Insulation board pressing device
By designing a support frame, leveling mechanism, and unloading mechanism, and using hydraulic telescopic rods and servo motors to drive the template movement, combined with rollers and rubber rollers, the insulation board can be efficiently formed and transported. This solves the problems of cumbersome operation and transportation damage in the existing technology, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202520184389.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-06
AI Technical Summary
Existing insulation board pressing and molding equipment is cumbersome to operate, consumes a lot of energy, and is easily damaged during transportation.
It adopts a support frame, a leveling mechanism and a feeding mechanism, and uses hydraulic telescopic rods and servo motors to drive the template movement, combined with rollers and rubber rollers to achieve efficient forming and transportation of insulation boards.
It simplifies the material cutting process of insulation boards, improves production efficiency, reduces equipment energy consumption, and enhances the overall performance and appearance quality of insulation boards through uniform raw material distribution.
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Figure CN223735290U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to thermal insulation board processing technical field, especially thermal insulation board pressing device. BACKGROUND
[0002] Thermal insulation board is the polystyrene resin as raw material plus other raw and auxiliary materials and poly content, through heating mixing while injecting catalyst, then extruding and forming and manufacturing hard foam plastic board, has moistureproof, waterproof performance, can make reduce building outer-enclosure structure thickness, thereby increasing indoor use area.
[0003] The utility model discloses a kind of thermal insulation board pressing forming devices, including base, pressing bottom die and push plate, the pressing bottom die is movably installed on the base, the push plate for thermal insulation board blanking is slidably installed on the base, bracket is installed on the base side wall, the bracket top end is installed with pneumatic cylinder, the pneumatic cylinder telescopic end penetrates bracket and is connected with pressing top die middle part, and pressing top die is adapted with pressing bottom die;Lifting of pressing bottom die is realized by first motor, the translation of push plate is realized by the work of second motor, after pressing forming, at this time, under the action of pressing top die, thermal insulation board is discharged from the bottom of pressing bottom die by the downward movement of pressing bottom die, thermal insulation board is pushed by the push plate of translation, realize the automatic blanking of thermal insulation board, and will not cause damage to thermal insulation board.
[0004] The existing thermal insulation board pressing forming device makes thermal insulation board leak from bottom by first motor driving pressing bottom die to move up, then pneumatic cylinder drives pressing top die to move up, finally second motor drives push plate to move and discharge, relatively complicated, increase operation time and equipment energy consumption, and only push thermal insulation board by push plate, lack special transport auxiliary structure, in transport process, thermal insulation board can not be transported smoothly due to uneven friction or other factors, even can be damaged, so there is the problem that thermal insulation board blanking step is relatively complicated. UTILITY MODEL CONTENTS
[0005] (I) technical problem solved
[0006] In view of the problems existing in the prior art, the utility model provides a thermal insulation board pressing device.
[0007] (II) technical scheme
[0008] In order to achieve the above object, the utility model discloses a kind of insulation board pressing device, including support frame, the upper surface of the support frame is fixedly connected with second hydraulic telescopic rod, and the outer surface of the support frame is fixedly connected with leveling mechanism and blanking mechanism, the leveling mechanism includes fixedly connected with the outer surface of the support frame fixed rod, the outer surface of the fixed rod is slidably connected with connecting block, the outer surface of the connecting block is fixedly connected with moving plate, the blanking mechanism includes first hydraulic telescopic rod fixedly connected with the outer surface of the blanking mechanism, the output end of the first hydraulic telescopic rod is fixedly connected with connecting plate, the outer surface of the connecting plate is fixedly connected with lower die plate, and the outer surface of the connecting plate is fixedly connected with push rod.
[0009] For a preferred scheme of the utility model described a kind of insulation board pressing device, wherein the outer surface of the support frame is fixedly connected with lower mould shell, and the outer surface of the lower die plate is fixedly connected with limit rod, the outer surface of the limit rod is slidably connected with the inner wall of the lower mould shell.
[0010] By adopting the above technical scheme, the outer surface of the lower die plate is supported by the limit rod, so that the lower die plate can withstand pressure.
[0011] As a preferred scheme of the utility model described a kind of insulation board pressing device, wherein the outer surface of the lower die plate is fixedly connected with support rod, the outer surface of the support rod is rotatably connected with roller, and the outer surface of the roller is slidably connected with the inner wall of the support frame.
[0012] By adopting the above technical scheme, the central position of the lower surface of the lower die plate is supported by the roller and the support rod, which can prevent the lower die plate from bending and deforming.
[0013] As a preferred scheme of the utility model described a kind of insulation board pressing device, wherein the inner wall of the support frame is rotatably connected with multiple groups of rubber rollers, and the rubber rollers are arranged below the push rod.
[0014] By adopting the above technical scheme, the insulation board after pressing and forming is rolled on the outer surface of the rubber roller by the push rod, thereby facilitating the transportation of the insulation board.
[0015] As a preferred scheme of the utility model described a kind of insulation board pressing device, wherein the output end of the second hydraulic telescopic rod is fixedly connected with upper die plate through the inner wall of the support frame, and the outer surface of the upper die plate can be slidably connected with the inner wall of the lower mould shell.
[0016] By adopting the above technical scheme, the upper die plate is moved downward by the second hydraulic telescopic rod when it is started, thereby facilitating the pressing and forming of the insulation board.
[0017] As a preferred scheme of the heat preservation board pressing device, the leveling mechanism comprises a fixed frame and a servo motor connected to the outer surface of the fixed frame, the output shaft of the servo motor is fixedly connected with a threaded rod, and the outer surface of the threaded rod is threadedly connected with the outer surface of the connecting block.
[0018] By starting the servo motor, the position of the connecting block and the moving plate can be adjusted.
[0019] (Three) beneficial effects
[0020] The utility model provides a kind of heat preservation board pressing device.It has the following beneficial effects:
[0021] 1. by starting the first hydraulic telescopic rod, the output end of the first hydraulic telescopic rod drives connecting plate and lower die plate to move, to make the lower of lower die shell open, then start second hydraulic telescopic rod again, so that the heat preservation board after forming falls on the outer surface of rubber roller, then the connecting plate and lower die plate are reset, so that the outer surface of push rod pushes one side of heat preservation board after forming, so that heat preservation board slides on the outer surface of rubber roller, to facilitate the transportation of heat preservation board, so that the blanking process of heat preservation board is relatively direct and efficient.
[0022] 2. by starting the servo motor in leveling mechanism, the output shaft drives threaded rod to rotate.Due to the threaded rod and connecting block are threadedly connected, connecting block will slide on the outer surface of fixed rod, to drive moving plate connected with connecting block to slide on the inner wall of lower die shell.Moving plate will push excess raw materials in lower die shell to the outer surface of fixed frame during sliding, so that raw materials in lower die shell are more evenly and smoothly distributed. DRAWINGS
[0023] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.
[0024] Figure 1 It is the overall structure schematic diagram of the utility model;
[0025] Figure 2 It is the front cross-sectional structure schematic diagram of the utility model;
[0026] Figure 3 It is the side cross-sectional structure schematic diagram of the utility model;
[0027] Figure 4 is the overall bottom view of the utility model.
[0028] In the figure, 1, support frame; 2, leveling mechanism; 201, servo motor; 202, connecting block; 203, moving plate; 204, fixed frame; 205, fixed rod; 206, threaded rod; 3, blanking mechanism; 301, connecting plate; 302, lower die shell; 303, support rod; 304, rubber roller; 305, upper die plate; 306, lower die plate; 307, first hydraulic telescopic rod; 308, limiting rod; 309, roller; 310, push rod; 4, second hydraulic telescopic rod. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.
[0030] Embodiment 1
[0031] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , the first embodiment of the utility model provides a heat preservation plate pressing device, including support frame 1, the upper surface of support frame 1 is fixedly connected with second hydraulic telescopic rod 4, and the outer surface of support frame 1 is fixedly connected with leveling mechanism 2 and blanking mechanism 3, blanking mechanism 3 includes first hydraulic telescopic rod 307 fixedly connected to the outer surface of blanking mechanism 3, the output end of first hydraulic telescopic rod 307 is fixedly connected with connecting plate 301, the outer surface of connecting plate 301 is fixedly connected with lower die plate 306, and the outer surface of connecting plate 301 is fixedly connected with push rod 310.
[0032] Specifically, the outer surface of support frame 1 is fixedly connected with lower die shell 302, and the outer surface of lower die plate 306 is fixedly connected with limiting rod 308, the outer surface of limiting rod 308 is slidably connected with the inner wall of lower die shell 302, the outer surface of lower die plate 306 is fixedly connected with support rod 303, the outer surface of support rod 303 is rotatably connected with roller 309, the outer surface of roller 309 is slidably connected with the inner wall of support frame 1, the inner wall of support frame 1 is rotatably connected with multiple groups of rubber rollers 304, and rubber rollers 304 are arranged below push rod 310, the output end of second hydraulic telescopic rod 4 is fixedly connected with upper die plate 305 through the inner wall of support frame 1, and the outer surface of upper die plate 305 can be slidably connected with the inner wall of lower die shell 302.
[0033] Further start the first hydraulic telescopic rod 307, the output end of the first hydraulic telescopic rod 307 drives the connecting plate 301 and the lower die plate 306 to move, in turn make the lower of the lower mold shell 302 open, then start the second hydraulic telescopic rod 4 again, make the formed heat preservation plate drop in the outer surface of the rubber roller 304, then reset the connecting plate 301 and the lower die plate 306, make the outer surface of the push rod 310 push one side of the formed heat preservation plate, make the heat preservation plate slide on the outer surface of the rubber roller 304, in turn facilitate the transportation of the heat preservation plate, make the blanking process of the heat preservation plate more direct and efficient.
[0034] Embodiment 2
[0035] With reference to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , the second embodiment of the utility model, this embodiment is based on the last embodiment, the flattening mechanism 2 includes the fixed rod 205 fixedly connected to the outer surface of the support frame 1, the outer surface of the fixed rod 205 is slidably connected with the connecting block 202, the outer surface of the connecting block 202 is fixedly connected with the moving plate 203.
[0036] The specific flattening mechanism 2 includes the fixed frame 204 and the servo motor 201 connected to the outer surface of the support frame 1, the output shaft of the servo motor 201 is fixedly connected with the threaded rod 206, and the outer surface of the threaded rod 206 is threadedly connected with the outer surface of the connecting block 202.
[0037] Further start the servo motor 201 in the flattening mechanism 2, and the output shaft drives the threaded rod 206 to rotate. Since the threaded rod 206 is threadedly connected with the connecting block 202, the connecting block 202 will slide on the outer surface of the fixed rod 205, in turn drive the moving plate 203 connected with the connecting block 202 to slide on the inner wall of the lower mold shell 302. During the sliding process of the moving plate 203, the excess raw materials in the lower mold shell 302 will be pushed to the outer surface of the fixed frame 204, so that the raw materials in the lower mold shell 302 are more evenly and smoothly distributed.
[0038] Working principle: first, the raw materials of the insulation board are poured into the lower mold shell 302. Then start the servo motor 201 in the leveling mechanism 2, the output shaft drives the threaded rod 206 to rotate. Because the threaded rod 206 is screwed with the connecting block 202, the connecting block 202 will slide on the outer surface of the fixed rod 205, and then drive the moving plate 203 connected with the connecting block 202 to slide on the inner wall of the lower mold shell 302. During the sliding process of the moving plate 203, the excess raw materials in the lower mold shell 302 are pushed to the outer surface of the fixed frame 204, so that the raw materials in the lower mold shell 302 are more evenly and uniformly distributed. The uniform distribution of raw materials can make the insulation board bear uniform force in the pressing process, avoid local density inconsistency and thickness unevenness, and thus improve the overall performance and appearance quality of the insulation board, reduce the rate of defective products, and improve production efficiency.
[0039] After the raw materials are leveled, start the second hydraulic telescopic rod 4. The output end of the second hydraulic telescopic rod 4 drives the upper mold plate 305 to move downward, and the upper mold plate 305 slides along the inner wall of the lower mold shell 302 to apply pressure to the raw materials in the lower mold shell 302, so that they are gradually extruded and formed. In this process, the upper mold plate 305 closely cooperates with the lower mold shell 302 to ensure that the insulation board is formed according to the preset shape and size. The driving of the upper mold plate 305 by the hydraulic telescopic rod can provide stable and powerful pressure to ensure the forming effect of the insulation board. After the insulation board is formed, start the first hydraulic telescopic rod 307 in the discharging mechanism 3. The output end of the first hydraulic telescopic rod 307 pushes the connecting plate 301 and the lower mold plate 306 to move, so that the lower mold plate 306 moves away from below the lower mold shell 302, and the lower part of the lower mold shell 302 is opened. Then, start the second hydraulic telescopic rod 4 again to push the formed insulation board out of the lower mold shell 302, so that it falls on the outer surface of the rubber roller 304 on the inner wall of the support frame 1. Then, reset the connecting plate 301 and the lower mold plate 306, and at this time the push rod 310 fixed on the outer surface of the connecting plate 301 will push one side edge of the formed insulation board. Under the pushing action of the push rod 310, the insulation board rolls or slides on the outer surface of the rubber roller 304, realizing the transportation of the insulation board, facilitating subsequent processing or storage operations, so that the discharging process of the insulation board is relatively direct and efficient.
[0040] It should be noted that in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations.
Claims
1. A device for pressing thermal insulation boards, comprising a support frame (1), characterized in that: The upper surface of the support frame (1) is fixedly connected with a second hydraulic telescopic rod (4), and the outer surface of the support frame (1) is fixedly connected with a leveling mechanism (2) and a blanking mechanism (3); The leveling mechanism (2) comprises a fixed rod (205) fixedly connected to the outer surface of the support frame (1), and the outer surface of the fixed rod (205) is slidably connected with a connecting block (202), and the outer surface of the connecting block (202) is fixedly connected with a moving plate (203); The blanking mechanism (3) comprises a first hydraulic telescopic rod (307) fixedly connected to the outer surface of the blanking mechanism (3), and the output end of the first hydraulic telescopic rod (307) is fixedly connected with a connecting plate (301), and the outer surface of the connecting plate (301) is fixedly connected with a lower die plate (306), and the outer surface of the connecting plate (301) is fixedly connected with a push rod (310).
2. A device for pressing an insulation board according to claim 1, characterized in that: The outer surface of the support frame (1) is fixedly connected with a lower die shell (302), and the outer surface of the lower die plate (306) is fixedly connected with a limiting rod (308), and the outer surface of the limiting rod (308) is slidably connected with the inner wall of the lower die shell (302).
3. A press device for thermal insulation boards according to claim 2, characterized in that: The outer surface of the lower die plate (306) is fixedly connected with a support rod (303), the outer surface of the support rod (303) is rotatably connected with a roller (309), and the outer surface of the roller (309) is slidably connected with the inner wall of the support frame (1).
4. A press device for thermal insulation boards according to claim 3, characterized in that: The inner wall of the support frame (1) is rotatably connected with a plurality of rubber rollers (304), and the rubber rollers (304) are arranged below the push rod (310).
5. A press device for thermal insulation boards according to claim 4, characterized in that: The output end of the second hydraulic telescopic rod (4) is fixedly connected with an upper die plate (305) penetrating through the inner wall of the support frame (1), and the outer surface of the upper die plate (305) can be slidably connected with the inner wall of the lower die shell (302).
6. A press device for thermal insulation boards according to claim 1, characterized in that: The leveling mechanism (2) comprises a fixed frame (204) fixedly connected with a servo motor (201) connected to the outer surface of the support frame (1), and the output shaft of the servo motor (201) is fixedly connected with a threaded rod (206), and the outer surface of the threaded rod (206) is threadedly connected with the outer surface of the connecting block (202).
Citation Information
Patent Citations
Insulation board compression molding device
CN221641563U