Welding device for filter cotton for air conditioner filter element
By combining clamping and heating elements, the instability problem of filter cotton used in air conditioning filter elements during the welding process is solved, achieving efficient and stable welding results.
Patent Information
- Application Number
- CN202423031330.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Air conditioning filter elements are prone to shifting or warping during the welding process, leading to welding position deviations and low efficiency.
The filter cotton is stably clamped by clamping components and clamping plate assembly, and the bottom and top of the filter cotton are heated and compacted by first and second heating components. Combined with the pressing action of the welding components, stable welding is achieved.
It improves the stability and efficiency of welding, ensures welding quality, avoids the displacement and curling of filter cotton, and enhances the safety and efficiency of welding operations.
Smart Images
Figure CN223735510U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filter cotton processing technology especially air conditioner filter core is with filter cotton's welding device. BACKGROUND
[0002] At present, filter cotton for air conditioner filter core is usually made of fiber material, and the fiber at the edge or interface without welding is easy to fall off and drift, which will not only affect the performance and service life of the filter cotton, so that the edge of the filter cotton is usually welded by welding method, or the filter cotton is surrounded into a cylindrical structure by welding to cover other filter structures.
[0003] However, due to the light weight of the filter cotton, the filter cotton is easy to move or warp during welding, so that the welding process is unstable, resulting in deviation of the welding position and low welding efficiency. INVENTION CONTENTS
[0004] In order to overcome the defects of the prior art, the utility model provides a kind of filter cotton's welding device for air conditioner filter core, it can be in welding, by clamping piece, the welding position of filter cotton is compressed, and stable welding is realized.
[0005] The utility model adopts the following technical solutions:
[0006] A kind of filter cotton's welding device for air conditioner filter core, comprising,
[0007] Welding seat, welding station is equipped on the welding seat;
[0008] Clamping assembly, the clamping assembly is installed on the welding seat, the clamping assembly includes the clamping plate for placing filter cotton and clamping piece, the clamping plate is installed on the welding seat, and can be close to or away from the welding station movement;The clamping piece is installed on the clamping plate, and can be close to or away from the clamping plate movement;The clamping piece is used to compress filter cotton after being close to the clamping plate movement;
[0009] Welding assembly, the welding assembly includes welding piece and welding drive piece, the welding piece is equipped above the welding station, and the welding drive piece is used to drive the welding piece close to or away from the welding station.
[0010] In the utility model, as a preferred embodiment, the clamping piece includes two clamping strips, two clamping strips are arranged at intervals and form a through interval, and the clamping strip can be close to or away from the clamping plate movement;The welding piece is used to be above the through interval when the clamping plate moves to welding station.
[0011] In the utility model, as a preferred embodiment, the clamping strip is rotatably installed on the clamping plate and is used for approaching or moving away from the clamping plate during rotation.
[0012] In the utility model, as a preferred embodiment, the clamping plate is provided with a first heating piece, and the first heating piece is arranged in correspondence with the interval of the through connection.
[0013] In the utility model, as a preferred embodiment, the clamping strip is provided with a protective sleeve, and the protective sleeve is sleeved on one end of the clamping strip.
[0014] In the utility model, as a preferred embodiment, the clamping plate is provided with a sliding part, the welding seat is provided with a sliding groove, and the sliding part is slidably matched with the sliding groove.
[0015] In the utility model, as a preferred embodiment, the welding piece comprises a mounting seat and a second heating piece, the second heating piece is installed at the bottom end of the mounting seat, and the welding driving piece is used for driving the mounting seat to move close to or away from the welding station.
[0016] In the utility model, as a preferred embodiment, the mounting seat is provided with a guide rod, the welding seat is provided with a guide sleeve, and the guide rod is slidably connected in the guide sleeve.
[0017] In the utility model, as a preferred embodiment, the welding seat is provided with a support plate and a plurality of support rods, the two sides of the support plate are connected to the welding seat through the support rods, so that a welding space is formed between the support plate and the welding seat, the welding station is located below the support plate, the guide sleeve is arranged on the support plate, and the mounting seat is slidably connected in the guide sleeve through the guide rod.
[0018] In the utility model, as a preferred embodiment, the welding driving piece is a driving cylinder.
[0019] Compared with the prior art, the utility model has the beneficial effects that:
[0020] 1. The clamping piece is installed on the clamping plate and can move close to or away from the clamping plate, the clamping plate is installed on the welding seat and can move close to or away from the welding station, the filter cotton can be stably clamped on the clamping plate before welding, the clamping position of the filter cotton can be adjusted, the filter cotton can be prevented from being placed unevenly or slipping off, then the clamping plate is used for conveying the filter cotton to the welding station for pressing, so that the welding operation of the filter cotton is realized, and the stability of the welding operation is improved.
[0021] 2. The clamping plate is equipped with a first heating element corresponding to the welding interval. When the filter cotton moves with the clamping plate to the welding station for welding, the first heating element heats the bottom of the filter cotton. The bottom of the mounting base is equipped with a second heating element, which, through the welding drive, moves the mounting base closer to the welding station and presses it against the welding station to compact and heat the top of the filter cotton. In this way, the welding operation of the filter cotton is achieved by compacting and heating the filter cotton through the first and second heating elements, thereby improving the welding efficiency. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0024] Figure 3 This is a schematic diagram of the clamping assembly of this utility model.
[0025] In the figure: 10, welding seat; 11, support plate; 12, guide rod; 13, support rod; 21, welding drive component; 22, welded component; 23, second heating component; 30, clamping assembly; 31, clamping plate; 32, clamping bar; 33, through-joint interval. Detailed Implementation
[0026] The utility model will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Unless otherwise specified, the materials and equipment used in this embodiment are all commercially available. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0027] In the description of this application, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In the description of this application, "a plurality of" means two or more, unless otherwise precisely specified.
[0028] In the description of the present application, it is necessary to point out that, unless otherwise explicitly specified and limited, the terms "connected", "communicated", "connected" should be understood in a broad sense, for example, it can be fixedly connected, or connected through an intermediate medium, or the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] The terms "first", "second", and the like in the description and claims of the present application and the above drawings are used to distinguish similar objects, and do not necessarily have to describe a specific order or sequence. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or equipment including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or equipment.
[0030] As Figure 1 , Figure 2 and Figure 3 A kind of welding device of filter cotton for air conditioner filter element, including, welding seat 10, clamping assembly 30 and welding assembly, specifically, welding seat 10 is equipped with welding station, and clamping assembly 30 is installed on welding seat 10, and clamping assembly 30 includes the clamping plate 31 for placing filter cotton and clamping piece, and clamping plate 31 is installed on welding seat 10, and can be moved close to or away from welding station;Then clamping piece is installed on clamping plate 31, and can be moved close to or away from clamping plate 31;And clamping piece is used to press filter cotton after moving close to clamping plate 31;And welding assembly includes welding piece 22 and welding drive piece 21, welding piece 22 can be arranged above welding station, and welding drive piece 21 is used to drive welding piece 22 to move close to or away from welding station.
[0031] On the basis of the above structure, when the welding device for filter cotton of air conditioner filter element of the utility model is used, the filter cotton can be clamped on the clamping plate 31 by the clamping piece, specifically, because the filter cotton is light in weight and soft in material, it is easy to shift and slip during welding operation, so before the welding operation, the filter cotton needs to be stably clamped and then welded; one end of the clamping piece can be installed on the clamping plate 31 by the hinged way, so that when external force acts on the other end of the clamping piece, the clamping piece can move close to or away from the clamping plate 31, first, the external force acts on the other end of the clamping piece, so that the clamping piece moves away from the clamping plate 31, then the filter cotton is put between the clamping piece and the clamping plate 31, after adjusting the put position, the clamping piece moves close to the clamping plate 31, so that the clamping piece presses the filter cotton, thereby realizing the stable clamping of the filter cotton on the clamping plate 31, avoiding the shift or edge lifting of the filter cotton due to its light weight or soft material, which affects the welding quality.
[0032] Then, after the filter cotton is stably clamped on the clamping plate 31 by the clamping piece, the filter cotton can be welded, specifically, a special welding station can be arranged on one end of the welding seat 10 to avoid misoperation and ensure welding safety, the clamping plate 31 can be slidably installed on the welding seat 10, for example, a sliding groove or guide rail can be arranged on the welding seat 10, and then a corresponding sliding block or guide block is arranged on the clamping plate 31, so that the clamping plate 31 can move close to or away from the welding station, before the filter cotton is welded, the clamping plate 31 moves away from the welding station, after the filter cotton is stably clamped on the clamping plate 31 by the clamping piece, the filter cotton can move with the clamping plate 31 on the welding seat 10 to the welding station by acting external force on the clamping plate 31, then the filter cotton is welded, which ensures the safety and stability of the welding operation, standardizes the welding operation procedure and improves the welding efficiency.
[0033] Further, the welding operation can be performed on the filter cotton after the filter cotton and the clamping plate 31 reach the welding station. A welding member 22 can be arranged above the welding station. The welding member 22 is connected with a welding driving member 21. The welding driving member 21 can be electrically connected with an external power source. Thus, the welding member 22 can be driven by the welding driving member 21 to move close to or away from the welding station. When the filter cotton and the clamping plate 31 reach the welding station, the welding driving member 21 drives the welding member 22 to move close to the welding station so that the welding member 22 abuts against the filter cotton and compacts the filter cotton on the welding station, thereby performing the welding operation. Thus, the welding operation is stable and reliable, the welding quality of the filter cotton is ensured, and the welding efficiency is improved. After the welding operation is completed, the welding driving member 21 drives the welding member 22 to move away from the welding station. An external force is applied to the clamping plate 31 so that the clamping plate 31 moves away from the welding station. Then, an external force is applied to the clamping member so that the clamping member moves away from the clamping plate 31. Thus, the filter cotton and the completed welding operation can be removed. Thus, the entire welding operation of the filter cotton is completed.
[0034] Of course, the welding driving member 21 can be a cylinder, an oil cylinder, a linear motor or other mechanism capable of outputting linear motion in the prior art.
[0035] Further, the clamping member includes two clamping strips 32. The two clamping strips 32 are arranged at intervals and form a passing interval 33. When the filter cotton is clamped, an external force is applied to the other end of the clamping strip 32 so that the clamping strip 32 moves away from the clamping plate 31. Then, one end of the filter cotton is placed between one clamping strip 32 and the clamping plate 31. The other end of the filter cotton is placed between the other clamping strip 32 and the clamping plate 31. The placement position of the filter cotton is adjusted so that the welding position of the filter cotton is filled into the passing interval. Then, the two clamping strips 32 move close to the clamping plate 31 so that the two clamping strips 32 compact the filter cotton, thereby clamping the filter cotton on the clamping plate 31 more stably. When the filter cotton and the clamping plate 31 move to the welding station, the welding position of the filter cotton also reaches the welding station. The welding member 22 is above the passing interval 33 when the clamping plate 31 moves to the welding station. The welding member 22 reaches the passing interval by being driven by the welding driving member 21 to move close to the welding station. During the welding process, the welding position corresponds to the passing interval. Thus, the clamping member is compacted on both sides of the welding position. The welding member 22 can compact and weld the welding position of the filter cotton. Thus, the welding position error of the filter cotton can be avoided to affect the welding quality.
[0036] It should be noted that the clamping member can also be a pressing plate structure in the prior art. The pressing plate can be driven by a cylinder or other driving structure to move up and down to compact or release. On the basis of this structure, a perforation is arranged on the pressing plate so that the welding member can pass through the perforation during the welding operation.
[0037] Further, the clamping strip 32 is rotatably mounted on the clamping plate 31. For example, one end of the clamping strip 32 is rotatably mounted on the clamping plate 31. When an external force acts on the other end of the clamping strip 32 and moves along the height direction of the clamping plate 31, the clamping strip 32 can move towards or away from the clamping plate 31 during rotation. When clamping the filter cotton, the other end of the clamping strip 32 can be acted on by an external force to move the clamping strip 32 away from the clamping plate 31 along the height direction of the clamping plate 31, and then the filter cotton is clamped. This operation is simple.
[0038] It should be further noted that the rotation of the clamping strip can also be driven by a motor structure, which has a higher degree of automation. Of course, it can also be manually rotated for convenient control of the pressing degree.
[0039] Further, the clamping plate 31 is provided with a first heating member. When the filter cotton moves with the clamping plate 31 to the welding station, the part of the filter cotton to be welded that is filled in the penetrating interval 33 also reaches the welding station. At this time, the first heating member corresponding to the penetrating interval 33 can heat the part of the filter cotton to be welded. Then, the welding member 22 moves to the penetrating gap by being driven by the welding driving member 21 to reach the welding station. In this way, the first heating member and the welding member 22 are pressed and heated together, so that the filter cotton can be welded, improving the welding efficiency.
[0040] Further, the clamping strip 32 is provided with a protective sleeve, which is sleeved on one end of the clamping strip 32. In this way, the clamping strip 32 can be operated by an external force acting on the protective sleeve, avoiding the first heating member and the welding member 22 from transferring heat to the clamping strip 32 through heat transfer, thereby improving the safety in use.
[0041] Further, the clamping plate 31 is provided with a sliding part, and the welding seat 10 is provided with a sliding groove. In this way, the clamping plate 31 can slide on the welding seat 10 by sliding the sliding part and the sliding groove. The above-mentioned sliding part can be realized by a pulley or a sliding block in the prior art.
[0042] Further, the welding member 22 comprises a mounting seat and a second heating member 23, the second heating member 23 can be mounted at the bottom end of the mounting seat, then the mounting seat is driven to move close to or away from the welding station by the welding driving member 21, when the welding operation is performed on the filter cotton, the part of the filter cotton to be welded is filled in the penetrating interval 33 to reach the welding station, at this time, the bottom of the part of the filter cotton to be welded can be heated by the first heating member arranged corresponding to the penetrating interval 33, then the mounting seat is driven to move close to the welding station by the welding driving member 21, so that the second heating member 23 abuts against the top of the filter cotton and is compacted, the top of the part of the filter cotton to be welded can be heated, in this way, the compacted heating of the first heating member and the second heating member 23 is realized, so that the welding operation on the filter cotton is realized, and the welding efficiency is further improved.
[0043] It should be noted that the first heating member and the second heating member can be selected as the heating resistor or the heating wire in the prior art, so as to heat the welding position of the filter cotton to a hot melt state, so as to complete the welding. Of course, the welding member can also be a laser welding head in the prior art, which can be selected according to actual needs.
[0044] Further, a guide rod 12 can be arranged on the mounting seat, and a guide sleeve is arranged on the welding seat 10, and the guide rod 12 is slidably arranged in the guide sleeve, so that the guide rod 12 is driven to move close to or away from the guide sleeve by the welding driving member 21, so that the guide rod 12 moves close to or away from the clamping plate 31, and then the second heating member 23 is arranged at the bottom end of the guide rod 12, so that the second heating member 23 moves close to or away from the clamping plate 31 with the guide rod 12 to realize the compacted heating and welding of the filter cotton, and the output stability of the second heating member 23 during movement is improved.
[0045] Further, the welding seat 10 is provided with a support plate 11 and a plurality of support rods 13, the two sides of the support plate 11 are connected to the welding seat 10 through the support rods 13, a connecting hole is formed in the welding seat 10 and the support plate 11, and then the support rods 13 are detachably connected to the welding seat 10 and the support plate 11 through the screw structure in the prior art, so as to facilitate the later maintenance, so that the welding space is formed between the support plate 11 and the welding seat 10, and the welding operation is convenient to operate and observe, and the welding station is located below the support plate 11, the guide sleeve is arranged on the support plate 11, and the mounting seat is slidably connected to the guide sleeve through the guide rod 12, so that the structure is simple and the operation is simple.
[0046] Further, the welding driving member 21 is a driving cylinder, the driving cylinder can be electrically connected with an external power supply, the driving cylinder can be realized by using the cylinder in the prior art, the output is stable, the use cost is low, and other mechanisms capable of outputting linear motion such as the oil cylinder and the linear motor in the prior art can also be used.
[0047] The above embodiments are only preferred embodiments of the present application, and cannot be used to limit the scope of protection of the present application. Any non-essential changes and substitutions made by those skilled in the art on the basis of the present application belong to the scope of protection required by the present application.
Claims
1. A welding device for filter cotton used in air conditioning filter elements, characterized in that, The utility model relates to a welding device for filter cotton, comprising a welding seat, a clamping assembly and a welding assembly. The clamping assembly comprises a clamping plate and a clamping piece. The clamping plate is installed on the welding seat and can move towards or away from the welding station. The clamping piece is installed on the clamping plate and can move towards or away from the clamping plate.
2. The welding apparatus for the filter media of an air conditioner filter cartridge according to claim 1, wherein The clamping piece is used to press the filter cotton after moving towards the clamping plate.
3. The welding apparatus for the filter media of the air cleaner element according to claim 2, wherein The welding assembly comprises a welding piece and a welding driving piece.
4. The welding apparatus for the filter media of the air cleaner element according to claim 2, wherein The welding piece is arranged above the welding station.
5. The welding apparatus for the filter media of the air cleaner element according to claim 2, wherein The welding driving piece is used to drive the welding piece to move towards or away from the welding station.
6. The welding apparatus for the filter media of the air cleaner element according to claim 1, wherein The clamping piece comprises two clamping strips.
7. The welding apparatus for the filter media of the air conditioner filter cartridge according to any one of claims 1 to 6, characterized in that, The two clamping strips are arranged in a spaced manner and form a passing interval.
8. The welding apparatus for the filter media of the air cleaner element according to claim 7, wherein The clamping strips can move towards or away from the clamping plate.
9. The welding apparatus for the filter media of the air conditioner filter cartridge according to claim 8, wherein The welding piece is arranged above the passing interval when the clamping plate moves to the welding station.
10. The welding apparatus for the filter media of the air conditioner filter cartridge according to any one of claims 1 to 6, characterized in that, The clamping strips are rotatably installed on the clamping plate and can move towards or away from the clamping plate during rotation. The clamping plate is provided with a first heating piece. The first heating piece is arranged corresponding to the passing interval. The clamping strips are provided with a protective sleeve. The protective sleeve is arranged at one end of the clamping strips. The clamping plate is provided with a sliding part. The welding seat is provided with a sliding groove. The sliding part and the sliding groove are in sliding cooperation. The welding piece comprises a mounting seat and a second heating piece. The second heating piece is installed at the bottom end of the mounting seat. The welding driving piece is used to drive the mounting seat to move towards or away from the welding station. The mounting seat is provided with a guide rod. The welding seat is provided with a guide sleeve. The guide rod is slidably arranged in the guide sleeve. The welding seat is provided with a support plate and a plurality of support rods. The support plate is connected to the welding seat through the support rods. The welding space is formed between the support plate and the welding seat. The welding station is arranged below the support plate. The guide sleeve is arranged on the support plate. The mounting seat is slidably connected to the guide sleeve through the guide rod. The welding driving piece is a driving cylinder.