devices for cutting chip leads, this auxiliary device for cutting chip leads uses a tooling fixture to place the capacitor stably, and uses the thickness of the tooling fixture as a limit length to control the positional stability of the capacitor during processing. It also features a handle that uses a lever principle to cut the chip leads, allowing workers to easily apply force.

[0026] This utility model proposes an auxiliary device for cutting the pins of high-RF power ceramic capacitors. Compared with most existing auxiliary devices for cutting the pins of capacitors, this auxiliary device for cutting the pins of capacitors has a reset groove on the blade, a spring inside the reset groove, and the other end of the spring is set on the fixed seat of the blade support sheet metal. This allows the blade to be easily reset after cutting, improving the working efficiency and continuous working capability of the cutting device. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of an auxiliary device for cutting the pins of high-frequency power ceramic capacitors according to the present invention.

[0028] Figure 2 This is a side view of an auxiliary device for cutting the chip pins of high-RF power ceramic capacitors according to the present invention.

[0029] Figure 3 This is a schematic diagram of the blade protection sheet metal structure in an auxiliary device for cutting the chip pins of high-RF power ceramic capacitors proposed in this utility model.

[0030] Figure 4 This is a schematic diagram of the cutting blade in an auxiliary device for cutting the pins of high-RF power ceramic capacitors proposed in this utility model.

[0031] Figure 5This is a schematic diagram of the reset slot in an auxiliary device for cutting the pins of high-RF power ceramic capacitors proposed in this utility model.

[0032] Legend:

[0033] 1. Downward support base; 2. Handle; 3. Pin; 4. Tool holder limiting groove; 5. Locking hole; 6. Screw hole; 7. Fixture support platform; 8. Blade guard sheet metal; 9. Square groove; 10. Cutting blade; 11. Spring; 12. Capacitor to be cut; 13. Fixture base; 14. Reset groove; 15. Downward groove; 16. Blade support sheet metal; 17. Limiting post; 18. Protective groove. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] One embodiment of this utility model is provided:

[0036] Reference Figure 1 and Figure 2 An auxiliary device for cutting the pins of high-frequency power ceramic capacitors includes a pressure support 1, a handle 2 and a fixture support 7. The upper ends of the outer walls on both sides of the pressure support 1 are rotatably connected with pins 3. A blade support sheet metal 16 is fixedly connected to the middle of the upper surface of the fixture support 7. A blade protection sheet metal 8 is fixedly connected to the four sides of the outer wall of the front end of the blade support sheet metal 16. A square groove 9 is opened on the lower surface of both the blade support sheet metal 16 and the blade protection sheet metal 8.

[0037] The outer wall of the blade protective sheet metal 8 has a protective groove 18, the inner wall of the protective groove 18 is provided with a cutting blade 10, the outer wall of the cutting blade 10 has multiple reset grooves 14, the middle of the outer wall of the front end of the blade support sheet metal 16 is fixedly connected with multiple fixing seats 13, the upper surface of each fixing seat 13 is fixedly connected with a spring 11, and the front end of the upper surface of the fixture support table 7 is provided with a capacitor 12 to be cut.

[0038] The auxiliary device for cutting capacitor leads uses a fixture support platform 7 to stably place the capacitor 12 to be cut, and sets the thickness of the blade protective sheet metal 8 as the cutting thickness. After the handle 2 drives the cutting blade 10 to press down for cutting, the cutting blade 10 will automatically return to its original position via the spring 11, thereby completing the cutting operation that ensures the lead length.

[0039] Reference Figure 1 , Figure 4 and Figure 5 The upper surface of the cutting blade 10 is fixedly connected to a limiting post 17. The lower end of the outer wall of the handle 2 is provided with a handle limiting groove 4. The limiting post 17 and the handle limiting groove 4 are set to cooperate, so that the handle 2 can be pressed down to drive the cutting blade 10 to perform cutting operations, and the cutting blade 10 can be driven to return to its original position when the handle 2 is lifted. The outer walls of the blade support sheet metal 16 and the blade protection sheet metal 8 are provided with multiple screw holes 6. The screw holes 6 are provided to fix the blade support sheet metal 16 and the blade protection sheet metal 8, so that the two sheet metals can better protect the cutting blade 10. The end of the spring 11 away from the fixed seat 13 is fixedly connected to the inner top surface of the reset groove 14. One end of the spring 11 is connected to the fixed seat 13 with the fixed position, and the other end is fixed to the groove opened in the cutting blade 10, so that the spring 11 can drive the blade to return to its original position after the blade is pressed down to complete the cutting action.

[0040] Reference Figure 1 and Figure 3 One end of each pin 3 near the middle of the lower support base 1 is fixedly connected to the handle 2. The handle 2 is fixed to the lower support base 1 by the pin 3, thereby providing a stable fulcrum for the handle 2 and ensuring that the handle 2 will not shake or shift during the application of force, thus ensuring the accuracy and convenience of the operation of the handle 2. The upper surface of the lower support base 1 is provided with a lower pressure groove 15. The lower pressure groove 15 is provided so that the handle 2 can move within the range of the lower pressure groove 15. The lower support base 1 is fixedly connected to the rear end of the upper surface of the fixture support table 7. The lower support base 1 is provided to fix the handle 2 and support the movement of the handle 2. The rear end of the upper surface of the fixture support table 7 is provided with a locking hole 5. The locking hole 5 is provided to fix the lower support base 1 and the fixture support table 7, ensuring the stability of the lower support base 1.

[0041] Working principle: The worker places the capacitor 12 to be cut on the fixture support table 7, and passes the end to be cut through the square groove 9 opened under the blade protection sheet metal 8 and the blade support sheet metal 16. The wall thickness of the blade protection sheet metal 8 automatically serves as the length limit of the capacitor pin. Then, the handle 2 is pressed down. The handle 2, through the cooperation of the limiting post 17 and the blade holder limiting groove 4, drives the cutting blade 10 to press down and cut the pin. After the cutting is completed, the handle 2 is lifted up, and the cutting blade 10 is reset under the rebound of the spring 11, thus completing the pin cutting and ensuring the pin length.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An auxiliary device for cutting the pin of a high radio frequency power ceramic dielectric capacitor chip, characterized in that, Include: The lower pressing support seat (1), handle (2) and jig support table (7), the upper end of both sides of the outer wall of the lower pressing support seat (1) is rotatably connected with the pin (3), the jig support table (7) upper surface middle part is fixedly connected with the blade support plate (16), the outer wall of the front end of the blade support plate (16) is fixedly connected with the blade protection plate (8), the lower surface of the blade support plate (16) and the blade protection plate (8) is provided with square groove (9); The rear end of the outer wall of the blade protection plate (8) is provided with a protection groove (18), the inner wall of the protection groove (18) is provided with a cutting blade (10), the outer wall of the cutting blade (10) is provided with a plurality of reset grooves (14), the middle part of the outer wall of the front end of the blade support plate (16) is fixedly connected with a plurality of fixed seats (13), the upper surface of the fixed seat (13) is fixedly connected with a spring (11), the upper surface of the front end of the jig support table (7) is provided with a to-be-cut capacitor (12).

2. A device for cutting the pins of ceramic disc capacitors used in high radio frequency power according to claim 1, characterized in that: The upper surface of the cutting blade (10) is fixedly connected with a limiting column (17), the lower end of the outer wall of the handle (2) is provided with a knife handle limiting groove (4).

3. A device for cutting the pins of ceramic disc capacitors used in high radio frequency power according to claim 1, characterized in that: The outer wall of the blade support plate (16) and the blade protection plate (8) is provided with a plurality of screw holes (6).

4. A device for cutting the pins of ceramic disc capacitors used in high radio frequency power according to claim 1, characterized in that: The end of the spring (11) away from the fixed seat (13) is fixedly connected with the inner top surface of the reset groove (14).

5. A device for cutting the pins of ceramic disc capacitors used in high radio frequency power according to claim 1, characterized in that: The end of the pin (3) close to the middle part of the lower pressing support seat (1) is fixedly connected with the handle (2), the handle (2) and the lower pressing support seat (1) are fixed by the pin (3).

6. A device for cutting the pins of ceramic disc capacitors used in high radio frequency power according to claim 1, characterized in that: The upper surface of the lower pressing support seat (1) is provided with a pressing groove (15).

7. An auxiliary device for cutting the pins of ceramic disc capacitors used in high radio frequency power according to claim 1 characterized in that: The lower pressing support seat (1) is fixedly connected with the rear end of the upper surface of the jig support table (7).

8. A device for cutting the pins of ceramic disc capacitors used in high radio frequency power according to claim 1, characterized in that: The rear end of the upper surface of the jig support table (7) is provided with a locking hole (5).