Module leveling and grinding machine

Abstract

The utility model belongs to the field of leveling and grinding machines, particularly relates to a module leveling and grinding machine, and aims to solve the problems that dust and chippings are left on the surface of a product and need to be cleaned manually in the machining process of an existing leveling and grinding machine, time and labor are wasted, and inconvenience is caused. Two first supports, two second supports and a third support are fixedly arranged on the surfaces of the three machine bases respectively, a leveling mechanism is arranged between the two first supports and used for leveling products, the two second supports are provided with polishing mechanisms used for polishing the products, and a dust removal mechanism is arranged on one side of the third support. Dust on the surface of a product can be blown to rise and then sucked away through the dust suction nozzle, dust removal operation is automatically completed, the blowing nozzle can be driven to swing back and forth, the blowing and dust removal efficiency is improved, the distance between the blowing nozzle and the product can be adjusted according to the situation, and use is flexible and convenient.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of leveling polisher, especially to module leveling polisher. BACKGROUND

[0002] The leveling polisher, also known as a straightening machine or a leveling machine, is a device used to calibrate and adjust the surface of materials. Its main function is to achieve the standard flatness of the material surface through friction and grinding. The leveling polisher is widely used in various fields, including metal processing, electronic manufacturing, automobile manufacturing, and sheet metal processing.

[0003] However, the surface of the product may be left with dust and debris during the processing of the traditional leveling polisher, which requires manual cleaning, time-consuming and laborious, and is relatively inconvenient.

[0004] Therefore, we propose a module leveling polisher. INVENTION CONTENTS

[0005] The purpose of the utility model is to solve the problem of the existing technology, that is, the surface of the product may be left with dust and debris during the processing of the leveling polisher, which requires manual cleaning, time-consuming and laborious, and is relatively inconvenient. Therefore, we propose a module leveling polisher.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] The module leveling polisher comprises:

[0008] Three machine bases, two first supports, two second supports, and a third support are fixedly arranged on the surface of each machine base. The two first supports are provided with a leveling mechanism for leveling the product. The two second supports are provided with a polishing mechanism for polishing the product. The third support is provided with a dust removal mechanism on one side.

[0009] The dust removal mechanism comprises a second motor, an air suction pipe, and a guide block fixedly arranged on both sides of the third support. The output shaft of the second motor is fixedly provided with a turntable. The turntable is fixedly provided with an eccentric shaft on one side. The bottom end of the air suction pipe is fixedly connected with a dust suction nozzle. The guide block is slidably connected with a second sliding plate on one side. The eccentric shaft and the second sliding plate are rotatably connected with a swing arm. The second sliding plate is slidably connected with a lifting plate on one side. The lifting plate is threadedly penetrated with a jackscrew on one side. One end of the jackscrew abuts against the second sliding plate. The bottom end of the lifting plate is fixedly provided with an air inlet pipe. The bottom of the air inlet pipe is provided with a plurality of air blow nozzles.

[0010] The conveying mechanism is arranged on both sides and the surface of the machine base for conveying the product.

[0011] The clamping mechanism is arranged on the surface of the machine base for clamping the product.

[0012] In a possible design, the flattening mechanism comprises a first sliding plate slidingly connected to the inner wall of the top of the first support, a first mechanical arm is fixed to the surface of the first sliding plate, one end of the output shaft of the first mechanical arm is fixedly connected to a flattening plate, a first motor is fixed to the surface of the first sliding plate, one end of the output shaft of the first motor is fixedly connected to a gear, a rack is fixed to one side of the first support, and the gear and the rack are engaged.

[0013] In a possible design, the polishing mechanism comprises two first guide rails fixed to the top end of the second support, a first linear motor is arranged on the surface of each of the two first guide rails, a second guide rail is fixed between the two first linear motors, a second linear motor is arranged on one side of the second guide rail, a connecting seat is fixed to one side of the second linear motor, a second mechanical arm is fixed to one side of the connecting seat, and a grinding disc is fixed to one end of the output shaft of the second mechanical arm.

[0014] In a possible design, the conveying mechanism comprises two conveyors and three pairs of mounting plates, the two conveyors are arranged at two ends of the three machine bases respectively, the three pairs of mounting plates are fixed to the surfaces of the three machine bases respectively, a plurality of conveying shafts are rotatably connected between adjacent two mounting plates, a conveying belt is in transmission connection with the outer wall of the conveying shaft, a third motor is fixed to one side of the mounting plate, and the output shaft of the third motor is fixed to one of the conveying shafts.

[0015] In a possible design, the clamping mechanism is arranged on the surfaces of the three machine bases and comprises two third guide rails fixed to the surfaces of the machine bases and two fourth motors, two sliding seats are slidingly connected between the third guide rails, a pneumatic cylinder is fixed to the surface of each of the sliding seats, a sliding block is fixed to one end of the output shaft of each of the pneumatic cylinders, the sliding block and the sliding seat are in sliding connection, two electric push rods are fixed to the surface of the sliding block, one end of the output shaft of each of the adjacent two electric push rods is fixed to the same clamping block, a screw rod is fixed to one end of the output shaft of each of the fourth motors, and the two screw rods are respectively threaded through the two sliding seats.

[0016] In a possible design, the surface of each of the machine bases is fixedly connected with a protective shell, the outer wall of the protective shell is provided with an operation table, and the connecting plates are fixed between adjacent two machine bases by bolts.

[0017] In the application, when the conveyor transports the product onto the conveying belt, the conveying belt transports the product to the designated position, at this time, the electric push rod is started to drive the clamping block to rise, so that the clamping block is located on both sides of the product, then the cylinder is started to drive the clamping block to move, thereby clamping the product, then the first motor is started, under the action of the gear and the rack, the first motor drives the first sliding plate to move, thereby moving the first mechanical hand and the leveling plate to the appropriate position, then the first mechanical hand and the leveling plate are used to level the surface of the product, after leveling is completed, the clamping block is reset, then the conveying belt is used to move the product to the next designated position, then another pair of clamping blocks are used to clamp the product, then the first linear motor and the second linear motor are used to drive the second mechanical hand to translate, the second mechanical hand drives the grinding disc to polish the surface of the product, after polishing is completed, the clamping block is reset, then the conveying belt is used to move the product to the next designated position, then the third pair of clamping blocks are used to clamp the product, at this time, the third motor is started to drive the rotating disc to rotate, the rotating disc drives the eccentric rod to rotate, the eccentric rod drives the swing arm to rotate, thereby driving the lifting plate, the air inlet pipe and the air blowing nozzle to swing back and forth, the air blowing nozzle blows air to lift dust, the dust suction nozzle sucks away the lifted dust, after air blowing and dust removal are completed, the clamping block is reset, then the conveying belt is used to transport the product to another conveyor for conveying.

[0018] Beneficial effects: in the utility model, the module leveling and polishing machine is provided with multiple structures such as the air suction pipe, the dust suction nozzle and the air inlet pipe, can blow the dust on the surface of the product to lift, then uses the dust suction nozzle to draw away, automatically completes the dust removal work;

[0019] In the utility model, the module leveling and polishing machine is provided with multiple structures such as the rotating disc, the swing arm and the top wire, can drive the air blowing nozzle to swing back and forth, improves the air blowing and dust removal efficiency, can also adjust the distance between the air blowing nozzle and the product according to the situation, is flexible and convenient to use;

[0020] In the utility model, the dust on the surface of the product can be blown to lift, then the dust suction nozzle is used to draw away, the dust removal work is automatically completed, the air blowing nozzle can be driven to swing back and forth, the air blowing and dust removal efficiency is improved, and the distance between the air blowing nozzle and the product can be adjusted according to the situation, so that the utility model is flexible and convenient to use. ACCURACY OF DRAWINGS

[0021] Figure 1 It is the whole three-dimensional structure schematic diagram of the module leveling and polishing machine of the utility model;

[0022] Figure 2 It is the three-dimensional structure schematic diagram of the module leveling and polishing machine of the utility model after removing the protective shell;

[0023] Figure 3 It is the leveling mechanism structure schematic diagram of the module leveling and polishing machine of the utility model;

[0024] Figure 4 The polishing mechanism structural schematic view of the module leveling polisher is provided by the utility model.

[0025] Figure 5 The dust removal mechanism structural schematic view of the module leveling polisher is provided by the utility model.

[0026] Figure 6 The conveying mechanism structural schematic view of the module leveling polisher is provided by the utility model.

[0027] Figure 7 The clamping mechanism structural schematic view of the module leveling polisher is provided by the utility model.

[0028] In the figure: 1, base; 2, conveyor; 3, protective shell; 4, connecting plate; 5, first support; 6, second support; 7, third support; 8, first sliding plate; 9, first mechanical hand; 10, leveling plate; 11, first motor; 12, gear; 13, rack; 14, first guide rail; 15, first linear motor; 16, second guide rail; 17, second linear motor; 18, connecting seat; 19, second mechanical hand; 20, grinding disc; 21, guide block; 22, second sliding plate; 23, lifting plate; 24, air inlet pipe; 25, air blowing nozzle; 26, second motor; 27, rotating disc; 28, eccentric rod; 29, swing arm; 30, air extraction pipe; 31, dust suction nozzle; 32, jackscrew; 33, mounting plate; 34, conveying shaft; 35, conveying belt; 36, third motor; 37, third guide rail; 38, sliding seat; 39, fourth motor; 40, screw rod; 41, air cylinder; 42, sliding block; 43, electric push rod; 44, clamping block. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0030] Embodiment 1: refer to Figures 1-7 The module leveling polisher comprises:

[0031] Three bases 1, the surfaces of the three bases 1 are respectively fixedly provided with two first supports 5, two second supports 6 and a third support 7, the two first supports 5 are provided with a leveling mechanism for leveling products, the two second supports 6 are provided with a polishing mechanism for polishing products, and one side of the third support 7 is provided with a dust removal mechanism.

[0032] The dust removal mechanism comprises a second motor 26, an air suction pipe 30 and a guide block 21 fixed on both sides of the third support 7 respectively. One end of the output shaft of the second motor 26 is fixedly connected with a rotating disc 27, one side of the rotating disc 27 is fixedly connected with an eccentrically arranged eccentric rod 28, the bottom end of the air suction pipe 30 is fixedly connected with a dust suction nozzle 31, the other end of the air suction pipe 30 is connected with a fan for sucking dust, one side of the guide block 21 is slidingly connected with a second sliding plate 22, the eccentric rod 28 and the second sliding plate 22 are rotationally connected with a swing arm 29, one side of the second sliding plate 22 is slidingly connected with a lifting plate 23, one side of the lifting plate 23 is threadedly penetrated with a jackscrew 32, one end of the jackscrew 32 abuts against the second sliding plate 22, the jackscrew 32 is used for limiting the lifting plate 23 and adjusting the height of the lifting plate 23, the bottom end of the lifting plate 23 is fixedly connected with an air inlet pipe 24, the bottom of the air inlet pipe 24 is provided with a plurality of air blowing nozzles 25, the other end of the air inlet pipe 24 is connected with another fan for blowing dust.

[0033] The conveying mechanism is arranged on both sides and surfaces of the base 1 and is used for conveying products. The conveying mechanism comprises two conveyors 2 and three pairs of mounting plates 33. The two conveyors 2 are arranged at two ends of the three bases 1 respectively. The three pairs of mounting plates 33 are fixedly arranged on the surfaces of the three bases 1 respectively. A plurality of conveying shafts 34 are rotationally connected between adjacent two mounting plates 33. The outer wall of the conveying shaft 34 is drivingly connected with a conveying belt 35, which is used for conveying the products in the product processing process. One side of the mounting plate 33 is fixedly connected with a third motor 36. The output shaft of the third motor 36 is fixed with one of the conveying shafts 34, which is used for driving the conveying belt 35 to rotate.

[0034] The clamping mechanism is arranged on the surface of the base 1 and is used for clamping products. The clamping mechanism is arranged with three groups and is located on the surfaces of the three bases 1 respectively. The clamping mechanism comprises two third guide rails 37 and two fourth motors 39 fixedly arranged on the surface of the base 1. The two third guide rails 37 are slidingly connected with two sliding seats 38. The surfaces of the sliding seats 38 are fixedly connected with air cylinders 41. One end of the output shaft of the air cylinder 41 is fixedly connected with a sliding block 42. The sliding block 42 is slidingly connected with the sliding seat 38. The surface of the sliding block 42 is fixedly connected with two electric push rods 43. One end of the output shaft of the adjacent two electric push rods 43 is fixedly connected with a same clamping block 44, which is used for clamping products. One end of the output shaft of the fourth motor 39 is fixedly connected with a lead screw 40. The two lead screws 40 are threadedly penetrated through the two sliding seats 38 respectively, which is used for driving the sliding seat 38 to slide on the third guide rail 37, so as to adjust the position of the product.

[0035] The flattening mechanism comprises a first sliding plate 8 slidably connected to the inner wall of the top of the first support 5, a first mechanical arm 9 fixed to the surface of the first sliding plate 8, a flattening plate 10 fixed to one end of the output shaft of the first mechanical arm 9, a first motor 11 fixed to the surface of the first sliding plate 8, a gear 12 fixed to one end of the output shaft of the first motor 11, a rack 13 fixed to one side of the first support 5, and the gear 12 and the rack 13 are engaged, for driving the first sliding plate 8 to slide on the first support 5.

[0036] The polishing mechanism comprises two first guide rails 14 fixed to the top end of the second support 6, a first linear motor 15 arranged on the surface of each of the two first guide rails 14, a second guide rail 16 fixed between the two first linear motors 15, a second linear motor 17 arranged on one side of the second guide rail 16, a connecting seat 18 fixed to one side of the second linear motor 17, a second mechanical arm 19 fixed to one side of the connecting seat 18, the first linear motor 15 cooperates with the second linear motor 17 to drive the second mechanical arm 19 to perform two-dimensional translation, and a grinding disc 20 fixed to one end of the output shaft of the second mechanical arm 19, for polishing the product.

[0037] Embodiment 2: a module flattening and polishing machine improved on the basis of embodiment 1;

[0038] In another aspect of the embodiment, the surface of each of the machine bases 1 is fixed with a protective shell 3, the outer wall of the protective shell 3 is provided with an operation table, which facilitates the operation of the operator, and the connecting plates 4 are fixed between the adjacent two machine bases 1 by bolts, for increasing the stability of the whole equipment.

[0039] However, as known to those skilled in the art, the working principles and wiring methods of the first mechanical arm 9, the first motor 11, the first linear motor 15, the second linear motor 17, the second mechanical arm 19, the second motor 26, the third motor 26, the third motor 39 and the electric push rod 43 are common, which all belong to conventional means or common knowledge, and will not be described here again, and those skilled in the art can arbitrarily select and match them according to their needs or convenience.

[0040] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, and any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. Modular straightening sander, characterized in that, The utility model relates to a three -station (1) is provided with two first support (5) respectively, two second support (6) and a third support (7) on the surface of three said three -station (1), is equipped with the flattening mechanism for the product is flattened between two first support (5), two second support (6) support is equipped with polishing mechanism for the product is polished, and one side of third support (7) is equipped with dust removal mechanism, The dust removal mechanism includes a second motor (26), an air suction pipe (30) and a guide block (21) fixed on both sides of the third support (7), respectively, an eccentric rod (28) fixed on one end of the output shaft of the second motor (26), an eccentric rod (28) fixed on one side of the turntable (27), an air suction nozzle (31) fixedly connected to the bottom end of the air suction pipe (30), a second sliding plate (22) slidingly connected to one side of the guide block (21), a swing arm (29) rotatably connected between the eccentric rod (28) and the second sliding plate (22), a lifting plate (23) slidingly connected to one side of the second sliding plate (22), a lifting plate (23) threaded through a jackscrew (32) on one side, the jackscrew (32) abutting the second sliding plate (22) on one end, a plurality of air blowing nozzles (25) provided on the bottom of the air inlet pipe (24) fixed to the bottom end of the lifting plate (23). The conveying mechanism is provided on both sides and the surface of the three -station (1) for conveying the product. The clamping mechanism is provided on the surface of the three -station (1) for clamping the product. The flattening mechanism includes a first sliding plate (8) slidingly connected to the top inner wall of the first support (5), a first mechanical hand (9) fixed on the surface of the first sliding plate (8), a flattening plate (10) fixed on one end of the output shaft of the first mechanical hand (9), a first motor (11) fixed on the surface of the first sliding plate (8), a gear (12) fixed on one end of the output shaft of the first motor (11), a rack (13) fixed on one side of the first support (5), and the gear (12) and the rack (13) are engaged.

2. The modular sander of claim 1, wherein, The polishing mechanism includes two first guide rails (14) fixed on the top end of the second support (6), a first linear motor (15) provided on the surface of each first guide rail (14), a second guide rail (16) fixed between the two first linear motors (15), a second linear motor (17) provided on one side of the second guide rail (16), a connecting seat (18) fixed on one side of the second linear motor (17), a second mechanical hand (19) fixed on one side of the connecting seat (18), and a grinding disc (20) fixed on one end of the output shaft of the second mechanical hand (19).

3. The modular sander of claim 2, wherein, The conveying mechanism includes two conveyors (2) provided on both ends of the three -station (1) and three pairs of mounting plates (33) fixed on the surface of the three -station (1), a plurality of conveying shafts (34) rotatably connected between adjacent two mounting plates (33), a conveying belt (35) drivingly connected to the outer wall of the conveying shaft (34), a third motor (36) fixed on one side of the mounting plate (33), and the output shaft of the third motor (36) fixed to one of the conveying shafts (34).

4. The modular sander of claim 3, wherein, ​ 5. The modular sander of claim 4, wherein, The clamping mechanism is provided with three groups and is located on the surface of the three bases (1), the clamping mechanism comprises two third guide rails (37) and two fourth motors (39) fixed on the surface of the base (1), two sliding seats (38) are slidably connected between the third guide rails (37), the surface of the sliding seat (38) is fixed with a pneumatic cylinder (41), one end of the output shaft of the pneumatic cylinder (41) is fixed with a sliding block (42), the sliding block (42) and the sliding seat (38) are slidably connected, the surface of the sliding block (42) is fixed with two electric push rods (43), one end of the output shaft of the adjacent two electric push rods (43) is fixed with a same clamping block (44), one end of the output shaft of the fourth motor (39) is fixed with a lead screw (40), and the two lead screws (40) are respectively threaded through the two sliding seats (38).

6. The modular sander of claim 5, wherein, The surface of the base (1) is fixed with a protective shell (3), the outer wall of the protective shell (3) is provided with an operation table, and the adjacent two bases (1) are fixed with a connecting plate (4) through bolts.

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