Combined tool setting gauge

Abstract

The utility model relates to the technical field of tool setting gauges, and discloses a combined tool setting gauge which comprises a laser tool setting gauge mechanism, a mounting mechanism is fixedly arranged at the lower end of the laser tool setting gauge mechanism, the laser tool setting gauge mechanism comprises a first mounting plate, a first telescopic rod is fixedly arranged on one side of the first mounting plate, and a second telescopic rod is fixedly arranged on the other side of the first mounting plate. Scale marks are fixedly arranged at the front end of the first telescopic rod, a second mounting plate is fixedly arranged on one side of the first telescopic rod, laser generators are fixedly arranged at the upper ends of the second mounting plate and the first mounting plate, and second telescopic rods are fixedly arranged at the rear ends of the first mounting plate and the second mounting plate; a protective cover is fixedly arranged at the upper ends of the two second telescopic rods, and the mounting mechanism comprises a mounting bottom plate. According to the tool setting distance measuring device, the first telescopic rod has the calibrated telescopic stroke, the laser-etched scale marks of the first telescopic rod are clear and durable, each grid of scale corresponds to the 0.1 mm displacement, and the tool setting distance can be conveniently and accurately measured.

Description

Technical Field

[0001] This utility model relates to the field of tool setting equipment technology, and in particular to a combined tool setting equipment. Background Technology

[0002] In the field of machining, precise tool setting is a key step in ensuring machining accuracy. Traditional tool setting methods often rely on manual experience, which is not only inefficient but also prone to human error leading to substandard machining accuracy. As the manufacturing industry's demand for high-precision and high-efficiency machining continues to rise, existing tool setting methods are increasingly unable to meet production requirements.

[0003] In complex machining scenarios, such as precision mold manufacturing and aerospace component processing, even minute tool setting errors can lead to product scrapping and cause huge losses. In addition, vibrations, dust, and other changing factors during the machining process can also interfere with the accuracy and stability of tool setting.

[0004] Therefore, those skilled in the art have provided a combined tool setting device to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a combined tool setting device. This device features a first telescopic rod with a calibrated telescopic stroke. Its laser-etched scale lines are clear and durable, with each scale division corresponding to a displacement of 0.1mm, facilitating accurate measurement of the tool setting distance. It employs an advanced semiconductor laser generator to emit a laser beam with a wavelength stable at 650nm. The laser spot is extremely small and the energy is concentrated, providing a high-quality light source for precise signal acquisition. Combined with a signal processing box, it can quickly summarize the tool position and surface condition information.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a combined tool setting device, including a laser tool setting mechanism, with a mounting mechanism fixedly installed at the lower end of the laser tool setting mechanism. The laser tool setting mechanism includes a first mounting plate, a first telescopic rod fixedly installed on one side of the first mounting plate, a scale line fixedly installed at the front end of the first telescopic rod, a second mounting plate fixedly installed on one side of the first telescopic rod, a laser generator fixedly installed at the upper end of the second mounting plate and the first mounting plate, and a second telescopic rod fixedly installed at the rear end of both the first and second mounting plates. Protective covers are fixedly installed at the upper ends of the two second telescopic rods.

[0007] The mounting mechanism includes a mounting base plate, with grooves on both sides of the upper end of the mounting base plate. Slider blocks are slidably arranged inside the two grooves, and spring dampers are hinged to the front ends of the two slider blocks.

[0008] Furthermore, a signal receiving box is fixedly installed at the rear end of one side of the second mounting plate, and a signal processing box is fixedly installed at the front end of one side of the second mounting plate.

[0009] Furthermore, a control panel is fixedly installed at the front end of the signal processing box, and a protective cover is hinged to one side of the front end of the control panel.

[0010] Furthermore, a power cord is fixedly installed at the lower end of the other side of the first mounting plate, and a first mounting block is fixedly installed at the middle of the rear end of the two protective covers.

[0011] Furthermore, a mounting rod is fixedly installed at the middle of the upper end of the mounting base plate.

[0012] Furthermore, two mounting blocks are fixedly installed at the front and rear ends of both sides of the mounting base plate.

[0013] Furthermore, each of the second mounting blocks has a mounting screw threaded onto its upper end.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model proposes a combined tool setting device. The device is equipped with a mounting base plate, a sliding groove, a slider, a spring damper, a mounting rod, and a mounting screw. This not only ensures stable installation but also buffers the impact force generated during use, protecting internal precision components and reducing the impact of vibration on the laser generator during detection. This makes the detection more stable and accurate, and easier to use. The device's first telescopic rod has a calibrated telescopic stroke, and its laser-etched scale lines are clear and durable. Each scale division corresponds to a displacement of 0.1mm, facilitating accurate measurement of the tool setting distance. It adopts an advanced semiconductor laser generator that emits a laser beam with a stable wavelength of 650nm. The laser spot is extremely small and the energy is concentrated, providing a high-quality light source for accurate signal acquisition. With the signal processing box, it can quickly summarize the tool position and surface condition information.

[0016] 2. The present invention proposes a combined tool setting device. The protective cover of this device is made of transparent polycarbonate material, which has good impact resistance and high optical transparency. It can not only ensure the normal transmission of laser, but also block dust, water vapor and processing debris. The control screen is a touch LCD screen, which is convenient to operate. The protective cover hinged on one side is made of soft rubber material, which can fit tightly to protect the screen when not in use, greatly improving the protection of this device during use. Attached Figure Description

[0017] Figure 1 This is an isometric schematic diagram of the present invention;

[0018] Figure 2 This is a rear-view axonometric schematic diagram of the present invention;

[0019] Figure 3 This is a side-view axonometric schematic diagram of the present invention;

[0020] Figure 4 This is an isometric schematic diagram of the installation mechanism of this utility model.

[0021] Legend:

[0022] 1. Laser tool setting device mechanism; 2. Mounting mechanism; 101. Mounting plate No. 1; 102. Laser generator; 103. Telescopic rod No. 1; 104. Scale line; 105. Mounting plate No. 2; 106. Power cord; 107. Telescopic rod No. 2; 108. Protective cover; 109. Mounting block No. 1; 110. Signal receiver box; 111. Signal processing box; 112. Control panel; 113. Protective cover; 201. Mounting base plate; 202. Mounting rod; 203. Mounting block No. 2; 204. Mounting screw; 205. Spring damper; 206. Slider; 207. Slide groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figure 1-3 This utility model provides an embodiment of a combined tool setting device, including a laser tool setting mechanism 1. The laser tool setting mechanism 1 includes a first mounting plate 101. A first telescopic rod 103 is fixedly installed on one side of the first mounting plate 101. A scale line 104 is fixedly installed at the front end of the first telescopic rod 103. A second mounting plate 105 is fixedly installed on one side of the first telescopic rod 103. A laser generator 102 is fixedly installed on the upper end of the second mounting plate 105 and the first mounting plate 101. A second telescopic rod 102 is fixedly installed at the rear end of both the first mounting plate 101 and the second mounting plate 105. The telescopic rod 107 has a protective cover 108 fixedly installed on the upper end of the two second telescopic rods 107. A signal receiving box 110 is fixedly installed at the rear end of one side of the second mounting plate 105. A signal processing box 111 is fixedly installed at the front end of one side of the second mounting plate 105. A control panel 112 is fixedly installed at the front end of the signal processing box 111. A protective cover 113 is hinged to one side of the front end of the control panel 112. A power cord 106 is fixedly installed at the lower end of the other side of the first mounting plate 101. A first mounting block 109 is fixedly installed at the middle of the rear end of the two protective covers 108.

[0025] Specifically, mounting plate 101, as the core load-bearing component, is made of aluminum alloy, achieving lightweight design while ensuring structural strength. One side of mounting plate 101 is fixed to telescopic rod 103. The telescopic rod's extension stroke is calibrated, and the scale lines 104 are laser-etched for clarity and durability. Each scale division represents a displacement of 0.1mm, allowing operators to intuitively and accurately read the extension length of the telescopic rod, facilitating distance measurement during tool setting. Mounting plate 105, located on one side of telescopic rod 103, works in conjunction with mounting plate 101. Both mounting plates have an advanced semiconductor laser generator 102 fixed to their upper ends. The emitted laser beam has a stable wavelength of 650nm, with an extremely small spot size and concentrated energy, accurately projecting onto the tool surface and providing a high-quality light source for subsequent signal acquisition. Telescopic rod 107... The protective cover 108 is designed to facilitate its raising and lowering. When the laser generator 102 needs inspection, it can be raised. The protective cover 108 is made of transparent polycarbonate, offering excellent impact resistance and optical transparency. It does not obstruct the normal transmission of the laser beam and effectively prevents external dust, moisture, and machining debris from entering the tool setter, protecting the internal precision electronic components. Mounting block 109 facilitates the fixed installation of the protective cover 108 and telescopic rod 107. The control panel 112 uses a touch-screen LCD display, allowing operators to easily set various parameters and switch measurement modes with a simple touch. The protective cover 113 is made of soft rubber, fitting snugly against the screen edge, providing comprehensive protection when the control panel 112 is not in use, and easily opening when needed. The power cord 106 facilitates the replenishment of the device's overall power supply.

[0026] Reference Figure 2 and Figure 4 The lower end of the laser tool setting device mechanism 1 is fixedly provided with a mounting mechanism 2. The mounting mechanism 2 includes a mounting base plate 201. Slide grooves 207 are opened on both sides of the upper end of the mounting base plate 201. Slider 206 is slidably arranged inside the two slide grooves 207. Spring dampers 205 are hinged to the front ends of the two sliders 206. Mounting rod 202 is fixedly arranged in the middle of the upper end of the mounting base plate 201. Second mounting blocks 203 are fixedly arranged at the front and rear ends of both sides of the mounting base plate 201. Mounting screws 204 are threaded on the upper ends of multiple second mounting blocks 203.

[0027] Specifically, the mounting base 201 facilitates the overall installation of the device. The slide groove 207 facilitates the sliding of the slider 206. A spring damper 205 is hinged to the upper end of the slider 206. When the tool setter is subjected to an unexpected lateral impact, the spring damper 205 can respond quickly. The spring absorbs part of the impact force, and at the same time, the damper and the slider 206 quickly dissipate the vibration energy, preventing the impact force from being transmitted to the internal precision components, thus providing reliable buffer protection for the tool setter. The mounting rod 202 facilitates the fixing of the upper telescopic rod 103, and the second mounting block 203 facilitates its use with the mounting screw 204, which is conducive to the stable installation of the entire device.

[0028] Supplementary working principle: When using this combined tool setter, firstly, the mounting mechanism 2 is placed in the designated position on the machine tool through the mounting base plate 201. The device is firmly fixed by the cooperation of the mounting screw 204 and the second mounting block 203. The mounting rod 202 provides reliable support for the upper laser tool setter mechanism 1, ensuring that it is in a precise working position. When the laser tool setter mechanism 1 is turned on, the laser generator 102 located on the upper end of the first mounting plate 101 and the second mounting plate 105 emits a laser beam with a wavelength stabilized at 650nm. The beam is precisely projected onto the tool surface. The laser signal reflected back by the tool is captured by the signal receiving box 110 and then transmitted to the signal processing box 111. The signal processing box 111, with its built-in high-precision algorithm, quickly analyzes and processes the signal, and calculates the precise position information of the tool relative to the tool setter, as well as the tool surface condition information.

[0029] Secondly, operators can conveniently view these data through the control screen 112 and switch between different measurement modes using touch operation according to processing needs. During tool setting, if it is necessary to adjust the distance between the tool setter and the tool, it can be achieved by operating the first telescopic rod 103. When the first telescopic rod 103 extends or retracts, the clear scale line 104 on its side allows the operator to accurately grasp the extension length, thereby precisely controlling the tool setting distance. Each scale represents a displacement of 0.1mm. Furthermore, when encountering unexpected lateral impact, the spring damper 205 in the mounting mechanism 2 reacts quickly and works in conjunction with the slider 206 to buffer and reduce shock, protecting the internal core components from damage.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A combined tool setting gauge comprising a laser tool setting gauge mechanism (1) characterised in that: The lower end of the laser tool setting instrument mechanism (1) is fixedly provided with a mounting mechanism (2), the laser tool setting instrument mechanism (1) comprises a No. 1 mounting plate (101), one side of the No. 1 mounting plate (101) is fixedly provided with a No. 1 telescopic rod (103), the front end of the No. 1 telescopic rod (103) is fixedly provided with a scale line (104), one side of the No. 1 telescopic rod (103) is fixedly provided with a No. 2 mounting plate (105), the No. 2 mounting plate (105) and the upper end of the No. 1 mounting plate (101) are fixedly provided with a laser generator (102), the rear end of the No. 1 mounting plate (101) and the No. 2 mounting plate (105) are fixedly provided with a No. 2 telescopic rod (107), and the upper end of the two No. 2 telescopic rods (107) is fixedly provided with a protective cover (108). The mounting mechanism (2) comprises a mounting bottom plate (201), sliding grooves (207) are formed in the upper end of the two sides of the mounting bottom plate (201), sliding blocks (206) are slidably arranged in the two sliding grooves (207), and spring dampers (205) are hingedly arranged at the front end of the two sliding blocks (206).

2. The modular tool setter according to claim 1, wherein: The No. 2 mounting plate (105) is fixedly provided with a signal receiving box (110) at the rear end of one side, and a signal processing box (111) is fixedly arranged at the front end of the other side.

3. A modular tool setting gauge according to claim 2, wherein: The signal processing box (111) is fixedly provided with a control screen (112) at the front end, and the control screen (112) is hingedly provided with a protective cover (113) at one side of the front end.

4. The combination tool setting gauge according to claim 1, wherein: The No. 1 mounting plate (101) is fixedly provided with a power cord (106) at the lower end of the other side, and a No. 1 mounting block (109) is fixedly arranged at the rear end of the middle of the two protective covers (108).

5. The combination tool setting gauge according to claim 1, wherein: The mounting bottom plate (201) is fixedly provided with a mounting rod (202) at the middle of the upper end.

6. The combination tool setting gauge according to claim 1, wherein: The mounting bottom plate (201) is fixedly provided with a No. 2 mounting block (203) at the front end of the two sides.

7. A modular tool setting gauge according to claim 6, wherein: A plurality of mounting screws (204) are threadedly arranged at the upper end of the No. 2 mounting block (203).

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