Cylinder sleeve inner hole machining device
By designing a cylinder liner inner hole machining device, and utilizing a combination of a top plate, a bottom plate, and a polishing mechanism, the cylinder liner inner hole polishing that automatically adapts to changes in cylinder diameter is achieved, solving the problem of poor adaptability of existing equipment and improving machining efficiency and precision.
Patent Information
- Application Number
- CN202423097676.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing cylinder liner inner bore grinding equipment requires complex debugging to adapt to the needs of cylinder liners of different diameters, resulting in inconvenience in use.
A cylinder liner inner bore machining device was designed, comprising a top plate and a bottom plate. An air inflator is provided on the bottom plate, and a polishing mechanism is rotatably connected. The polishing mechanism automatically adapts to different cylinder diameters through the polishing bladder and the air inflator system. The sealing and contact force of the polishing bladder are ensured by the sealing head and the thrust spring.
It enables automatic adaptive polishing of cylinder liners of different sizes, simplifies the debugging process, and improves processing efficiency and precision.
Smart Images

Figure CN223734524U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cylinder liner inner hole machining equipment, and in particular to a cylinder liner inner hole machining device. Background Technology
[0002] The inner surface of the cylinder liner is directly exposed to high-temperature, high-pressure combustion gases and constantly experiences high-speed sliding friction with the piston rings and piston skirt. The outer surface is in contact with cooling water, generating severe thermal stress under significant temperature differences and becoming susceptible to corrosion. The lateral thrust of the piston on the cylinder liner not only exacerbates the friction on its inner surface but also causes it to bend. When the lateral thrust changes direction, the piston also impacts the cylinder liner.
[0003] Currently, cylinder liner production mainly involves machining its inner bore and outer surface. When machining the inner surface, it is necessary to grind and polish it. However, existing grinding equipment requires complex debugging to ensure that it can meet the needs of cylinder liners with different diameters.
[0004] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0005] To address the aforementioned shortcomings, the purpose of this utility model is to provide a cylinder liner inner hole machining device, which can ensure that cylinder liners of different sizes can be polished by setting a polishing head that can automatically adapt to different cylinder diameters.
[0006] To achieve the above objectives, this utility model provides a cylinder liner inner hole machining device, comprising: a top plate and a bottom plate for positioning the cylinder liner, wherein an air inlet is provided on the bottom plate; and a polishing mechanism rotatably connected to the top plate, wherein the polishing mechanism includes a rotating shaft rotatably and slidably connected to the top plate, wherein a polishing bladder is provided at the bottom of the rotating shaft, and an air inlet is provided at the bottom of the rotating shaft to cooperate with the air inlet, wherein the air inlet communicates with the interior of the polishing bladder when the air inlet is inserted, and seals the polishing bladder when the air inlet is withdrawn from the air inlet.
[0007] According to the cylinder liner inner hole processing device of this utility model, the bottom of the rotating shaft is provided with a sliding hole, a sealing head is slidably connected inside the sliding hole, the end of the sliding hole is provided with a wedge-shaped structure, and an air hole communicating with the polishing bladder is opened on the wedge-shaped structure, and the air inlet is communicating with the air hole.
[0008] According to the cylinder liner inner hole processing device of this utility model, the bottom of the plugging head is provided with a bevel structure that cooperates with the wedge structure. When the bevel structure is in close contact with the wedge structure, it plugs the air hole. A thrust spring is provided between the plugging head and the sliding hole.
[0009] According to the cylinder liner inner hole processing device of this utility model, the inflation head is provided with an air passage, the outlet of the air passage is located on the top side wall of the inflation head, when the inflation head is inserted into the inflation port, the inflation head lifts the sealing head and the air passage communicates with the air hole.
[0010] According to the cylinder liner inner hole processing device of this utility model, a sealing ring is provided on the outer sliding sleeve of the air filling head, and a sealing spring is provided between the sealing ring and the top surface of the base plate. The sealing ring blocks the outlet of the air passage under the action of the sealing spring.
[0011] According to the cylinder liner inner hole machining device of this utility model, the bottom plate is provided with an obstacle avoidance ring groove on the bottom side wall of the inflation head, and the sealing spring and sealing ring are hidden inside the obstacle avoidance ring groove when the inflation head is inserted into the inflation port.
[0012] This utility model provides a cylinder liner inner hole machining device, including: a top plate and a bottom plate for positioning the cylinder liner. The bottom plate and the top plate cooperate to position the cylinder liner and ensure the subsequent polishing process. The bottom plate is provided with an inflation head, which can supply gas to the inside of the polishing bladder to ensure the subsequent polishing process; a polishing mechanism rotatably connected to the top plate. The polishing mechanism includes a rotating shaft rotatably and slidably connected to the top plate. The bottom of the rotating shaft is provided with a polishing bladder and an inflation port that cooperates with the inflation head. The inflation port communicates with the inside of the polishing bladder when the inflation head is inserted and seals the polishing bladder when the inflation head is withdrawn from the inflation port. This ensures that the contact force between the polishing bladder and the inner wall of the cylinder liner is maintained during polishing, thereby polishing the cylinder liner. In summary, the technical effect of this utility model is that by setting a polishing head that can automatically adapt to different cylinder diameters, it can ensure the polishing of cylinder liners of different sizes. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0014] Figure 2 This is a cross-sectional structural schematic diagram of the present invention;
[0015] Figure 3 yes Figure 2 Enlarged structural diagram of section A;
[0016] Figure 4 This is a three-dimensional structural diagram of the base plate of this utility model;
[0017] In the diagram, 1-polishing mechanism, 11-air hole, 12-sliding hole, 2-top plate, 3-cylinder liner, 4-bottom plate, 41-groove, 42-inflation head, 43-air passage, 44-obstacle avoidance ring groove, 5-polishing bladder, 6-thrust spring, 7-sealing head, 8-sealing ring, 9-sealing spring. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for explaining the present utility model and are not intended to limit the present utility model.
[0019] See Figures 1-4 This utility model provides a cylinder liner inner hole machining device, which includes a top plate 2 and a bottom plate 4 for positioning the cylinder liner 3. The bottom plate 4 and the top plate 2 cooperate to position the cylinder liner 3, ensuring the subsequent polishing process. The bottom plate 4 is provided with an inflation head 42, which can supply gas to the inside of the polishing bladder, thereby ensuring the subsequent polishing process. A polishing mechanism 1 is rotatably connected to the top plate 2. The polishing mechanism 1 includes a rotating shaft rotatably and slidably connected to the top plate 2. The bottom of the rotating shaft is provided with a polishing bladder, and the bottom of the rotating shaft is provided with an inflation port that cooperates with the inflation head 42. The inflation port communicates with the inside of the polishing bladder when the inflation head 42 is inserted, and seals the polishing bladder when the inflation head 42 is withdrawn from the inflation port, ensuring the contact force between the polishing bladder and the inner wall of the cylinder liner 3 during polishing, thereby polishing the cylinder liner 3.
[0020] Preferably, the bottom of the rotating shaft of this invention is provided with a sliding hole 12, and a sealing head 7 is slidably connected inside the sliding hole 12. The sealing head 7 seals the polishing bladder to ensure the sealing effect of the polishing bladder. The end of the sliding hole 12 is provided with a wedge-shaped structure, and an air hole 11 communicating with the polishing bladder is opened on the wedge-shaped structure. The air hole 11 is provided on the wedge-shaped structure to ensure that the air hole 11 can be sealed by the sealing head 7. The air inlet is connected to the air hole 11. The bottom of the sealing head 7 is provided with a bevel structure that cooperates with the wedge-shaped structure. When the bevel structure is close to the wedge-shaped structure, it seals the air hole 11. A thrust spring 6 is provided between the sealing head 7 and the sliding hole 12. Under the action of the thrust spring 6, the sealing head 7 is pressed against the wedge-shaped structure, thereby sealing the air hole 11.
[0021] In addition, the inflation head 42 of this utility model is provided with an air passage 43. The outlet of the air passage 43 is located on the top side wall of the inflation head 42. When the inflation head 42 is inserted into the inflation port, the inflation head 42 pushes up the sealing head 7 and the air passage 43 communicates with the air hole 11, thereby completing the inflation process of the polishing bag.
[0022] Furthermore, the inflation head 42 of this utility model is externally slidably fitted with a sealing ring 8, and a sealing spring 9 is provided between the sealing ring 8 and the top surface of the base plate 4. Under the action of the sealing spring 9, the sealing ring 8 seals the outlet of the air passage 43, ensuring that the inflation head 42 can seal the air passage 43 when not in use, thus preventing gas leakage.
[0023] Even better, the bottom plate 4 of this utility model is provided with an obstacle avoidance ring groove 44 on the bottom side wall of the inflation head 42. The sealing spring 9 and the sealing ring 8 are hidden inside the obstacle avoidance ring groove 44 when the inflation head 42 is inserted into the inflation port, so as to ensure that the polishing bag can abut against the inside of the groove 41 of the bottom plate 4, thereby performing a full polishing process on the cylinder liner 3.
[0024] In this embodiment, combined with Figures 1-4 In use, the cylinder liner 3 is placed on the groove 41 of the bottom plate 4, and then the top plate 2 is pressed against the top of the cylinder liner 3. The polishing mechanism 1 is slid down until the rotating shaft is connected to the air inlet head 42. At this time, the sealing head 7 retracts under the action of the air inlet head 42, the sealing ring 8 on the air inlet head 42 moves down, and the air passage 43 of the air inlet head 42 is connected to the air hole 11, thereby inflating the polishing bag 5. Then the rotating shaft rotates to drive the polishing bag 5 to polish the cylinder liner 3, so as to polish cylinder liners 3 of different diameters.
[0025] In summary, this utility model provides a cylinder liner inner hole machining device, comprising: a top plate and a bottom plate for positioning the cylinder liner, wherein the bottom plate and the top plate cooperate to position the cylinder liner and ensure further polishing; the bottom plate is provided with an inflation head, which supplies gas to the inside of the polishing bladder, thereby ensuring the subsequent polishing process; and a polishing mechanism rotatably connected to the top plate, the polishing mechanism including a rotating shaft rotatably and slidably connected to the top plate, the bottom of the rotating shaft being provided with a polishing bladder, and the bottom of the rotating shaft being provided with an inflation port that cooperates with the inflation head. The inflation port communicates with the inside of the polishing bladder when the inflation head is inserted, and seals the polishing bladder when the inflation head is withdrawn from the inflation port, ensuring that the contact force between the polishing bladder and the inner wall of the cylinder liner is maintained during polishing, thereby polishing the cylinder liner. In summary, the technical effect of this utility model is that by setting a polishing head that can automatically adapt to different cylinder diameters, it can ensure that cylinder liners of different sizes can be polished.
[0026] Of course, there may be other embodiments of this utility model. Without departing from the spirit and essence of this utility model, those skilled in the art can make various corresponding changes and modifications based on this utility model, but these corresponding changes and modifications should all fall within the protection scope of the appended claims of this utility model.
[0027] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
Claims
1. A cylinder liner bore processing device characterized by comprising: The utility model relates to a cylinder liner polishing device, which comprises: a top plate and a bottom plate for positioning the cylinder liner, the bottom plate being provided with an inflation head; a polishing mechanism rotatably connected to the top plate, the polishing mechanism comprising a rotating shaft rotatably and slidably connected to the top plate, the bottom of the rotating shaft being provided with a polishing capsule, the bottom of the rotating shaft being provided with an inflation port matched with the inflation head, the inflation port being in communication with the inside of the polishing capsule when the inflation head is inserted, and the polishing capsule being sealed when the inflation port is extracted from the inflation head.
2. The cylinder liner bore processing apparatus according to claim 1, characterized by The bottom of the rotating shaft is provided with a sliding hole, the inside of the sliding hole being slidably connected with a blocking head, the end of the sliding hole being provided with a wedge-shaped structure, the wedge-shaped structure being provided with a gas hole in communication with the polishing capsule, and the inflation port being in communication with the gas hole.
3. The cylinder liner bore processing apparatus according to claim 2, characterized by The bottom of the blocking head is provided with an inclined edge structure matched with the wedge-shaped structure, the inclined edge structure being in close contact with the wedge-shaped structure to block the gas hole, and a pushing spring being arranged between the blocking head and the sliding hole.
4. The cylinder liner bore processing apparatus according to claim 2 or 3, characterized by The inflation head is provided with an air duct, the outlet of the air duct being arranged on the top side wall of the inflation head, the inflation head lifting the blocking head and the air duct being in communication with the gas hole when the inflation head is inserted into the inflation port.
5. The cylinder liner bore processing apparatus according to claim 4, characterized by The outside of the inflation head is slidably sleeved with a blocking ring, a blocking spring being arranged between the blocking ring and the top surface of the bottom plate, the blocking ring blocking the outlet of the air duct under the action of the blocking spring.
6. The cylinder liner bore processing apparatus according to claim 5, characterized by The bottom side wall of the bottom plate located at the bottom of the inflation head is provided with an obstacle-avoiding ring groove, the blocking spring and the blocking ring being hidden in the inside of the obstacle-avoiding ring groove when the inflation head is inserted into the inflation port.