Automatic sorting and compressing device for plastic waste
By designing alternating magnetic separation rollers and a compression collection mechanism, the problems of easy wear and lack of compression in the magnetic separation rollers of plastic waste sorting equipment are solved, achieving efficient sorting and convenient transportation.
Patent Information
- Application Number
- CN202520204577.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-10
AI Technical Summary
The magnetic rollers in existing plastic waste sorting equipment are prone to wear and tear, and the magnetic force is weakened. They also lack compression function, resulting in low sorting efficiency and inconvenient transportation.
The design employs alternating magnetic separation rollers and a compression collection mechanism. A servo motor drives a swing plate to alternately use the magnetic separation rollers, while an electric push rod drives a compression plate to compress the waste material, thereby achieving alternating magnetic separation and reducing the volume of waste material.
It improves the durability and sorting efficiency of magnetic separators, reduces waste volume, facilitates storage and transportation, and enhances operational convenience.
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Figure CN223735236U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of plastic waste treatment equipment, specifically to an automatic sorting and compression device for plastic waste. Background Technology
[0002] Plastic waste is a general term for plastics that have been used and eventually phased out or replaced in civilian and industrial applications. Plastics are difficult to decompose and often cause large-scale pollution. With the continuous increase in the consumption of plastic products, the amount of waste plastic is also constantly increasing. Improper storage, transportation, processing, and post-processing of these waste plastic raw materials will inevitably damage the environment and endanger public health. A search revealed Chinese patent publication number CN219583313U, which discloses an environmentally friendly plastic pellet sorting device, including a mounting base. A compression spring assembly is installed on the top of the mounting base, and a sorting box is installed on the top of the mounting base via the compression spring assembly. A sorting net and a discharge inclined plate are fixedly installed inside the sorting box. When this technical solution is used, its... The magnetic separator is driven by a motor to rotate and adsorb metal materials for sorting. However, during continuous operation, the surface of the single magnetic separator is eroded and worn due to direct contact with hard metal particles. Over time, the surface roughness of the magnetic separator increases, directly affecting its magnetic separation efficiency and accuracy. In addition, the temperature of the magnetic separator is increased by the scraper used to continuously scrape the material off the surface of the magnetic separator, which also accelerates the aging process of the magnetic blocks, causing the magnetic force to gradually weaken and thus reducing the long-term performance of the equipment. At the same time, the equipment lacks a structure for compressing plastic waste, making the collection, storage and transportation of waste more cumbersome and unable to meet the usage requirements. Therefore, an automatic plastic waste sorting and compression device is proposed to solve the above-mentioned problems. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides an automatic sorting and compression device for plastic waste, which has the advantages of effectively improving the device's performance and helping users to compress the sorted plastic waste, thus solving the problems mentioned in the background art.
[0005] (II) Technical Solution
[0006] To achieve the above-mentioned purpose of effectively improving the device's performance and assisting users in compressing sorted plastic waste, this utility model provides the following technical solution: an automatic plastic waste sorting and compression device, comprising two support frames, two connecting plates between the tops of the two support frames, a conveyor belt between the two connecting plates, a drive motor on the front side of the front connecting plate, a pre-treatment box between the tops of the two connecting plates, a feeding hopper on the top of the pre-treatment box, a sorting mechanism extending above the conveyor belt between the bottoms of the two connecting plates, and a compression and collection mechanism extending to the right side of the conveyor belt between the bottoms of the two connecting plates.
[0007] The sorting mechanism includes a mounting frame, which is fixedly installed at the bottom of two connecting plates and located between two support frames. Fixed plates are fixedly installed on both the front and rear sides of the top of the mounting frame. A servo motor is fixedly installed on the front side of the front fixed plate. The output shaft of the servo motor passes through the fixed plate and is fixedly connected to a swing plate. Two magnetic separation rollers are rotatably installed on the rear side of the swing plate. A control motor is fixedly installed on the front side of the swing plate, and the output shaft of the control motor is fixedly connected to the magnetic separation rollers. A protective frame is fixedly installed on the front side of the rear fixed plate, covering the outer side of the upper magnetic separation rollers. A collection box, passing through the fixed plate and located below the magnetic separation rollers, is movably installed on the inner bottom wall of the protective frame. A scraper extending to one side of the magnetic separation rollers is fixedly installed on the inner top wall of the protective frame.
[0008] Preferably, the compression and collection mechanism includes a collection box, which is fixedly installed between the bottoms of two connecting plates and located on the right side of the conveyor belt. A guide hopper, which is fixedly connected to the two connecting plates and extends below the conveyor belt, is fixedly installed on the left side of the collection box. A fixing frame is fixedly installed on the top of the fixing frame, and a first electric push rod extending through to its inner side is fixedly installed on the top of the fixing frame. The output end of the first electric push rod is fixedly connected to a compression plate that fits against the inner wall of the collection box and is located above the guide hopper. A second electric push rod extending into the left side of the collection box is fixedly installed. An extension block is fixedly installed on the right side of the collection box, and a third electric push rod is rotatably installed at the bottom of the extension block. A box door fitted to the right side of the collection box is rotatably installed, and the output end of the third electric push rod is rotatably connected to the box door.
[0009] Preferably, the conveyor belt is installed between two connecting plates via two drive rollers, the output shaft of the drive motor is fixedly connected to the drive roller on the left, two crushing rollers are rotatably installed inside the pretreatment box, the two crushing rollers are driven by two meshing gears, an auxiliary motor is fixedly installed on the rear side of the pretreatment box, the output shaft of the auxiliary motor is fixedly connected to one of the crushing rollers, and a discharge port is opened at the bottom of the pretreatment box.
[0010] Preferably, the bottom of the mounting frame is fixedly equipped with a plurality of support legs arranged in a rectangular array, and the left and right sides of the bottom wall of the protective frame are provided with through holes adapted to the moving trajectory of the magnetic separator roller. The interior of the rear fixed plate and the inner wall of the protective frame are provided with placement holes adapted to the collection box, and a handle is fixedly installed on the rear side of the collection box.
[0011] Preferably, the bottom surface of the guide hopper is inclined, and the inner wall of the collection box has a guide port adapted to the guide hopper on the left side.
[0012] Preferably, a bracket fixedly connected to a second electric push rod is installed on the left side of the collection box, and a push plate that fits against the inner wall of the collection box is fixedly installed at the output end of the second electric push rod.
[0013] (III) Beneficial Effects
[0014] Compared with the prior art, this utility model provides an automatic sorting and compression device for plastic waste, which has the following advantages:
[0015] 1. This automatic sorting and compression device for plastic waste uses a sorting mechanism with two magnetic rollers that alternately perform magnetic separation. This allows a single magnetic roller to be cooled and stopped after a period of use, improving the magnetic separation effect and the durability of the equipment.
[0016] 2. This automatic plastic waste sorting and compression device, through the use of a compression and collection mechanism, utilizes a first electric push rod to drive a compression plate to compress the waste, effectively reducing the volume of the waste and facilitating storage and transportation. In addition, the coordinated control of the second electric push rod, the push plate, the third electric push rod, and the box door effectively facilitates the user in pushing out the compressed plastic waste, further improving the ease of operation of the device and making it more convenient for the user. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a side perspective three-dimensional schematic diagram of the overall structure of this utility model;
[0019] Figure 3 This is a three-dimensional schematic diagram of the connection between the structural connecting plate and the sorting mechanism of this utility model;
[0020] Figure 4 This is a three-dimensional schematic diagram of the installation of the structural protective frame and the collection box of this utility model;
[0021] Figure 5This is a three-dimensional schematic diagram of the structural compression and collection mechanism of this utility model;
[0022] Figure 6 This is a side perspective three-dimensional schematic diagram of the structural compression and collection mechanism of this utility model.
[0023] In the diagram: 1. Support frame; 2. Connecting plate; 3. Conveyor belt; 4. Drive motor; 5. Pre-treatment box; 6. Feed hopper; 7. Sorting mechanism; 71. Mounting frame; 72. Fixing plate; 73. Servo motor; 74. Swinging plate; 75. Magnetic separation roller; 76. Control motor; 77. Protective frame; 78. Collection box; 79. Scraper; 8. Compression and collection mechanism; 81. Collection box; 82. Guide hopper; 83. Fixing frame; 84. First electric push rod; 85. Compression plate; 86. Second electric push rod; 87. Extension block; 88. Third electric push rod; 89. Box door. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-6An automatic sorting and compression device for plastic waste includes two support frames 1. Two connecting plates 2 are fixedly installed between the tops of the two support frames 1. A conveyor belt 3 is driven between the two connecting plates 2. A drive motor 4 is fixedly installed on the front side of the front connecting plate 2. The conveyor belt 3 is driven between the two connecting plates 2 via two drive rollers. The output shaft of the drive motor 4 is fixedly connected to the drive roller on the left side. A pretreatment box 5 is fixedly installed between the tops of the two connecting plates 2. Two crushing rollers are rotatably installed inside the pretreatment box 5. The two crushing rollers are driven by two meshing gears. An auxiliary motor is fixedly installed on the rear side of the pretreatment box 5. The output shaft of the auxiliary motor is connected to... One of the crushing rollers is fixedly connected, and the bottom of the pretreatment box 5 has a discharge port. The crushing roller in the pretreatment box 5 can crush large pieces of waste into small pieces, providing better conditions for subsequent sorting and compression, and improving the overall processing efficiency. The top of the pretreatment box 5 is fixedly installed with a feed hopper 6. A sorting mechanism 7 extending above the conveyor belt 3 is fixedly installed between the bottoms of the two connecting plates 2. The sorting mechanism 7 includes a mounting frame 71, which is fixedly installed at the bottom of the two connecting plates 2 and located between the two support frames 1. Several support legs distributed in a rectangular array are fixedly installed at the bottom of the mounting frame 71. The support legs can improve the stability of the mounting frame 71. The top of the mounting frame 71 has two front and rear supports. A fixing plate 72 is fixedly installed on each side. A servo motor 73 is fixedly installed on the front side of the fixing plate 72. The output shaft of the servo motor 73 passes through the fixing plate 72 and is fixedly connected to a swing plate 74. Two magnetic separation rollers 75 are rotatably installed on the rear side of the swing plate 74. A control motor 76 is fixedly installed on the front side of the swing plate 74. The output shaft of the control motor 76 is fixedly connected to the magnetic separation rollers 75. A protective frame 77 is fixedly installed on the front side of the rear fixing plate 72, which is fitted over the magnetic separation rollers 75. The bottom wall of the protective frame 77 has through holes on both the left and right sides that are adapted to the movement trajectory of the magnetic separation rollers 75. The through holes facilitate the movement of impurities on the outside of the magnetic separation rollers 75 into the protective frame 77. A collection box 78 is movably installed on the inner bottom wall of the 7, passing through the fixing plate 72 and located below the magnetic separator roller 75. The interior of the rear fixing plate 72 and the inner wall of the protective frame 77 are provided with placement holes that are compatible with the collection box 78. A handle is fixedly installed on the rear side of the collection box 78. The design of the collection box 78 and the handle makes it easy for the user to take it out. A scraper 79 extending to one side of the magnetic separator roller 75 is fixedly installed on the inner top wall of the protective frame 77. This automatic plastic waste sorting and compression device, by setting up a sorting mechanism 7, uses two magnetic separator rollers 75 to alternately perform magnetic separation and sorting. This allows a single magnetic separator roller 75 to be stopped and cooled after a period of use, which improves the magnetic separation effect and the durability of the equipment.
[0026] A compression and collection mechanism 8 extending to the right side of the conveyor belt 3 is fixedly installed between the bottoms of the two connecting plates 2. The compression and collection mechanism 8 includes a collection box 81, which is fixedly installed between the bottoms of the two connecting plates 2 and located on the right side of the conveyor belt 3. A guide hopper 82, which is fixedly connected to the two connecting plates 2 and extends below the conveyor belt 3, is fixedly installed on the left side of the collection box 81. The bottom surface of the guide hopper 82 is inclined. A guide port adapted to the guide hopper 82 is opened on the left side of the inner wall of the collection box 81. A fixing frame 83 is fixedly installed on the top of the collection box 81. A first electric push rod 84 penetrating to its inner side is fixedly installed on the top of the fixing frame 83. A compression plate 85 that fits against the inner wall of the collection box 81 and is located above the guide hopper 82 is fixedly connected to the output end of the first electric push rod 84. A second electric push rod 86 extending into the left side of the collection box 81 is fixedly installed. A bracket fixedly connected to the second electric push rod 86 is fixedly installed on the left side of the collection box 81. The output end of the device is fixedly installed with a push plate that fits against the inner wall of the collection box 81. The bracket improves the stability of the second electric push rod 86. The cooperation between the second electric push rod 86 and the push plate facilitates the discharge of compressed waste from the collection box 81. An extension block 87 is fixedly installed on the right side of the collection box 81. A third electric push rod 88 is rotatably installed at the bottom of the extension block 87. A box door 89 is rotatably installed on the right side of the collection box 81 and fits against it. The output end of the third electric push rod 88 is rotatably connected to the box door 89. This automatic plastic waste sorting and compression device, through the use of the compression collection mechanism 8, uses the first electric push rod 84 to drive the compression plate 85 to compress the waste, effectively reducing the volume of the waste and facilitating storage and transportation. In addition, the coordinated control of the second electric push rod 86, the push plate, the third electric push rod 88, and the box door 89 effectively facilitates the user to push out the compressed plastic waste, further improving the ease of operation of the device.
[0027] In operation, plastic waste enters the pretreatment box 5 through the feed hopper 6. Inside the pretreatment box 5, the crushing rollers rotate under the drive of an auxiliary motor, crushing large pieces of plastic waste into smaller pieces. The crushed waste falls onto the conveyor belt 3 through the discharge port of the pretreatment box 5. The conveyor belt 3, driven by the drive motor 4, transports the pretreated waste to the right. When the waste passes through the sorting mechanism 7, the control motor 76 drives the magnetic separator roller 75 to rotate. The magnetic separator roller 75 adsorbs metal impurities from the waste. When a large amount of metal impurities are adsorbed on the magnetic separator roller 75, the servo motor 73 drives the swing plate 74 to rotate the magnetic separator roller 75. The lower magnetic separator roller 75 alternates with the upper magnetic separator roller 75. The scraper 79 scrapes the metal impurities adsorbed on the magnetic separator 75 into the collection box 78. The user can take out the collection box 78 from the rear to process the metal impurities. After sorting, the waste continues to be conveyed to the right to the guide hopper 82. Since the bottom of the guide hopper 82 is designed to be inclined, the waste can fall smoothly into the collection box 81. When the plastic waste reaches a certain amount, the first electric push rod 84 drives the compression plate 85 to move downward to compress the waste in the collection box 81. When the waste is compressed to a certain extent, the third electric push rod 88 drives the box door 89 to open, and the second electric push rod 86 drives the push plate to move, pushing the compressed waste to the outside of the collection box 81 for discharge.
[0028] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0029] In summary, this automatic plastic waste sorting and compression device, through the use of the sorting mechanism 7, employs two magnetic separation rollers 75 for alternating magnetic separation, allowing a single magnetic separation roller 75 to stagnate and cool after a period of use, thus improving the magnetic separation effect and the durability of the equipment. Furthermore, the use of the compression and collection mechanism 8, which utilizes a first electric push rod 84 to drive a compression plate 85 to compress the waste, effectively reduces the volume of the waste, facilitating storage and transportation. In addition, the coordinated control of the second electric push rod 86, the push plate, the third electric push rod 88, and the door 89 effectively facilitates the user in pushing out the compressed plastic waste, further improving the ease of operation and user convenience, and solving the problems mentioned in the background art.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for automatic sorting and compression of plastic waste, comprising two support frames (1), characterized in that: Two top between the support frame (1) between the two connecting plate (2) is two, two connecting plate (2) between the conveying belt (3) is arranged, the front side connecting plate (2) front side is provided with driving motor (4), two connecting plate (2) top between the pretreatment box (5) is arranged, the pretreatment box (5) top is provided with feed hopper (6), two connecting plate (2) bottom between the sorting mechanism (7) extending to the conveying belt (3) above, two connecting plate (2) bottom between the compression collection mechanism (8) extending to the right side of the conveying belt (3); The sorting mechanism (7) includes a mounting frame (71), the mounting frame (71) is fixedly installed at the bottom of the two connecting plates (2) and between the two support frames (1), the mounting frame (71) is fixedly installed with a fixed plate (72) on the top of the front and back sides, the front side of the front side of the fixed plate (72) is fixedly installed with a servo motor (73), the output shaft of the servo motor (73) penetrates the fixed plate (72) and is fixedly connected with a swing plate (74), the rear side of the swing plate (74) is rotatably installed with two magnetic rollers (75), the front side of the swing plate (74) is fixedly installed with a control motor (76), the output shaft of the control motor (76) is fixedly connected with the magnetic roller (75), the front side of the rear side of the fixed plate (72) is fixedly installed with a protective frame (77) sleeved outside the magnetic roller (75) above, the inner bottom wall of the protective frame (77) is movably installed with a collecting box (78) penetrating the fixed plate (72) and located below the magnetic roller (75), the inner top wall of the protective frame (77) is fixedly installed with a scraper (79) extending to one side of the magnetic roller (75).
2. The automatic plastic waste sorting and compressing device according to claim 1, characterized in that: The compression collection mechanism (8) includes a collecting box (81), the collecting box (81) is fixedly installed between the bottom of the two connecting plates (2) and located at the right side of the conveying belt (3), the left side of the collecting box (81) is fixedly installed with a guide hopper (82) fixedly connected with the two connecting plates (2) and extending below the conveying belt (3), the top of the collecting box (81) is fixedly installed with a fixed frame (83), the top of the fixed frame (83) is fixedly installed with a first electric push rod (84) penetrating to the inside thereof, the output end of the first electric push rod (84) is fixedly connected with a compression plate (85) abutting with the inner wall of the collecting box (81) and located above the guide hopper (82), the left side of the collecting box (81) is fixedly installed with a second electric push rod (86) extending to the inside thereof, the right side of the collecting box (81) is fixedly installed with an extension block (87), the bottom of the extension block (87) is rotatably installed with a third electric push rod (88), the right side of the collecting box (81) is rotatably installed with a box door (89) abutting therewith, the output end of the third electric push rod (88) is rotatably connected with the box door (89).
3. The plastic waste automatic sorting and compressing device according to claim 1, characterized in that: The conveying belt (3) is installed between two connecting plates (2) through two transmission rollers, the output shaft of the driving motor (4) is fixedly connected with the left transmission roller, two crushing rollers are rotatably installed in the pretreatment box (5), the two crushing rollers are meshed and driven through two meshing gears, an auxiliary motor is fixedly installed at the rear side of the pretreatment box (5), the output shaft of the auxiliary motor is fixedly connected with one of the crushing rollers, and a discharge port is formed in the bottom of the pretreatment box (5).
4. The automatic plastic waste sorting and compressing device according to claim 1, characterized in that: The bottom of the mounting frame (71) is fixedly installed with a plurality of support legs distributed in a rectangular array, the left and right sides of the inner bottom wall of the protection frame (77) are both provided with through holes matched with the moving track of the magnetic separation roller (75), the inner bottom wall of the fixed plate (72) and the inner wall of the protection frame (77) are both provided with placing holes matched with the collecting box (78), and the rear side of the collecting box (78) is fixedly installed with a handle.
5. The automatic plastic waste sorting and compressing device according to claim 2, characterized in that: The bottom surface of the guide hopper (82) is designed to be inclined, and the left side of the inner wall of the collecting box (81) is provided with a guide opening matched with the guide hopper (82).
6. The automatic plastic waste sorting and compressing device according to claim 2, characterized in that: The left side of the collecting box (81) is fixedly installed with a bracket fixedly connected with the second electric push rod (86), and the output end of the second electric push rod (86) is fixedly installed with a push plate abutting against the inner wall of the collecting box (81).
Citation Information
Patent Citations
Environment-friendly plastic particle sorting equipment
CN219583313U