Novel ceramic glaze dipping mechanism

Abstract

The utility model relates to the technical field of ceramic glaze dipping, and discloses a novel ceramic glaze dipping mechanism which is characterized in that a motor is mounted on one side of the top end of an inserting rod, gears are rotationally connected to the top ends of the motor and the inserting rod respectively, the two gears are meshed and connected, a chuck is arranged on the upper surface of the gear on the top of the inserting rod, and a plurality of swing rods are mounted on the inner walls of the periphery of the chuck respectively; and the outer diameter ends of the plurality of swing rods are provided with lifting hooks. Through the arrangement of the swing rods, the motor and the gear, the motor drives the gear of the rod body to rotate, the swing rods rotate to drive the lifting hook at the outer end to rotate in a suspended mode, the lifting hook drives the multiple adobe bodies in the net groove cage to rotate in the soaking box, and a large amount of glaze slip is poured into the cage for circulation through inertia of the net groove cage. Omnibearing glaze dipping processing is conducted on the adobe through flowing glaze slip, the mechanism can conduct glaze dipping processing on a plurality of ceramic adobe bodies at the same time, and the processing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of ceramic glazing equipment, specifically a novel ceramic glazing mechanism. Background Technology

[0002] Dipping is a ceramic glazing technique where the ceramic body is briefly immersed in glaze and then removed. The glaze adheres to the body due to its absorbency. This method is suitable for thick-bodied ceramic bodies and for external glazing of cups and bowls. The glaze thickness is controlled by the body's absorbency, glaze concentration, and immersion time. Currently, dipping is mostly done manually by holding the ceramic body in a clamp and immersing it in the glaze. However, it is difficult to glaze the areas held by the clamp. If glazing is not achieved in one go, and subsequent glazing of other areas is attempted, uneven glazing may occur in the finished product. Therefore, an improved, seamless dipping device for ceramic processing is needed to address this issue.

[0003] Application number CN202321360104.4 discloses a porcelain glazing device with no dead angles, including a glazing tank. A partition is fixedly installed in the middle of the inner side of the glazing tank. A glazing mechanism for glazing without dead angles is installed inside the glazing tank at the upper end of the partition. The glazing mechanism includes a rotating rod and a placement platform. The rotating rod is movably mounted on the upper end of the partition inside the glazing tank via a bearing. The placement platform is fixedly mounted on the upper end of the rotating rod and can rotate together with the rotating rod. A transmission mechanism is provided between the outer surface of the glazing tank and the rotating rod to drive the rotating rod and the placement platform to rotate and tilt. This utility model has good performance; the glazing mechanism allows for glazing of ceramic blanks without clamping, and allows the ceramic blanks to roll left and right in the glazing tank, thus ensuring that the entire surface of the ceramic blank is fully glazed without dead angles, thereby improving the quality of subsequent ceramic production.

[0004] The aforementioned document discloses a porcelain processing device with no dead angle for glazing, which has the following defects: During the glazing process of ceramic blanks, the device drives the blanks to roll in the glazing pool through a transmission structure. When the structure is only suitable for glazing a single ceramic blank, and when the required output of the ceramic is large, using this structure to process the blanks is time-consuming and laborious, reducing the processing efficiency.

[0005] Therefore, it can be seen that the existing porcelain processing device with no dead angle glazing does not have the function of improving the processing efficiency of ceramic blanks. It is necessary to improve the existing shortcomings and provide a function that can improve the processing efficiency of ceramic blanks. Utility Model Content

[0006] The purpose of this invention is to provide a novel ceramic glazing mechanism to solve the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0008] This utility model discloses a novel ceramic glazing mechanism, comprising an immersion assembly and a rotating assembly. The immersion assembly is installed at the bottom of the rotating assembly. The rotating assembly includes a rod, with a motor mounted on one side of the top of the rod. The motor and the top of the rod are rotatably connected to gears, which mesh together. A chuck is provided on the upper surface of the gears at the top of the rod. Several swing rods are mounted on the inner walls of the chuck, and hooks are mounted on the outer diameter ends of the swing rods. The purpose of this design is that, during the use of this glazing mechanism, ceramic blanks are sequentially placed in several mesh cages. The immersion tank is filled with glaze slurry, which enters the cages through the mesh channels to glaze the blanks. The mesh cages are suspended from the hooks. While the mesh cages are suspended above the immersion tank, the blanks inside are glazed. The hooks are extended by positioning rods and rods, and the support column fixes the positioning rods and rods by limiting blocks. The motor drives the gears on the rods to rotate, and the rotation of one side of the gears drives the gears at the top of the rods to rotate as well. The chucks hold the several... The swing arms are fixed around the perimeter. When the chuck is rotated, it drives several swing arms to rotate together. The rotation of these swing arms drives the hook at the outer end to rotate in the air. Because the top of the hook is fixed and the bottom of the hook is pressed down by the weight of the mesh cage and the clay, the hook will not deviate significantly when rotating in the air. The hook drives several clay blanks in the mesh cage to rotate in the soaking tank. The inertia of the mesh cage pours a large amount of glaze into the cage and circulates. The flowing glaze slurry immerses the clay blanks in the glaze from all directions. This mechanism can glaze multiple ceramic clay blanks at the same time, which enhances the processing efficiency.

[0009] Furthermore, the rotating assembly includes a support column, a positioning rod fixed to one side of the bottom of the support column, and the insertion rod mounted on the top inner wall of the positioning rod. The purpose of this arrangement is to ensure that during the use of the glazing mechanism…

[0010] Furthermore, two limiting blocks are provided on the outer wall of the support column near the upper and lower ends of the insert rod, and the insert rod is engaged with the inner wall of the two limiting blocks. The purpose of this arrangement is that, during the use of this glazing mechanism, the hook body of the hook is extended by the positioning rod and the insert rod, and the support column fixes the positioning rod and the insert rod by the limiting blocks.

[0011] Furthermore, a hook is fitted inside the bottom hook of the hook, and a mesh cage is fixed to both ends of the bottom of the hook, with the hook positioned in the middle of the mesh cage. The purpose of this arrangement is that, during the use of this glazing mechanism, the bottom end of the hook is pressed down by the weight of the mesh cage and the clay bricks, preventing the hook from shifting significantly when rotating in the air. The hook then drives several clay bricks inside the mesh cage to rotate within the glazing tank.

[0012] Furthermore, an immersion tank is provided around the bottom of the support column, and several mesh cages are located around the inside of the immersion tank. The purpose of this arrangement is that, during the use of this glazing mechanism, ceramic blanks are placed sequentially into several mesh cages, the immersion tank is filled with glaze slurry, and the glaze slurry enters the cage through the mesh grooves to glaze the blanks.

[0013] Furthermore, the hook is vertically fixed inside the swing arm and extends downwards, with a gap between the bottom of the mesh cage and the soaking tank. This arrangement is intended to allow the mesh cage to be suspended from the hook during use of the glazing mechanism, so that the clay inside the cage can be glazed while suspended above the soaking tank.

[0014] This utility model has the following beneficial effects:

[0015] (1) This utility model uses a swing rod, a motor and gears. The motor drives the gears of the rod to rotate, and the rotation of several swing rods drives the hooks at the outer end to rotate in the air. The hooks drive several clay blanks in the mesh cage to rotate in the soaking tank. The inertia of the mesh cage pours a large amount of glaze into the cage and circulates. The flowing glaze slurry glazes the clay blanks in all directions. This mechanism can glaze multiple ceramic clay blanks at the same time, which enhances the processing efficiency.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0019] Figure 2 This is a schematic diagram of the rotating component of this utility model.

[0020] Figure 3 This is a schematic diagram of part of the structure of this utility model;

[0021] Figure 4 This is a top view of the structure of this utility model;

[0022] The attached diagram lists the components represented by each number as follows:

[0023] In the diagram: 1. Immersion assembly; 101. Immersion tank; 102. Wire mesh cage; 103. Hook; 2. Rotating assembly; 201. Support column; 202. Limit block; 203. Positioning rod; 204. Insert rod; 205. Motor; 206. Gear; 207. Chuck; 208. Swing rod; 209. Hook. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 - Figure 4As shown, this utility model is a novel ceramic glazing mechanism, including an immersion component 1 and a rotating component 2. The immersion component 1 is installed at the bottom of the rotating component 2. The rotating component 2 includes an insertion rod 204. A motor 205 is installed on one side of the top end of the insertion rod 204. The top ends of the motor 205 and the insertion rod 204 are rotatably connected to gears 206. The two gears 206 are meshed. A chuck 207 is provided on the upper surface of the top gear 206 of the insertion rod 204. Several swing rods 208 are installed on the inner walls of the chuck 207. Hooks 209 are installed on the outer diameter ends of the swing rods 208. The purpose of this setup is that, during the use of the glazing mechanism, ceramic blanks are placed sequentially into several mesh cages 102, the soaking tank 101 is filled with glaze slurry, and the glaze slurry enters the cage through the mesh grooves of the mesh cages 102 to glaze the blanks. The mesh cages 102 are suspended from the hooks 209 by hooks 103. The blanks inside the cages are glazed while the mesh cages 102 are suspended from the soaking tank 101. The hook body of the hook 209 is extended by the positioning rod 203 and the insertion rod 204. The support column 201 fixes the positioning rod 203 and the insertion rod 204 by the limiting block 202. The gear 206 of the rod body is driven to rotate by the motor 205. The rotation of one side of the gear 206 drives the gear 206 at the top of the insertion rod 204 to rotate as well. The chuck 207 limits and fixes several swing rods 208 around the perimeter. When the chuck 207 is driven to rotate, it drives the swing rods 208 to rotate together. The rotation of the swing rods 208 drives the hook 209 at the outer end to rotate in the air. Because the top of the hook 209 is fixed and the bottom of the hook 209 is pressed down by the weight of the mesh cage 102 and the clay, the hook 209 will not deviate significantly when rotating in the air. The hook 209 drives several clay blanks in the mesh cage 102 to rotate in the soaking tank 101. The inertia of the mesh cage 102 pours a large amount of glaze into the cage and circulates. The flowing glaze slurry immerses the clay blanks in the glaze from all directions. This mechanism can glaze multiple ceramic clay blanks at the same time, which enhances the processing efficiency.

[0026] The rotating assembly 2 includes a support column 201, with a positioning rod 203 fixed to one side of the bottom of the support column 201. An insert rod 204 is mounted on the top inner wall of the positioning rod 203. This arrangement is intended to ensure that during the use of the glazing mechanism…

[0027] Two limiting blocks 202 are provided on the outer wall of the support column 201 near the upper and lower ends of the insertion rod 204. The insertion rod 204 is engaged with the inner wall of the two limiting blocks 202. The purpose of this arrangement is that, during the use of the glazing mechanism, the hook body of the hook 209 is extended by the positioning rod 203 and the insertion rod 204, and the support column 201 fixes the positioning rod 203 and the insertion rod 204 by the limiting blocks 202.

[0028] A hook 103 is sleeved inside the bottom hook of the hook 209. A mesh cage 102 is fixed to both ends of the bottom of the hook 103, and the hook 209 is positioned in the middle of the mesh cage 102. This arrangement ensures that during the use of the glazing mechanism, the bottom of the hook 209 is pressed down by the weight of the mesh cage 102 and the clay bricks, preventing the hook 209 from shifting significantly when rotating in the air. The hook 209 then drives several clay bricks inside the mesh cage 102 to rotate within the immersion tank 101.

[0029] The bottom of the support column 201 is surrounded by an immersion tank 101, and several mesh cages 102 are located around the inside of the immersion tank 101. The purpose of this arrangement is that, during the use of this glazing mechanism, ceramic blanks are placed sequentially in several mesh cages 102, the immersion tank 101 is filled with glaze slurry, and the glaze slurry enters the cage through the mesh grooves of the mesh cages 102 to glaze the blanks.

[0030] The hook 209 is vertically fixed inside the swing rod 208 and extends downwards, with a gap between the bottom of the mesh cage 102 and the soaking tank 101. The purpose of this arrangement is that during the use of this glazing mechanism, the mesh cage 102 is suspended from the hook 209 by the hook 103, and the clay inside the cage is glazed while the mesh cage 102 is suspended above the soaking tank 101.

[0031] In use, during the glazing process, ceramic blanks are placed sequentially into several mesh cages 102. The soaking tank 101 is filled with glaze slurry, which enters the cage through the mesh grooves of the mesh cages 102 to glaze the blanks. The mesh cages 102 are suspended from the hooks 209 by hooks 103. The blanks inside the cages are glazed while the mesh cages 102 are suspended from the soaking tank 101. The hook body of the hook 209 is extended by the positioning rod 203 and the insertion rod 204. The support column 201 is fixed to the positioning rod 203 and the insertion rod 204 by the limiting block 202. The gear 206 of the rod body is driven to rotate by the motor 205. The rotation of one side of the gear 206 drives the gear 206 at the top of the insertion rod 204 to rotate as well. The chuck 207 limits and fixes several swing rods 208 around the perimeter. When the chuck 207 is driven to rotate, it drives the swing rods 208 to rotate together. The rotation of the swing rods 208 drives the hook 209 at the outer end to rotate in the air. Because the top of the hook 209 is fixed and the bottom of the hook 209 is pressed down by the weight of the mesh cage 102 and the clay, the hook 209 will not deviate significantly when rotating in the air. The hook 209 drives several clay blanks in the mesh cage 102 to rotate in the soaking tank 101. The inertia of the mesh cage 102 pours a large amount of glaze into the cage and circulates. The flowing glaze slurry immerses the clay blanks in the glaze from all directions. This mechanism can glaze multiple ceramic clay blanks at the same time, which enhances the processing efficiency.

[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A new ceramic glazing mechanism, comprising a soaking assembly (1) and a rotating assembly (2), characterized in that: The soaking assembly (1) is installed at the bottom of the rotating assembly (2), the rotating assembly (2) comprises an inserting rod (204), a motor (205) is installed at the top end of the inserting rod (204), the motor (205) and the top end of the inserting rod (204) are rotationally connected with a gear (206), the two gears (206) are in meshing connection, the upper surface of the gear (206) at the top of the inserting rod (204) is provided with a chuck (207), a plurality of swing rods (208) are installed on the inner wall around the chuck (207), a hook (209) is installed at the outer diameter end of the swing rod (208).

2. A new type of ceramic glaze dipping mechanism according to claim 1, characterized in that: The rotating assembly (2) comprises a supporting column (201), a positioning rod (203) is fixed on one side of the bottom of the supporting column (201), and the inserting rod (204) is installed on the inner wall of the top of the positioning rod (203).

3. A new type of ceramic glaze dipping mechanism according to claim 2, characterized in that: Two limiting blocks (202) are arranged on one side of the outer wall of the upper and lower ends of the inserting rod (204), and the inserting rod (204) is clamped on the inner wall of the two limiting blocks (202).

4. A new type of ceramic glaze dipping mechanism according to claim 3, characterized in that: A hook (103) is sleeved in the bottom hook of the hook (209), the net groove cage (102) is fixed on both ends of the bottom of the hook (103), and the hook (209) is located in the middle of the net groove cage (102).

5. A new type of ceramic glaze dipping mechanism according to claim 4, characterized in that: A soaking box (101) is arranged around the bottom of the supporting column (201), and the plurality of net groove cages (102) are located inside the soaking box (101).

6. A new type of ceramic glaze dipping mechanism according to claim 5, characterized in that: The hook (209) is vertically fixed in the inner portion of the swing rod (208) and extends downward, and the bottom of the net groove cage (102) is spaced from the soaking box (101).

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