Separator used after sectional material sawing
By designing a separator after profile sawing and utilizing a sleeve impact separator to automate the production process of channel steel, the problem of high labor intensity and low efficiency caused by channel steel adhesion in existing technologies has been solved, achieving automated separation and improving production efficiency.
Patent Information
- Application Number
- CN202422047725.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-08-22
AI Technical Summary
During the production of channel steel in the steel rolling workshop, the channel steel is prone to sticking together after sawing, which leads to high labor intensity and low efficiency in manual separation, affecting automated production.
Design a profile sawing separator that utilizes a base and sleeves to impact the separator. By adjusting the spacing between the sleeves to be greater than one times the width of the channel steel but less than twice the width of the channel steel, separation of the channel steel can be achieved, realizing an automatic impact separator. The design also addresses the technical challenges or needs presented in the patent, summarizing the technical issues described.
It enables automatic separation of channel steel, improves production efficiency, reduces manual intervention, and enhances production efficiency.
Smart Images

Figure CN223734003U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to profile processing auxiliary equipment technical field, concretely relates to a profile sawing separator. BACKGROUND
[0002] In the production process of steel enterprises, especially in the rolling mill, in the production process of channel steel, the total length of the whole channel steel after rolling can reach more than 70 meters, and these channel steels after rolling need to be cut into standard length channel steels by sawing, such as cutting into 6 meters each. In the cutting process of channel steel, multiple channel steels are often arranged side by side and cut at the same time, which is beneficial to improve the cutting efficiency. However, the temperature of the channel steel after rolling is relatively high, and the heat generated by metal cutting during the cutting process will cause the temperature of the cutting part to rise rapidly. The flash generated by the cutting of the channel steel after the temperature rises will easily cause the adjacent channel steels to stick to each other. The channel steels stuck together cannot work smoothly during subsequent conveying on the conveying line and during subsequent stacking, so manual separation of the channel steels one by one is required. The manual separation method not only has high labor intensity, but also has low work efficiency, which is not conducive to the automatic production of the rolling mill.
[0003] In summary, there is an urgent need for a profile sawing separator to solve or at least partially solve the problems existing in the prior art. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a profile sawing separator, and aims at solving the problems of high labor intensity and low work efficiency in the existing separation method of profile steel, and the specific technical scheme is as follows:
[0005] A profile sawing separator, comprising a base, a fixed pile and a sleeve, the fixed pile is vertically fixedly connected to the base, the sleeve is sleeved on the fixed pile, the fixed pile is arranged in multiple, and the multiple fixed piles are arranged in a linear interval along the length direction of the base.
[0006] Further, the base comprises a base and a sliding seat, the base top is arranged with a sliding groove, the sliding seat is slidingly connected to the base, the fixed pile is fixedly connected to the sliding seat, the sliding groove is arranged along the length direction of the base, and the multiple fixed piles are arranged in an interval along the length direction of the sliding seat.
[0007] Further, the base further comprises a locking assembly, the locking assembly comprises a screw, the base is arranged with a threaded hole, the screw is threadedly connected with the base through the threaded hole, the threaded end of the screw abuts on the sliding seat, and the nut end of the screw protrudes from the base.
[0008] Further, the interval between the two adjacent fixed piles is between 40 cm and 120 cm.
[0009] Further, the sleeve is arranged in one-to-one correspondence with the fixing pile.
[0010] Further, the sleeve and the fixing pile are in clearance fit.
[0011] Further, the fixing pile is a solid cylindrical pile, and the fixing pile is fixedly connected to the sliding seat by welding.
[0012] Further, the base further comprises a baffle, the baffle is fixedly connected to the base, and the baffle is located on one side of the sliding seat, and one side of the baffle abuts against the outer side wall of the sleeve.
[0013] Further, the base further comprises a reinforcing rib, a first end of the reinforcing rib is fixedly connected to the baffle, a second end of the reinforcing rib is fixedly connected to the sliding seat, a plurality of reinforcing ribs are arranged, and the plurality of reinforcing ribs are arranged along the length direction of the baffle.
[0014] The technical scheme of the utility model has the following beneficial effects:
[0015] By arranging the profile sawing separator at the rear end of the profile sawing machine and the conveying line, after the channel steel is cut, the channel steel moves towards the profile sawing separator through the conveying line, and at this time, the end of the channel steel that is adhered moves towards the profile sawing separator, and with the conveying of the conveying line, the adhered end of the channel steel collides with the sleeve on the base, the interval between the two adjacent sleeves is adjusted to be greater than one width of the channel steel and less than two widths of the channel steel, even if one channel steel collides with the sleeve, the two adjacent channel steels are aligned with the interval between the two adjacent sleeves, that is, the channel steel stops or moves in the opposite direction after colliding with the sleeve, and the two adjacent channel steels continue to move forward under the action of inertia, so that the adhered channel steels are separated from each other, thereby realizing automatic collision and separation without manual intervention, and improving the production efficiency.
[0016] On the other hand, the channel steels can be separated from each other by means of collision and severe vibration, that is, when the interval between the two adjacent sleeves does not meet the condition that the interval is greater than one width of the channel steel and less than two widths of the channel steel, the channel steels can be separated under the condition of severe vibration caused by collision.
[0017] In addition to the purposes, features and advantages described above, the utility model has other purposes, features and advantages. The purposes, features and advantages of the utility model will be further described below with reference to the drawings. Figures 1-4 The utility model will be further described in detail. BRIEF DESCRIPTION OF DRAWINGS
[0018] The drawings constituting a part of this application serve to provide a further understanding of the present application, and the illustrative embodiments of the present application and their description serve the purpose of explaining the present application, and do not constitute an improper limitation on the present application. In the drawings:
[0019] Figure 1 is a whole structure schematic view of a profile sawing post separator of the present application;
[0020] Figure 2 is a sectional view of a profile sawing post separator of the present application;
[0021] Figure 3 is a relative position relation view of a profile sawing post separator relative to a conveying line of the present application;
[0022] Figure 4 is a whole structure schematic view of a profile sawing post separator from another perspective of the present application.
[0023] Among them, 1, base; 11, base; 111, sliding groove; 12, sliding seat; 13, locking assembly; 14, baffle; 15, reinforcing rib; 2, fixed pile; 3, sleeve; 4, conveying line. DETAILED DESCRIPTION
[0024] In order to facilitate the understanding of the present application, the present application will be described more comprehensively below, and a preferred embodiment of the present application is given. However, the present application can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used in the specification of the present application herein are only for the purpose of describing specific embodiments, and are not intended to limit the present application.
[0026] Through field research, it is found that after the profile is completed by rolling and forming, it is cut off by a profile cutting machine. In the production process of channel steel, a disc cutter is often used for sawing. During sawing, multiple channel steels are arranged side by side, and the profile is pressed by a profile pressing mechanism before being cut by the disc cutter. Because the channel steel just completed rolling has a relatively high temperature, heat is generated during cutting, which causes the cutting part of the disc cutter to melt and cause multiple channel steels to stick together. The sawed channel steel is conveyed downward under the action of the conveying line and is stacked and packaged by a stacking machine. The channel steels stuck together not only affect the normal conveying of the conveying line, but also greatly affect the normal work of the stacking machine.
[0027] Embodiment:
[0028] Referring to Figures 1-4 The embodiment provides a profile sawing separator, which comprises a base 1, fixing piles 2 and sleeves 3, the fixing piles 2 are vertically fixedly connected to the base 1, and the sleeves 3 are sleeved on the fixing piles 2, and the fixing piles 2 are arranged in a plurality of numbers and are arranged in a linear interval along the length direction of the base 1.
[0029] Specifically, the profile sawing separator is arranged at the rear end of a profile sawing machine and a conveying line 4, the sleeves 3 can be sleeved on the fixing piles 2 at intervals or each fixing pile 2 is sleeved with a sleeve 3, when the sleeves 3 are sleeved on the fixing piles 2 at intervals, one fixing pile 2 can be sleeved between adjacent sleeves 3 or a plurality of fixing piles 2 can be sleeved between adjacent sleeves 3.
[0030] It can be understood that, by arranging the profile sawing separator at the rear end of the profile sawing machine and the conveying line 4, the channel steel moves towards the profile sawing separator through the conveying line 4 after being cut, and at this time, the adhered end of the channel steel faces the profile sawing separator, and with the conveying of the conveying line 4, the adhered end of the channel steel collides with the sleeve 3 on the base 1, by adjusting the interval between adjacent two sleeves 3, the interval between adjacent two sleeves 3 is greater than one width of the channel steel and less than two widths of the channel steel, even if one channel steel collides with the sleeve 3, the two channel steels adjacent to the channel steel are aligned with the interval between the adjacent two sleeves 3, that is, the channel steel stops or moves in the direction opposite to the initial moving direction after colliding with the sleeve 3, and the two channel steels adjacent to the channel steel continue to move forward under the action of inertia, so that the channel steels adhered together are separated from each other, thereby realizing automatic collision separation without manual participation and improving production efficiency. Of course, the channel steels adhered together can also be separated from each other by the way of making the channel steels vibrate violently through the collision, that is, when the interval between adjacent sleeves 3 does not meet the condition that the interval is greater than one width of the channel steel and less than two widths of the channel steel, the channel steels can also be separated from each other under the condition of violent vibration caused by the collision, but the effect is slightly poor. It should be noted that, Figure 3 The direction indicated by the arrow in the figure is the moving direction of the channel steels conveyed by the conveying line 4.
[0031] In a preferred embodiment, the sleeves 3 are arranged in one-to-one correspondence with the fixing piles 2.
[0032] Specifically, the interval between adjacent two fixing piles 2 is greater than one width of the channel steel and less than two widths of the channel steel.
[0033] Understandably, when one of the multiple adhered channel steels collides with the sleeve 3, the channel steel moves in the opposite direction of its initial movement after the collision with the sleeve 3. The channel steel adjacent to it corresponds to the gap between the two adjacent sleeves 3. Therefore, the channel steel corresponding to the gap continues to move forward under the action of inertia, thereby separating the channel steel corresponding to the sleeve 3 and the channel steel corresponding to the gap from each other, thus achieving the purpose of separating the multiple adhered channel steels from each other.
[0034] Furthermore, the base 1 includes a base 11 and a sliding seat 12. A groove 111 is arranged on the top of the base 11. The sliding seat 12 is slidably connected to the base 11. The fixing piles 2 are fixedly connected to the sliding seat 12. The groove 111 is arranged along the length of the base 1. Multiple fixing piles 2 are arranged at intervals along the length of the sliding seat 12.
[0035] Understandably, by slidably connecting the sliding seat 12 to the base 11, the sliding seat 12 can be replaced at any time if the fixed stake 2 on the sliding seat 12 is damaged, or according to the different spacing requirements of the fixed stake 2. That is, when the width of the channel steel is small, the sliding seat 12 with a smaller spacing between adjacent fixed stakes 2 is replaced; when the width of the channel steel is large, the sliding seat 12 with a larger spacing between adjacent fixed stakes 2 is replaced. The direction of the sliding groove 111 arranged on the base 11 is perpendicular to the moving direction of the channel steel to prevent the component force generated after the channel steel hits the sleeve 3 from driving the sliding seat 12 to move. The sliding groove 111 arranged on the base 11 is a T-shaped sliding groove 111, and the sliding seat 12 is correspondingly set in an "I" shape, so that the "I" shaped sliding seat 12 is embedded in the T-shaped sliding groove 111. The upper flange of the "I" shape abuts against the upper surface of the base 11 to improve the connection stability between the sliding seat 12 and the base 11. Of course, in other embodiments, the sliding groove can also be a rectangular groove, a dovetail groove, etc. The shape of the sliding seat 12 is set to correspond to the shape of the sliding groove, so that the sliding seat 12 can be smoothly slidably connected in the sliding groove 111.
[0036] Furthermore, the base 1 also includes a locking assembly 13, which includes a screw. The base 11 has a threaded hole, and the screw is threadedly connected to the base 11 through the threaded hole. The threaded end of the screw abuts against the sliding seat 12, and the nut end of the screw protrudes from the base 1.
[0037] Understandably, when it is necessary to fix the sliding seat 12 to the base 11, the screw is tightened so that the threaded end of the screw abuts against the outer surface of the sliding seat 12, and the sliding seat 12 is fixedly connected to the base 11 by static friction. When it is necessary to remove the sliding seat 12 from the base 11, the screw is simply loosened to pull the sliding seat 12 out of the base 11.
[0038] Furthermore, the spacing between two adjacent fixed piles 2 is between 40 cm and 120 cm.
[0039] It can be understood that, according to the width of the channel steel, different fixing piles 2 are selected, and the spacing between the fixing piles 2 is greater than one width of the channel steel and less than two widths of the channel steel. When one of the channel steels hits the sleeve 3 on the fixing pile 2, the gap between the two adjacent fixing piles 2 corresponding to the two adjacent channel steels facilitates the separation of the channel steels.
[0040] Further, the sleeve 3 and the fixing pile 2 are gap-fitted.
[0041] It can be understood that, when the sleeve 3 and the fixing pile 2 are gap-fitted, the position of the sleeve 3 can be adjusted conveniently, or the damaged sleeve 3 can be replaced in time.
[0042] Further, the fixing pile 2 is a solid cylindrical pile, and the fixing pile 2 is fixedly connected to the sliding seat 12 by welding.
[0043] It can be understood that the solid cylindrical pile has stronger deformation resistance, and when fixed by welding, the connection strength between the fixing pile 2 and the sliding seat 12 is higher, preventing the fixing pile 2 from being broken or damaged, and improving the service life of the fixing pile 2 and the sliding seat 12.
[0044] Further, the base 1 further comprises a baffle 14, the baffle 14 is fixedly connected to the base 11, and the baffle 14 is located on one side of the sliding seat 12, and one side of the baffle 14 abuts against the outer side wall of the sleeve 3.
[0045] It can be understood that the baffle 14 is arranged on the side of the sliding seat 12 away from the conveying line 4, and the baffle 14 blocks the channel steel, preventing the channel steel from flying out of the gap between the adjacent sleeves 3, and additionally supporting the sleeve 3 when the channel steel hits the sleeve 3.
[0046] Further, the base 1 further comprises a reinforcing rib 15, the first end of the reinforcing rib 15 is fixedly connected to the baffle 14, the second end of the reinforcing rib 15 is fixedly connected to the sliding seat 12, and the reinforcing rib 15 is arranged in multiple, and the multiple reinforcing ribs 15 are arranged along the length direction of the baffle 14.
[0047] It can be understood that the reinforcing rib 15 strengthens the rigidity of the baffle 14, preventing the baffle 14 from being damaged and prolonging the service life of the baffle 14.
[0048] The above only describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A profile sawing post-separation device, characterized in that: it comprises a base (1), a fixed pile (2) and a sleeve (3), the fixed pile (2) is vertically fixedly connected to the base (1), the sleeve (3) is sleeved on the fixed pile (2), and a plurality of fixed piles (2) are arranged in a linear interval along the length direction of the base (1).
2. The profile sawing post-separation device according to claim 1, characterized in that: the base (1) comprises a base (11) and a sliding seat (12), the top of the base (11) is provided with a sliding groove (111), the sliding seat (12) is slidingly connected to the base (11), the fixed pile (2) is vertically fixedly connected to the sliding seat (12), the sliding groove (111) is arranged along the length direction of the base (1), and a plurality of fixed piles (2) are arranged in an interval along the length direction of the sliding seat (12).
3. The profile sawing post-separation device according to claim 2, characterized in that: the base (1) further comprises a locking assembly (13), the locking assembly (13) comprises a screw, the base (11) is provided with a threaded hole, the screw is threadedly connected to the base (11) through the threaded hole, the threaded end of the screw abuts against the sliding seat (12), and the nut end of the screw protrudes from the base (1).
4. The profile sawing post-separation device according to claim 1, characterized in that: the interval between two adjacent fixed piles (2) is between 40 cm and 120 cm.
5. The profile sawing post-separation device according to claim 4, characterized in that: the sleeve (3) is arranged in one-to-one correspondence with the fixed pile (2).
6. The profile sawing post-separation device according to claim 5, characterized in that: the sleeve (3) and the fixed pile (2) are gap-fitted.
7. The profile sawing post-separation device according to claim 2, characterized in that: the fixed pile (2) is a solid cylindrical pile, and the fixed pile (2) is fixedly connected to the sliding seat (12) by welding.
8. The profile sawing post-separation device according to any one of claims 2, 3 and 7, characterized in that: the base (1) further comprises a baffle (14), the baffle (14) is fixedly connected to the base (11), and the baffle (14) is located on one side of the sliding seat (12), and one side of the baffle (14) abuts against the outer side wall of the sleeve (3).
9. The profile sawing post-separation device according to claim 8, characterized in that: the base (1) further comprises a reinforcing rib (15), a first end of the reinforcing rib (15) is fixedly connected to the baffle (14), a second end of the reinforcing rib (15) is fixedly connected to the sliding seat (12), and a plurality of reinforcing ribs (15) are arranged along the length direction of the baffle (14).