Improved textile size storage device

By coordinating the design of temperature control module, dehumidification module and stirring component, the problem of water vapor condensation and backflow in textile sizing storage device is solved, realizing stable storage and high-quality use of sizing, and ensuring the continuity of textile production.

CN223736782UActive Publication Date: 2025-12-30FUYADA CHEM SUZHOU
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Patent Information

Application Number
CN202520400823.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-08
Publication Date
2025-12-30
Estimated Expiration
2035-03-08

AI Technical Summary

Technical Problem

Existing textile sizing storage devices generate water vapor during the heating process, which easily condenses and flows back, causing local solidification of the sizing material, affecting quality stability and the smooth progress of textile production.

Method used

The system employs a temperature control module and a dehumidification module working together, combined with a water guide plate design, to ensure that the slurry is stored in a suitable temperature and dry condition. Condensate is treated through a water collection tank and a water pump system to prevent water backflow. At the same time, a stirring component and a filter tube are installed to maintain the uniformity and purity of the slurry.

Benefits of technology

It effectively maintains the physical and chemical properties of the sizing agent, extends its service life, improves storage quality and stability, prevents quality problems caused by concentration fluctuations and sedimentation, and ensures the smooth progress of textile production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of textile sizing agent storage devices, and discloses an improved textile sizing agent storage device which comprises a storage tank body, a tank cover is arranged at the top of the storage tank body, a discharging hole is formed in the bottom of the storage tank body, a discharging pipe is arranged at the discharging hole, a discharging valve is arranged on the discharging pipe, and a controller is arranged on the outer side wall of the storage tank body. A temperature control module and a dehumidification module are arranged in the storage tank body, the temperature control module comprises a temperature control layer arranged on the inner side wall of the storage tank body and a thermometer used for monitoring the temperature of slurry, and the temperature control layer and the thermometer are both electrically connected to a controller. The dehumidification module comprises a water accumulation groove annularly formed in the inner wall of the top of the storage tank body and a water guide plate arranged on the inner bottom wall of the tank cover, the water guide plate is in an arc shape, the arc center of the water guide plate is located below the water guide plate, and the end walls of the two sides, located below the arc center of the water guide plate, of the water guide plate are inserted into the water accumulation groove. The method has the effect of improving the storage quality stability of the slurry.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of textile sizing storage devices, in particular to an improved textile sizing storage device. BACKGROUND

[0002] Textile sizing plays a crucial role in the textile industry. By forming a protective film on the yarn, it can significantly improve the yarn's wear resistance, tensile strength and stability, reduce the breakage rate during weaving, and ensure the smooth progress of the weaving process. Therefore, the storage of textile sizing is also crucial to ensure its performance stability and the smooth progress of the textile production process. Correct storage conditions can prevent chemical changes or physical precipitation of the components in the sizing, ensuring that the sizing has the expected viscosity, pH value and solid content when used, which is crucial for sizing effect.

[0003] A storage device for environmentally friendly textile sizing is disclosed in Chinese Patent No. CN212142270U, which includes a cylinder. A top plate a is provided on the upper side of the cylinder and is movably connected to the cylinder. A top plate b is provided at the top end of the top plate a and is movably connected to the top plate a. The bottom side of the top plate a is circular in cross-section. A filter screen is fixedly installed on the lower side of the inner ring of the top plate a. A rotating motor is fixedly installed on the top side of the middle end of the top plate b. The crushing knife and the stirring rod are provided to facilitate heating of the sizing in the cylinder by the electric heating layer a while stirring and crushing the sizing, thereby uniformly stirring the sizing while crushing the agglomerates in the sizing to avoid affecting the quality of the subsequent products. When the sizing is poured out, it can also be further screened by the filter screen to further improve the quality of the sizing used.

[0004] The above-mentioned textile sizing storage device generates a large amount of water vapor during the heating process of the sizing. These water vapors are prone to condensation on the top plate and filter screen of the device during the rising process, eventually flowing back into the sizing, causing local solidification of the sizing, thereby reducing the quality stability of the sizing. This problem seriously affects the use effect of the sizing, and further affects the smooth progress of the textile production. CONTENT OF THE UTILITY MODEL

[0005] In order to improve the quality stability of the sizing storage, the present application provides an improved textile sizing storage device.

[0006] The improved textile sizing storage device provided by the present application adopts the following technical solution:

[0007] The improved textile size storage device comprises a storage tank body, a tank cover arranged at the top of the storage tank body, a discharge hole arranged at the bottom of the storage tank body, a discharge pipe arranged at the discharge hole, a discharge valve arranged on the discharge pipe, a controller arranged on the outer side wall of the storage tank body, a temperature control module and a dehumidification module arranged in the storage tank body, the temperature control module comprises a temperature control layer arranged on the inner side wall of the storage tank body and a thermometer for monitoring the temperature of the size, the temperature control layer and the thermometer are electrically connected to the controller, the dehumidification module comprises a water collecting groove arranged on the inner wall of the top of the storage tank body and a water guide plate arranged on the inner bottom wall of the tank cover, the water guide plate is arranged in an arc shape, the arc center of the water guide plate is below the water guide plate, and the two side walls below the arc center of the water guide plate are inserted into the water collecting groove.

[0008] By adopting the above technical scheme, the temperature control module and the dehumidification module work together to keep the size at an appropriate temperature and dry state during the entire storage process, thereby ensuring that the physicochemical properties of the size are not affected and prolonging the effective service life of the size. At the same time, the unique water guide plate design effectively collects and discharges condensed water, prevents moisture from flowing back into the size, and improves the storage quality and stability of the size.

[0009] Optionally, a water tank is arranged on the outer side wall of the storage tank body, a water suction pipe is arranged in communication between the inner bottom wall of the water collecting groove and the water tank, a water suction pump is arranged on the water tank, and the water suction pump is connected in series to the water suction pipe.

[0010] By adopting the above technical scheme, the water collecting groove collects condensed water droplets from the water guide plate, which are transported to the water tank through the joint action of the water suction pipe and the water suction pump, which helps to maintain a dry environment inside the storage tank and effectively collects and processes water vapor generated in the storage tank. Further effectively avoids the problem of local solidification caused by the backflow of water vapor into the size, thereby improving the storage quality and stability of the size.

[0011] Optionally, a concentration meter for monitoring the concentration of the size is arranged in the storage tank body, a water supplement pipe is arranged in communication between the inner side wall of the storage tank body and the water tank, a water injection pump is arranged on the water tank, the water injection pump is connected in series to the water supplement pipe, and the concentration meter and the water injection pump are electrically connected to the controller.

[0012] By adopting the above technical scheme, the concentration meter in the storage tank body can monitor the concentration of the size in the storage tank body in real time. When the concentration deviates from the preset range, the controller automatically starts the water injection pump to supplement an appropriate amount of moisture into the storage tank body through the water supplement pipe, thereby maintaining the stability of the concentration of the size and ensuring the quality consistency of the size, thereby preventing the problem of poor sizing effect caused by concentration fluctuation.

[0013] Optionally, a refrigeration fin is arranged on the top wall of the water guide plate.

[0014] By adopting the technical scheme, the refrigerating fin arranged on the top wall of the water guide plate can effectively reduce the temperature of the surface of the water guide plate, promote the rapid condensation of water vapor and flow into the water collecting groove along the water guide plate, reduce the residence time of the water vapor in the storage tank body, avoid the problem of local solidification caused by the mixing of water vapor into the slurry again, and further improve the storage quality and stability of the slurry.

[0015] Optionally, a stirring assembly is arranged in the storage tank body, the stirring assembly comprises a stirring shaft rotatably connected to the tank cover, a motor for driving the stirring shaft to rotate, and a plurality of stirring blades distributed along the length direction of the stirring shaft, and the stirring blades at the same height on the stirring shaft are symmetrically arranged.

[0016] By adopting the technical scheme, the stirring assembly can effectively mix the slurry in the storage tank, so that the slurry can be kept in a uniform state, the precipitation or stratification of the slurry caused by long-term standing can be prevented, and the quality stability of the slurry can be ensured. At the same time, the symmetrically arranged stirring blades can generate more balanced shear force during stirring, improve the stirring efficiency, ensure that each part of the slurry is uniformly stressed, and further improve the uniformity and stability of the slurry.

[0017] Optionally, a plurality of mounting rings are slidably arranged on the stirring shaft, a fixing bolt is arranged on each mounting ring, the fixing bolt is threadedly connected between the mounting ring and the stirring shaft after being arranged through the mounting ring, and the stirring blades are arranged on the mounting rings and symmetrically distributed along the axial direction of the mounting rings.

[0018] By adopting the technical scheme, the detachable arrangement between the mounting ring and the stirring shaft realizes the adjustable position of the stirring blades, the height of the stirring blades can be adjusted according to actual needs, the stirring efficiency and uniformity are improved, and the stirring blades are convenient to replace and maintain.

[0019] Optionally, a filter pipe is movably arranged on the discharge end of the discharge pipe through a connecting flange.

[0020] By adopting the technical scheme, the filter pipe is movably arranged on the discharge end of the discharge pipe through the connecting flange, which can effectively intercept large particle impurities in the slurry, ensure that the discharged slurry has high purity, and improve the product quality. At the same time, the detachable design of the filter pipe facilitates cleaning and replacement, and ensures the filtering effect for a long time.

[0021] Optionally, a plurality of supporting legs are arranged at the bottom of the storage tank body, and a universal positioning wheel is arranged at the bottom end of each supporting leg.

[0022] By adopting the above technical scheme, the support legs can effectively support the whole storage tank body, making it more stable, and the universal positioning wheels enable the operator to easily adjust the position of the storage tank to adapt to different working environments and requirements, which not only improves the working efficiency, but also reduces the labor intensity of manual carrying, making the equipment more practical.

[0023] In summary, the present application has at least one of the following beneficial technical effects:

[0024] 1. The synergy of the temperature control module and the dehumidification module ensures that the slurry maintains an appropriate temperature and dry state during the entire storage process, thereby ensuring that the physicochemical properties of the slurry are not affected and prolonging the effective service life of the slurry. At the same time, the unique water guide plate design effectively collects and discharges condensate water, preventing water from flowing back into the slurry and improving the storage quality and stability of the slurry;

[0025] 2. The water collection tank collects condensate water droplets from the water guide plate and transports them to the water tank through the combined action of the water suction pipe and the water suction pump, which helps to maintain a dry environment inside the storage tank and effectively collects and processes the water vapor generated inside the storage tank. Further effectively avoids the problem of local consolidation caused by the backflow of water vapor into the slurry, thereby improving the storage quality and stability of the slurry;

[0026] 3. The concentration meter inside the storage tank body can monitor the concentration of the slurry inside the storage tank body in real time. When the concentration deviates from the preset range, the controller automatically starts the water injection pump to supplement an appropriate amount of water into the storage tank body through the water supplement pipe, maintaining the stability of the slurry concentration, thereby ensuring the quality consistency of the slurry and preventing poor sizing effect caused by concentration fluctuations. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present application.

[0028] Figure 2 is a cross-sectional view of the overall structure of an embodiment of the present application.

[0029] BRIEF DESCRIPTION OF DRAWINGS:

[0030] 1. Storage tank body; 11, support leg; 111, universal positioning wheel; 12, discharge hole; 121, discharge pipe; 1211, discharge valve; 13, water supplement pipe; 2, tank cover; 3, filter pipe; 4, controller; 5, water tank; 51, water suction pump; 52, water injection pump; 6, stirring assembly; 61, stirring shaft; 611, mounting ring; 6111, fixing bolt; 62, motor; 63, stirring blade; 7, temperature control module; 71, temperature control layer; 72, thermometer; 8, dehumidification module; 81, water collection tank; 811, water suction pipe; 82, water guide plate; 821, refrigeration fin; 9, concentration meter. DETAILED DESCRIPTION

[0031] The application will be further described below in conjunction with the accompanying Figures 1-2 The application will be further described below in conjunction with the accompanying

[0032] The application discloses an improved textile sizing storage device.

[0033] Referring to Figure 1 and Figure 2 An improved textile sizing storage device comprises a storage tank body 1, a tank cover 2 is mounted on the top of the storage tank body 1 through a flange, a plurality of supporting legs 11 are fixedly arranged at the bottom of the storage tank body 1, four supporting legs 11 are taken as an example in the embodiment, the four supporting legs 11 correspond to four bottom corners of the storage tank body 1 respectively, and a universal positioning wheel 111 is mounted at the bottom end of each supporting leg 11. A discharge hole 12 is formed in the bottom wall of the storage tank body 1, a discharge pipe 121 is fixedly arranged at the discharge hole 12, a discharge valve 1211 is mounted on the discharge pipe 121, and a filter pipe 3 is movably mounted on the discharge end of the discharge pipe 121 through a connecting flange. A controller 4 and a water tank 5 are fixedly arranged on the outer side wall of the storage tank body 1, and a stirring assembly 6, a temperature control module 7 and a dehumidification module 8 are arranged in the storage tank body 1.

[0034] Referring to Figure 2 The stirring assembly 6 comprises a stirring shaft 61, a motor 62 and a plurality of stirring blades 63. The stirring shaft 61 is vertically arranged, the top end of the stirring shaft 61 is rotatably arranged on the tank cover 2, and the penetrating position is located at the center of the tank cover 2. The motor 62 is fixedly arranged on the top wall of the tank cover 2, and the output shaft of the motor 62 is coaxially fixedly connected with the end portion of the stirring shaft 61 extending out of the tank cover 2.

[0035] Referring to Figure 2 A plurality of mounting rings 611 are slidably arranged on the stirring shaft 61, three mounting rings 611 are taken as an example in the embodiment, a fixing bolt 6111 is arranged on each mounting ring 611, and the fixing bolt 6111 is threadedly connected with the stirring shaft 61 after penetrating the mounting ring 611. The length direction of the stirring blade 63 is perpendicular to the axis direction of the stirring shaft 61, and the stirring blade 63 is fixedly arranged on the mounting ring 611. The stirring shaft 61 is symmetrically distributed with two mounting rings 611 along the axial center of the mounting ring 611.

[0036] Referring to Figure 1 and Figure 2 The temperature control module 7 comprises a temperature control layer 71 and a thermometer 72. The temperature control layer 71 can be an electric heating wire or an electric heating plate. The electric heating wire and the electric heating plate can be selected according to the required power and heating area to ensure that the sizing is uniformly heated. The electric heating plate is taken as an example in the embodiment, which is used for heating the sizing in the storage tank body 1, and the electric heating plate is embedded in the inner side wall of the storage tank body 1.

[0037] Referring to Figure 1 andFigure 2 The temperature meter 72 can be a contact temperature sensor or a non-contact infrared temperature sensor for monitoring the slurry temperature in the storage tank in real time. The temperature meter 72 in the embodiment is a contact temperature sensor installed on the temperature control layer 71 close to the bottom of the storage tank body 1, and the temperature control layer 71 and the temperature meter 72 are electrically connected to the controller 4. The controller 4 can automatically adjust the heating power of the temperature control layer 71 according to the signal fed back by the temperature meter 72 to keep the slurry temperature within the set range.

[0038] Referring to Figure 2 The dehumidification module 8 includes a water collection groove 81 and a water guide plate 82. The water collection groove 81 is integrally formed and annularly arranged on the inner wall of the top of the storage tank body 1, and a water suction pipe 811 is arranged in communication between the inner bottom wall of the water collection groove 81 and the water tank 5. The water suction pump 51 is fixedly arranged on the water tank 5 and is connected in series with the water suction pipe 811. The inner wall of the water collection groove 81 is provided with an inclined water guide surface to guide the water flow to flow smoothly to the water tank 5, avoiding overflow caused by excessive water accumulation in the water collection groove 81.

[0039] Referring to Figure 2 The water guide plate 82 is designed in an arc shape, and the arc center of the water guide plate 82 is located below itself. The two side walls of the water guide plate 82 below the arc center are inserted into the interior of the water collection groove 81, and the top wall of the water guide plate 82 is embedded with a refrigeration fin 821. The refrigeration fin 821 can effectively reduce the temperature of the surface of the water guide plate 82, so that the water vapor can quickly condense when it contacts the water guide plate 82 during the rising process, and the condensed water droplets can flow along the arc surface of the water guide plate 82 to both sides and finally flow into the water collection groove 81.

[0040] Referring to Figure 1 and 2 In order to maintain the stability of the slurry concentration, a concentration meter 9 is arranged in the storage tank body 1. The concentration meter 9 can be a refractometer or a densimeter, and in the embodiment, a densimeter is used to monitor the slurry concentration in the storage tank body 1 in real time. A water supplement pipe 13 is fixedly arranged on the inner side wall of the water tank 5 in communication with the storage tank body 1, and a water injection pump 52 is fixedly arranged on the water tank 5 and connected in series with the water supplement pipe 13. The concentration meter 9 and the water injection pump 52 are electrically connected to the controller 4. The data of the concentration meter 9 is processed by the controller 4. When it is detected that the slurry concentration is too high, the controller 4 will start the water injection pump 52 to supplement an appropriate amount of water into the storage tank body 1 through the water supplement pipe 13 to dilute the slurry.

[0041] The implementation principle of the improved textile size storage device is that: by setting the temperature control module 7 and the dehumidification module 8, the constant temperature control and effective dehumidification of the size in the storage tank body 1 are realized. The temperature control module 7 can ensure that the size is stored in a suitable temperature range, avoiding deterioration of the size due to temperature fluctuations. The dehumidification module 8 effectively collects and removes water droplets after water vapor condensation through the design of the water guide plate 82, preventing water droplets from falling back into the size, thereby avoiding local solidification of the size and improving the quality stability of the size.

[0042] At the same time, the synergistic effect among the water tank 5, the water suction pump 51, the concentration meter 9 and the water injection pump 52 realizes effective management and utilization of the moisture collected by the water guide plate 82, and at the same time of dehumidification, the size concentration is monitored and dynamically adjusted in real time, and water is supplemented in time to maintain the stability of the size concentration, thereby improving the automation level of the device.

[0043] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An improved textile size storage device characterized by The utility model provides a kind of slurry storage tank, including storage tank body (1), the top of the storage tank body (1) is provided with tank cover (2), the bottom of the storage tank body (1) is opened with discharge hole (12), the discharge hole (12) is provided with discharge pipe (121), and discharge valve (1211) is provided on the discharge pipe (121), controller (4) is provided on the outer side wall of the storage tank body (1), temperature control module (7) and dehumidification module (8) are provided in the storage tank body (1), the temperature control module (7) includes temperature control layer (71) being provided on the inner side wall of storage tank body (1), thermometer (72) for monitoring slurry temperature, the temperature control layer (71), thermometer (72) are electrically connected to controller (4), the dehumidification module (8) includes water collection tank (81) being arranged on the inner wall of the top of the storage tank body (1) and water guide plate (82) being provided on the inner bottom wall of tank cover (2), the water guide plate (82) is arranged in arc, and the arc center of the water guide plate (82) is below itself, and the two side walls of the water guide plate (82) below arc center of itself are inserted in the inside of water collection tank (81).

2. The improved textile size storage device as claimed in claim 1, wherein Water tank (5) is provided on the outer side wall of the storage tank body (1), water suction pipe (811) is arranged in communication between the inner bottom wall of water collection tank (81) and water tank (5), and water suction pump (51) is provided on the water tank (5), and the water suction pump (51) is connected in series on the water suction pipe (811).

3. The improved textile size storage device of claim 2, wherein Concentration meter (9) for monitoring slurry concentration is provided in the storage tank body (1), water supply pipe (13) is arranged in communication between the inner side wall of the storage tank body (1) and water tank (5), water injection pump (52) is provided on the water tank (5), the water injection pump (52) is connected in series on the water supply pipe (13), and the concentration meter (9) and water injection pump (52) are electrically connected to controller (4).

4. The improved textile size storage device as claimed in claim 1, wherein Refrigeration fin (821) is provided on the top wall of the water guide plate (82).

5. The improved textile size storage device as claimed in claim 1, wherein Stirring assembly (6) is provided in the storage tank body (1), the stirring assembly (6) includes stirring shaft (61) being rotatably connected on tank cover (2), motor (62) for driving stirring shaft (61) to rotate and a plurality of stirring blades (63) being distributed along the length direction of stirring shaft (61), and stirring blades (63) at the same height on the stirring shaft (61) are symmetrically arranged.

6. The improved textile size storage device as claimed in claim 5, wherein A plurality of mounting rings (611) are slidably sleeved on the stirring shaft (61), fixing bolts (6111) are penetrated on the mounting rings (611), the fixing bolts (6111) are threadedly connected between the mounting rings (611) and the stirring shaft (61) after penetrating the mounting rings (611), the stirring blades (63) are arranged on the mounting rings (611), and are symmetrically distributed on the mounting rings (611) along the axial direction of the mounting rings (611).

7. The improved textile size storage device as claimed in claim 1, wherein The discharge end of the discharge pipe (121) is movably mounted with filter pipe (3) through connecting flange.

8. The improved textile size storage device as claimed in claim 1, wherein The bottom of the storage tank body (1) is provided with a plurality of supporting legs (11), and universal positioning wheels (111) are mounted at the bottom end of each supporting leg (11).

Citation Information

Patent Citations

  • Environment-friendly textile size storage device

    CN212142270U