Sound part water gap punching equipment

By designing a punching and cutting device for audio parts, and utilizing the automated operation of clamps, moving components, and cutting components, the problem of low efficiency in cutting the glue injection port of audio parts was solved, achieving a highly efficient and reliable automated cutting effect.

CN223735372UActive Publication Date: 2025-12-30GUANGDONG XINYI INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202423243615.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-30
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In the existing technology, the cutting efficiency of the glue injection port of audio parts is low and the effect is difficult to guarantee. In particular, the manual cutting method is inefficient and the effect is inconsistent in large-scale production.

Method used

A device for punching out sprue gates for audio parts has been designed, including a clamp, a moving assembly, a cover plate assembly, and a cutting assembly. A servo motor drives a lead screw and nut to move a U-shaped plate, and a cylinder drives the cover plate and the cutting blade to achieve automated cutting of the glue injection gate.

Benefits of technology

It improves work efficiency in large-scale production, ensures consistent cutting results at the injection port, and is more efficient and reliable than manual cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water gap punching device for sound equipment parts. The water gap punching device for the sound equipment parts aims at solving the problems that in the prior art, the efficiency of manually shearing a glue injection port is low, and the shearing effect is difficult to guarantee. The sound equipment part water gap punching equipment comprises a base, a clamp used for containing a part is arranged on the base, a moving assembly used for driving the clamp to move is installed on the base, a cover plate assembly used for pressing the part is installed on the base, and a cutter assembly used for cutting a rubber gap is installed on the moving assembly. According to the utility model, the product subjected to injection molding is sleeved on the clamp, then the cutter assembly, the clamp and the product are driven to move below the cover plate assembly through the moving assembly, then the product is fixed through the cover plate, and finally a glue injection port is cut off through the cutter, so that automatic cutting is realized; compared with a manual cutting mode in the large-scale production process, the working efficiency is improved, and the shearing effect can be guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of sound equipment parts processing, specifically relates to a sound equipment part die cutting water gap equipment. BACKGROUND

[0002] The sound equipment part product in prior art is completed by injection moulding process, and the injection port is inevitably produced, but the injection port does not belong to product structure, so injection port shearing operation is needed, and the injection port is sheared by manual mode in prior art, when large-scale production is encountered, the workload is big, manual shearing mode has low efficiency, and the shearing effect of injection port is difficult to guarantee. UTILITY MODEL CONTENTS

[0003] (1) technical problem to be solved

[0004] In view of the defects of prior art, the utility model aims at providing a sound equipment part die cutting water gap equipment, which aims at solving the problems of low efficiency and difficult to guarantee shearing effect of manual shearing injection port in prior art.

[0005] (2) technical scheme

[0006] In order to solve the above technical problem, the utility model provides a sound equipment part die cutting water gap equipment, which comprises a base, a clamp for placing parts is arranged on the base, a moving assembly for driving the clamp to move is installed on the base, a cover plate assembly for pressing the parts is installed on the base, and a cutter assembly for cutting the injection port is installed on the moving assembly.

[0007] Preferably, the moving assembly comprises a servo motor fixedly installed on the base, a lead screw fixedly installed on the output end of the servo motor, a nut screwedly connected to the lead screw and a U-shaped plate fixedly installed on the top of the nut, one end of the lead screw away from the servo motor is rotatably connected to a fixed plate through a bearing, and the fixed plate is fixedly installed on the base.

[0008] Further, the bottom of the U-shaped plate is fixedly connected with first sliding blocks, the bottom of the first sliding block is slidably connected with a first sliding rail, and the first sliding rail is fixedly installed on the base.

[0009] Further, the cutter assembly comprises a connecting plate fixedly connected to the top of the U-shaped plate, two first vertical plates fixedly connected to the top of the connecting plate, a support plate fixedly connected to the top of the two first vertical plates, a cylinder mounting plate fixedly installed on the connecting plate, a first cylinder fixedly installed on the cylinder mounting plate, a cutter mounting plate fixedly installed on the telescopic end of the first cylinder and a cutter fixedly installed on the cutter mounting plate.

[0010] Further, the bottom of the cutter mounting plate is fixedly provided with a second sliding block at both ends, the bottom of the second sliding block is slidably connected with a second sliding rail, the second sliding rail is fixedly installed on a second vertical plate, and the second vertical plate is fixedly installed on the connecting plate.

[0011] Further, the clamp is fixedly installed on the top of the supporting plate, a through slot is formed in each first vertical plate, and both ends of the cutter mounting plate extend into the through slot.

[0012] Further, the cover plate assembly comprises four guide rods fixedly installed on the base, a top plate fixedly installed on the top of the four guide rods, a second air cylinder fixedly installed on the upper surface of the top plate, a cover plate mounting plate fixedly installed on the output end of the second air cylinder and a cover plate fixedly installed on the bottom of the cover plate mounting plate.

[0013] Further, the cover plate mounting plate is slidably installed on the guide rods through the guide sleeves fixedly installed at the four corners of the cover plate mounting plate.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the beneficial effects of the utility model lie in that:

[0016] The utility model discloses a cutting device for injection molding product, which comprises a base, a supporting plate fixedly installed on the base, a clamp fixedly installed on the top of the supporting plate, a cutter mounting plate fixedly installed on the clamp, a cutter fixedly installed on the cutter mounting plate, a moving assembly, a cover plate assembly and a product. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three-dimensional schematic view of the utility model.

[0018] Figure 2 It is the three-dimensional schematic view of the moving assembly of the utility model.

[0019] Figure 3 It is the three-dimensional schematic view of the cutter assembly of the utility model.

[0020] Figure 4 It is the sectional view of the cutter assembly of the utility model.

[0021] Figure 5 It is the three-dimensional schematic view of the cutter assembly of the utility model. Figure 4 It is the enlarged schematic view of the structure of A in the utility model.

[0022] The labels in the attached diagram are as follows: 1. Base; 101. Guide plate; 2. Clamp; 3. Moving assembly; 4. Cover plate assembly; 5. Cutter assembly; 301. Lead screw; 302. Nut; 303. U-shaped plate; 304. Fixing plate; 305. First sliding block; 306. First slide rail; 401. Guide rod; 402. Top plate; 403. Second cylinder; 404. Cover plate mounting plate; 405. Cover plate; 406. Guide sleeve; 501. Connecting plate; 502. First vertical plate; 503. Support plate; 504. Cylinder mounting plate; 505. First cylinder; 506. Cutter mounting plate; 507. Cutter; 508. Second sliding block; 509. Second slide rail; 510. Second vertical plate. Detailed Implementation

[0023] This specific embodiment is a device for punching and cutting sprues for audio components, and its structural schematic diagram is shown below. Figures 1-5 As shown, the audio component punching and cutting device includes a base 1, a clamp 2 for placing the component is provided on the base 1, a moving component 3 for driving the clamp 2 to move is installed on the base 1, a cover plate assembly 4 for pressing the component is installed on the base 1, and a cutting blade assembly 5 for cutting the glue outlet is installed on the moving component 3.

[0024] The moving component 3 includes a servo motor fixedly mounted on the base 1, a lead screw 301 fixedly mounted on the output end of the servo motor, a nut 302 threadedly connected to the lead screw 301, and a U-shaped plate 303 fixedly mounted on the top of the nut 302. The end of the lead screw 301 away from the servo motor is rotatably connected to the fixed plate 304 through a bearing. The fixed plate 304 is fixedly mounted on the base 1.

[0025] First, the injection-molded product is placed on the fixture 2, with the injection port of the product located in the groove of the fixture 2. Then, the servo motor is started to drive the lead screw 301 to rotate forward. During the forward rotation, the lead screw 301 can drive the nut 302 connected to it to move towards the cover plate assembly 4. During the movement of the nut 302, it can drive the U-shaped plate 303 to move. During the movement of the U-shaped plate 303, it can drive the cutter assembly 5, the fixture 2, and the product to move towards the cover plate assembly 4 in sync. When the product moves to the bottom of the cover plate assembly 4, the servo motor is turned off.

[0026] The bottom ends of the U-shaped plate 303 are fixedly connected to the first sliding block 305, and the bottom of the first sliding block 305 is slidably connected to the first slide rail 306, which is fixedly installed on the base 1.

[0027] The U-shaped plate 303 can drive the first sliding block 305 to slide on the first sliding rail 306 during movement, and the first sliding block 305 and the first sliding rail 306 cooperate to guide the movement of the U-shaped plate 303, thereby guiding the movement of the cutter assembly 5, the clamp 2 and the product.

[0028] The cover plate assembly 4 comprises four guide rods 401 fixedly installed on the base 1, a top plate 402 fixedly installed on top of the four guide rods 401, a second air cylinder 403 fixedly installed on the upper surface of the top plate 402, a cover plate mounting plate 404 fixedly installed on the output end of the second air cylinder 403, and a cover plate 405 fixedly installed on the bottom of the cover plate mounting plate 404.

[0029] The cover plate mounting plate 404 is slidably installed on the guide rod 401 through the guide sleeve 406.

[0030] When the moving assembly 3 drives the cutter assembly 5, the clamp 2 and the product to move below the cover plate 405, the second air cylinder 403 is started to drive the cover plate mounting plate 404 to move downward, and the cover plate mounting plate 404 can drive the cover plate 405 to move downward during the downward movement, until the cover plate 405 abuts against the product, and the product can be fixed on the clamp 2 under the action of the cover plate 405.

[0031] The cover plate mounting plate 404 can drive the guide sleeve 406 to slide on the guide rod 401 during the downward movement, and the guide rod 401 and the guide sleeve 406 can guide the movement of the cover plate mounting plate 404, thereby preventing the cover plate mounting plate 404 and the cover plate 405 from deviating during the movement.

[0032] The cutter assembly 5 comprises a connecting plate 501 fixedly connected to the top of the U-shaped plate 303, two first vertical plates 502 fixedly connected to the top of the connecting plate 501, a support plate 503 fixedly connected to the top of the two first vertical plates 502, an air cylinder mounting plate 504 fixedly installed on the connecting plate 501, a first air cylinder 505 fixedly installed on the air cylinder mounting plate 504, a cutter mounting plate 506 fixedly installed on the telescopic end of the first air cylinder 505, and a cutter 507 fixedly installed on the cutter mounting plate 506.

[0033] The bottom of the cutter mounting plate 506 is fixedly installed with a second sliding block 508, and the bottom of the second sliding block 508 is slidably connected with a second sliding rail 509, which is fixedly installed on a second vertical plate 510 fixedly installed on the connecting plate 501.

[0034] The clamp 2 is fixedly installed on the top of the support plate 503, and the cutter 507 extends into the groove of the clamp 2; a through slot is formed in each first vertical plate 502, and the two ends of the cutter mounting plate 506 extend into the through slot;

[0035] When the moving assembly 3 drives the cutter assembly 5, the clamp 2 and the product to move below the cover plate assembly 4, the cover plate 405 is abutted against the product by the second cylinder 403, and the product can be fixed on the clamp 2 under the action of the cover plate 405; then the first cylinder 505 is started to drive the cutter mounting plate 506 to move towards the direction of the cylinder mounting plate 504, and the cutter mounting plate 506 can drive the cutter 507 to cut off the glue injection port of the product during the movement.

[0036] An opening for the movement of the cutter 507 is formed in the middle of the support plate 503, and a discharge port is formed in the middle of the connecting plate 501, the middle of the U-shaped plate 303 and the base 1; when the moving assembly 3 drives the cutter assembly 5, the clamp 2 and the product to move below the cover plate assembly 4, the discharge port of the connecting plate 501 and the discharge port of the U-shaped plate 303 are communicated with the discharge port of the base 1; a guide plate 101 is fixedly installed on the base 1; after the cutter 507 cuts off the glue injection port of the product, the cut-off glue injection port falls from the discharge port to the guide plate 101 and is guided by the guide plate 101 to the inside of a waste box (not shown in the figure).

[0037] A control cabinet is fixedly installed on the base 1, and the control cabinet controls the work of the servo motor, the first cylinder 505 and the second cylinder 403; the control cabinet, the servo motor, the first cylinder 505 and the second cylinder 403 are prior art, and will not be described here.

[0038] As described above, the product after injection molding is sleeved on the clamp 2, and the glue injection port of the product and the cutter 507 are located in the groove of the clamp 2; then the cutter assembly 5, the clamp 2 and the product are driven by the moving assembly 3 to move below the cover plate assembly 4; then the product is fixed by the cover plate 405; finally, the glue injection port is cut off by the cutter 507, realizing automatic cutting, improving work efficiency compared with manual cutting in large-scale production, and ensuring the cutting effect.

[0039] The above embodiment is a preferred implementation scheme of the utility model, in addition to this, the utility model can also be realized in other ways, and any obvious replacement without departing from the technical scheme concept is within the protection scope of the utility model.

Claims

1. A device for punching and cutting sprues for audio components, characterized in that: The sound part die cutting water gap equipment includes a base (1), a clamp (2) for placing parts is arranged on the base (1), a moving assembly (3) for driving the clamp (2) to move is installed on the base (1), a cover plate assembly (4) for pressing the parts is installed on the base (1), a cutter assembly (5) for cutting the glue gap is installed on the moving assembly (3).

2. The sound component die-cutting apparatus according to claim 1, wherein The moving assembly (3) includes a servo motor fixedly installed on the base (1), a lead screw (301) fixedly installed on the output end of the servo motor, a nut (302) screwed on the lead screw (301), and a U-shaped plate (303) fixedly installed on the top of the nut (302), one end of the lead screw (301) away from the servo motor is rotatably connected to a fixed plate (304) through a bearing, and the fixed plate (304) is fixedly installed on the base (1).

3. The apparatus of claim 2, wherein, The bottom of the U-shaped plate (303) is fixedly connected with first sliding blocks (305) at both ends, the bottom of the first sliding block (305) is slidably connected with a first sliding rail (306), and the first sliding rail (306) is fixedly installed on the base (1).

4. The apparatus of claim 2, wherein, The cutter assembly (5) includes a connecting plate (501) fixedly connected to the top of the U-shaped plate (303), two first vertical plates (502) fixedly connected to the top of the connecting plate (501), a support plate (503) fixedly connected to the top of the two first vertical plates (502), a cylinder mounting plate (504) fixedly installed on the connecting plate (501), a first cylinder (505) fixedly installed on the cylinder mounting plate (504), a cutter mounting plate (506) fixedly installed on the telescopic end of the first cylinder (505), and a cutter (507) fixedly installed on the cutter mounting plate (506).

5. The apparatus of claim 4, wherein, The bottom of the cutter mounting plate (506) is fixedly installed with second sliding blocks (508) at both ends, the bottom of the second sliding block (508) is slidably connected with a second sliding rail (509), the second sliding rail (509) is fixedly installed on a second vertical plate (510), and the second vertical plate (510) is fixedly installed on the connecting plate (501).

6. The apparatus of claim 5, wherein, The clamp (2) is fixedly installed on the top of the support plate (503), a through slot is formed in each of the first vertical plates (502), and both ends of the cutter mounting plate (506) extend into the through slot.

7. The apparatus of claim 1 wherein, The cover plate assembly (4) includes four guide rods (401) fixedly installed on the base (1), a top plate (402) fixedly installed on the top of the four guide rods (401), a second cylinder (403) fixedly installed on the upper surface of the top plate (402), a cover plate mounting plate (404) fixedly installed on the output end of the second cylinder (403), and a cover plate (405) fixedly installed on the bottom of the cover plate mounting plate (404).

8. The apparatus of claim 7, wherein, The guide sleeves (406) matched with the guide rods (401) are fixedly installed at the four corners of the cover plate mounting plate (404), and the cover plate mounting plate (404) is slidably installed on the guide rods (401) through the guide sleeves (406).