Granulation device for master batch

By designing a masterbatch pelletizing device that includes a circular cutter, a conveying mechanism, and a screening mechanism, the problem of low efficiency caused by the need for additional screening in the existing technology is solved. The device achieves real-time screening and particle uniformity during the pelletizing process, thereby improving processing efficiency.

CN223735223UActive Publication Date: 2025-12-30FOSHAN NANHAI CHENGXIN PLASTIC ADDITIVES CO LTD
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Patent Information

Application Number
CN202520131515.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-30
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing plastic masterbatch production equipment requires additional screening after pelleting to ensure particle size uniformity, which reduces processing efficiency.

Method used

A pelletizing device for masterbatch was designed, comprising a circular cutter, a conveying mechanism, and a screening mechanism. The plastic strips are pelletized and screened through gear meshing and transmission belt connection, and the eccentric wheel drives the screen plate to move for automatic screening.

Benefits of technology

It enables real-time sieving during pelleting, improving processing efficiency, avoiding additional sieving steps, and ensuring uniform particle size.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pelletizing device for master batches, which belongs to the field of pelletizing devices, and comprises a pelletizing box, a discharge pipe, a circular cutter, a driving mechanism, a conveying mechanism and a screening mechanism, in the scheme, a partition plate is arranged for connecting a shock absorber A, and a coarse-hole sieve plate and a fine-hole sieve plate are arranged for screening the master batches, so that the master batches can be conveniently cut, and the quality of the master batches is improved. The belt pulley C rotates to drive the eccentric wheels to rotate, the eccentric wheels rotate to push the fine-hole sieve plate to move, the eccentric wheels rotate to drive the belt pulleys A to rotate, and due to the fact that the transmission belt A is in transmission connection with the two belt pulleys A, the two belt pulleys A rotate at the same time, and the two eccentric wheels can rotate at the same time by rotating the two belt pulleys A at the same time. The two eccentric wheels rotate to respectively push the coarse-hole sieve plate and the fine-hole sieve plate to move, so that the problem that the processing efficiency is reduced due to the fact that additional sieving is needed after the plastic master batch production device in the prior art is used for pelletizing can be solved.
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Description

Technical Field

[0001] This utility model belongs to the field of pelletizing devices, and specifically relates to a pelletizing device for masterbatch. Background Technology

[0002] Currently, plastic masterbatch is generally prepared through a twin-screw extrusion granulation process. In this process, various raw materials are mixed and then heated and extruded into a melt by a twin-screw extruder. The melt is then filtered and fed into a die, where it is extruded as thin strips. After cooling and pelletizing, it is made into plastic masterbatch.

[0003] After pelleting, existing plastic masterbatch production equipment requires additional screening to ensure uniform particle size due to the varying particle sizes, which reduces processing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a pelletizing device for masterbatch, which aims to solve the problem that in the prior art, after pelletizing, plastic masterbatch production devices require additional screening, resulting in reduced processing efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A pelletizing device for masterbatch, comprising:

[0007] pelletizing box;

[0008] There are three discharge pipes, and all three discharge pipes are fixedly connected to one side of the pelletizing box.

[0009] A circular cutter is rotatably connected between the side walls of the pelletizing box, and both ends of the circular cutter rotatably penetrate the pelletizing box and extend to the outside of the pelletizing box;

[0010] A drive mechanism is mounted on the pelletizing box and is connected to a circular cutter.

[0011] A conveying mechanism is provided on the pelletizing box, and the conveying mechanism is connected to the circular cutter;

[0012] The sieving mechanism is located on the pelletizing box and is connected to the conveying mechanism.

[0013] In a preferred embodiment of this utility model, the driving mechanism includes a horizontal plate and a driving motor. The horizontal plate is fixedly connected to one end of the pelletizing box, the driving motor is fixedly connected to the top of the horizontal plate, and the output end of the driving motor is fixedly connected to the circular cutter.

[0014] As a preferred embodiment of this utility model, the conveying mechanism includes:

[0015] The conveying component is located on the pelletizing box;

[0016] The transmission component is located on the conveying component and the circular cutter.

[0017] In a preferred embodiment of this utility model, the conveying component includes gears and conveying rollers. Two conveying rollers are provided, each conveying roller being rotatably connected between the side walls of the pelletizing box, and both ends of the conveying rollers rotatably penetrate the pelletizing box and extend to the outside of the pelletizing box. Two gears are provided, each gear being fixedly connected to one end of each conveying roller, and the two gears mesh with each other.

[0018] As a preferred embodiment of this utility model, the transmission component includes a pulley B and a transmission belt B. There are two pulleys B, one of which is fixedly connected to one end of one of the conveying rollers, and the other pulley B is fixedly connected to one end of the circular cutter.

[0019] As a preferred embodiment of this utility model, the screening mechanism includes:

[0020] The screening component is located on the pelletizing box;

[0021] The eccentric wheel component is located on the pelletizing box.

[0022] In a preferred embodiment of this utility model, the screening component includes a coarse-pore sieve plate, a fine-pore sieve plate, a partition plate, shock absorbers A and B. The partition plate is fixedly connected between the side walls of the pelletizing box. Multiple shock absorbers A are provided, and each of the multiple shock absorbers A is fixedly connected to one side of the partition plate. The fine-pore sieve plate is fixedly connected to the multiple shock absorbers A and is slidably connected between the side walls of the pelletizing box. Multiple shock absorbers B are provided, and each of the multiple shock absorbers B is fixedly connected to one side of the fine-pore sieve plate. The coarse-pore sieve plate is fixedly connected to the multiple shock absorbers B.

[0023] In a preferred embodiment of this utility model, the eccentric wheel component includes a transmission belt A, a pulley A, an eccentric wheel, a transmission belt C, and a pulley C. Two eccentric wheels are provided, each eccentric wheel being rotatably connected between the side walls of the pelletizing box, and both ends of each eccentric wheel rotatably penetrate the pelletizing box and extend to the outside of the pelletizing box. Two pulleys A are provided, each pulley A being fixedly connected to one end of each eccentric wheel. The transmission belt A is tractively connected to the two pulleys A. Two pulleys C are provided, one pulley C being fixedly connected to one end of the conveying roller, and the other pulley C being fixedly connected to one end of the eccentric wheel. The transmission belt C is tractively connected to the two pulleys C.

[0024] Compared with the prior art, the beneficial effects of this utility model are:

[0025] 1. In this solution, the rotation of the conveyor roller drives the gear to rotate. Since the two gears mesh with each other, they rotate in opposite directions simultaneously. This simultaneous rotation of the two gears in opposite directions enables the two conveyor rollers to rotate in opposite directions simultaneously, thus conveying plastic strips. The rotation of the circular cutter drives the pulley B to rotate. Since the transmission belt B is connected to the two pulleys B, the two pulleys B rotate simultaneously, which in turn drives the conveyor roller to rotate.

[0026] 2. In this scheme, a partition is used to connect shock absorber A, and coarse and fine mesh screens are used to screen the masterbatch. Shock absorber A is used to connect the fine mesh screen, and shock absorber B is used to connect the coarse mesh screen. The rotation of the conveyor roller drives the pulley C to rotate. Since the transmission belt C is connected to the two pulleys C, the two pulleys C rotate simultaneously. The rotation of pulley C drives the eccentric wheel to rotate, and the rotation of the eccentric wheel pushes the fine mesh screen to move. The rotation of the eccentric wheel drives the pulley A to rotate. Since the transmission belt A is connected to the two pulleys A, the two pulleys A rotate simultaneously. The simultaneous rotation of the two pulleys A enables the simultaneous rotation of the two eccentric wheels, which in turn drive the coarse and fine mesh screens to move respectively. Attached Figure Description

[0027] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0028] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0029] Figure 2 This is a cross-sectional view of the present invention;

[0030] Figure 3 This is a schematic diagram of the structure at point A of the shock absorber of this utility model;

[0031] Figure 4 This is a schematic diagram of the eccentric wheel of this utility model.

[0032] In the diagram: 1. Pelletizing box; 2. Drive belt A; 3. Pulley A; 4. Discharge pipe; 5. Gear; 6. Conveyor roller; 7. Horizontal plate; 8. Drive motor; 9. Circular cutter; 10. Coarse-hole screen plate; 11. Fine-hole screen plate; 12. Eccentric wheel; 13. Baffle plate; 14. Shock absorber A; 15. Shock absorber B; 16. Pulley B; 17. Drive belt B; 18. Drive belt C; 19. Pulley C. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Example 1

[0035] Please see Figures 1-4 The technical solution provided in this embodiment is as follows:

[0036] A pelletizing device for masterbatch consists of a pelletizing box 1, a discharge pipe 4, a circular cutter 9, a drive mechanism, a conveying mechanism, and a screening mechanism. The circular cutter 9 is rotatably connected between the side walls of the pelletizing box 1, and both ends of the circular cutter 9 rotatably penetrate the pelletizing box 1 and extend to the outside of the pelletizing box 1.

[0037] In a specific embodiment of this utility model, the plastic strip can be granulated by rotating the circular cutter 9.

[0038] Specifically, the drive mechanism is located on the pelletizing box 1 and is connected to the circular cutter 9. The drive mechanism includes a horizontal plate 7 and a drive motor 8. The horizontal plate 7 is fixedly connected to one end of the pelletizing box 1, and the drive motor 8 is fixedly connected to the top of the horizontal plate 7. The output end of the drive motor 8 is fixedly connected to the circular cutter 9.

[0039] In a specific embodiment of this utility model, the horizontal plate 7 is used to connect the drive motor 8, and the output end of the drive motor 8 rotates to drive the circular cutter 9 to rotate.

[0040] Specifically, the conveying component is located on the pelletizing box 1. The conveying component includes gears 5 and conveying rollers 6. There are two conveying rollers 6. Each conveying roller 6 is rotatably connected between the side walls of the pelletizing box 1. Both ends of the conveying roller 6 rotatably pass through the pelletizing box 1 and extend to the outside of the pelletizing box 1. There are two gears 5. Each gear 5 is fixedly connected to one end of each conveying roller 6. The two gears 5 mesh with each other.

[0041] In a specific embodiment of this utility model, the rotation of the conveying roller 6 drives the gear 5 to rotate. Since the two gears 5 mesh with each other, the two gears 5 rotate in opposite directions at the same time. The simultaneous rotation of the two gears 5 in opposite directions can realize the simultaneous rotation of the two conveying rollers 6 in opposite directions, and the simultaneous rotation of the two conveying rollers 6 in opposite directions can convey plastic strips.

[0042] Specifically, the transmission component is located on the conveying component and the circular cutter 9. The transmission component includes a pulley B16 and a transmission belt B17. There are two pulleys B16, one of which is fixedly connected to one end of one of the conveying rollers 6, and the other pulley B16 is fixedly connected to one end of the circular cutter 9.

[0043] In a specific embodiment of this utility model, the circular cutter 9 rotates to drive the pulley B16 to rotate. Since the transmission belt B17 is connected to the two pulleys B16, the two pulleys B16 rotate simultaneously, and the rotation of the pulleys B16 drives the conveyor roller 6 to rotate.

[0044] Specifically, the screening component is located on the pelletizing box 1. The screening component includes a coarse-pore screen plate 10, a fine-pore screen plate 11, a partition plate 13, shock absorbers A14 and B15. The partition plate 13 is fixedly connected between the side walls of the pelletizing box 1. Multiple shock absorbers A14 are provided, and multiple shock absorbers A14 are fixedly connected to one side of the partition plate 13. The fine-pore screen plate 11 is fixedly connected to multiple shock absorbers A14 and is slidably connected between the side walls of the pelletizing box 1. Multiple shock absorbers B15 are provided, and multiple shock absorbers B15 are fixedly connected to one side of the fine-pore screen plate 11. The coarse-pore screen plate 10 is fixedly connected to multiple shock absorbers B15.

[0045] In a specific embodiment of this utility model, the partition 13 is used to connect the shock absorber A14, the coarse sieve plate 10 and the fine sieve plate 11 are used to screen the masterbatch, the shock absorber A14 is used to connect the fine sieve plate 11, and the shock absorber B15 is used to connect the coarse sieve plate 10.

[0046] Specifically, the eccentric wheel assembly is located on the pelletizing box 1. The eccentric wheel assembly includes a drive belt A2, a pulley A3, an eccentric wheel 12, a drive belt C18, and a pulley C19. There are two eccentric wheels 12, each of which is rotatably connected between the side walls of the pelletizing box 1. Both ends of each eccentric wheel 12 rotatably pass through the pelletizing box 1 and extend to the outside of the pelletizing box 1. There are two pulleys A3, each of which is fixedly connected to one end of each eccentric wheel 12. The drive belt A2 is drivenly connected to the two pulleys A3. There are two pulleys C19, one of which is fixedly connected to one end of the conveying roller 6, and the other pulley C19 is fixedly connected to one end of the eccentric wheel 12. The drive belt C18 is drivenly connected to the two pulleys C19.

[0047] In a specific embodiment of this utility model, the conveyor roller 6 rotates, driving the pulley C19 to rotate. Since the transmission belt C18 is connected to the two pulleys C19, the two pulleys C19 rotate simultaneously. The rotation of the pulleys C19 drives the eccentric wheel 12 to rotate, which in turn pushes the fine-hole screen plate 11 to move. The rotation of the eccentric wheel 12 also drives the pulley A3 to rotate. Since the transmission belt A2 is connected to the two pulleys A3, the two pulleys A3 rotate simultaneously. The simultaneous rotation of the two pulleys A3 enables the two eccentric wheels 12 to rotate simultaneously, which in turn pushes the coarse-hole screen plate 10 and the fine-hole screen plate 11 to move respectively.

[0048] The working principle or process of the masterbatch pelletizing device provided by this utility model is as follows: The rotating conveyor roller 6 drives the gear 5 to rotate. Since the two gears 5 mesh with each other, they rotate simultaneously in opposite directions. This simultaneous counter-rotation of the two gears 5 enables the two conveyor rollers 6 to rotate simultaneously in opposite directions, thus conveying plastic strips. The rotating circular cutter 9 drives the pulley B16 to rotate. Since the transmission belt B17 is connected to the two pulleys B16, the two pulleys B16 rotate simultaneously, driving the conveyor rollers 6 to rotate. The partition plate 13 is used to connect the shock absorber A14. The coarse-mesh sieve plate 10 and the fine-mesh sieve plate 11 are used to screen the masterbatch. The shock absorber... A14 is used to connect the fine-pore screen plate 11, and B15 is used to connect the coarse-pore screen plate 10. The rotation of the conveyor roller 6 drives the pulley C19 to rotate. Since the transmission belt C18 is connected to the two pulleys C19, the two pulleys C19 rotate simultaneously. The rotation of the pulleys C19 drives the eccentric wheel 12 to rotate. The rotation of the eccentric wheel 12 can push the fine-pore screen plate 11 to move. The rotation of the eccentric wheel 12 drives the pulley A3 to rotate. Since the transmission belt A2 is connected to the two pulleys A3, the two pulleys A3 rotate simultaneously. The simultaneous rotation of the two pulleys A3 can realize the simultaneous rotation of the two eccentric wheels 12. The rotation of the two eccentric wheels 12 respectively pushes the coarse-pore screen plate 10 and the fine-pore screen plate 11 to move.

[0049] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A pelletizer for master batches, characterized by comprising: Include: Cutting box (1); Discharge pipe (4) is provided with three, three said discharge pipe (4) is fixedly connected to one side end of cutting box (1); Circular cutter (9) is rotatably connected between the side wall of cutting box (1), both ends of the circular cutter (9) are rotatably connected to the outside of cutting box (1) and extend to the outside of cutting box (1); Drive mechanism, provided on the cutting box (1), the drive mechanism is connected with the circular cutter (9); Conveying mechanism, provided on the cutting box (1), the conveying mechanism is connected with the circular cutter (9); Screening mechanism, provided on the cutting box (1), the screening mechanism is connected with the conveying mechanism.

2. A pelletizer for masterbatch according to claim 1, characterized in that: The drive mechanism includes a horizontal plate (7) and a drive motor (8), the horizontal plate (7) is fixedly connected to one end of the cutting box (1), the drive motor (8) is fixedly connected to the top of the horizontal plate (7), and the output end of the drive motor (8) is fixedly connected with the circular cutter (9).

3. A pelletizer for masterbatch according to claim 2, characterized in that, The conveying mechanism includes: Conveying component, provided on the cutting box (1); Transmission component, provided on the conveying component and the circular cutter (9).

4. A pelletizer for masterbatch according to claim 3, characterized in that: The conveying component includes a gear (5) and a conveying roller (6), the conveying roller (6) is provided with two, each conveying roller (6) is rotatably connected between the side wall of the cutting box (1), and both ends of the conveying roller (6) are rotatably connected to the outside of the cutting box (1) and extend to the outside of the cutting box (1), the gear (5) is provided with two, each gear (5) is fixedly connected to one end of each conveying roller (6), and the two gears (5) are engaged with each other.

5. A pelletizing device for master batches according to claim 4, characterized in that: The transmission component includes a belt pulley B (16) and a transmission belt B (17), one of the belt pulley B (16) is fixedly connected to one end of one of the conveying roller (6), and the other belt pulley B (16) is fixedly connected to one end of the circular cutter (9).

6. A pelletizer for masterbatch according to claim 5, wherein The screening mechanism includes: Screening component, provided on the cutting box (1); Eccentric wheel component, provided on the cutting box (1).

7. A pelletizing device for masterbatches according to claim 6, characterized in that: The screening component includes a coarse mesh screen (10), a fine mesh screen (11), a partition plate (13), a shock absorber A (14) and a shock absorber B (15), the partition plate (13) is fixedly connected between the side wall of the cutting box (1), the shock absorber A (14) is provided with a plurality of, a plurality of shock absorber A (14) is fixedly connected to one side end of the partition plate (13), the fine mesh screen (11) is fixedly connected to a plurality of shock absorber A (14), and the fine mesh screen (11) is slidably connected between the side wall of the cutting box (1), the shock absorber B (15) is provided with a plurality of, a plurality of shock absorber B (15) is fixedly connected to one side end of the fine mesh screen (11), the coarse mesh screen (10) is fixedly connected to a plurality of shock absorber B (15).

8. A pelletizing device for masterbatches according to claim 7, characterized in that: The eccentric wheel part comprises a transmission belt A (2), a belt wheel A (3), an eccentric wheel (12), a transmission belt C (18) and a belt wheel C (19), the eccentric wheel (12) is provided with two, each of the eccentric wheel (12) is rotatably connected between the side walls of the cutting box (1), and the two ends of each eccentric wheel (12) are rotatably penetrated through the cutting box (1) and extend to the outside of the cutting box (1), the belt wheel A (3) is provided with two, each of the belt wheel A (3) is fixedly connected to one end of each eccentric wheel (12), the transmission belt A (2) is drivingly connected to the two belt wheels A (3), the belt wheel C (19) is provided with two, one of the belt wheel C (19) is fixedly connected to one end of the conveying roller (6), and the other belt wheel C (19) is fixedly connected to one end of the eccentric wheel (12), the transmission belt C (18) is drivingly connected to the two belt wheels C (19).