Terminal speed reducer applied to large loading equipment
By designing a combined structure of supporting steel plates, movable shafts, and fixed steel plates, the friction area is increased and a reaction force is provided, thus solving the deceleration problem of large loading equipment at the terminal and achieving safe shutdown and equipment protection.
Patent Information
- Application Number
- CN202423181171.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The lack of an effective deceleration device when the large loading equipment reaches the end results in a large collision force with the stop protection, causing machine damage, and the operator fails to stop the machine in time.
Design a terminal deceleration device comprising a horizontally arranged support steel plate, a movable shaft and a fixed steel plate, equipped with a deceleration auxiliary component and an elastic trigger component. The friction auxiliary component increases the contact area with the wheel, and the friction part and the elastic trigger component provide a reaction force for deceleration. The terminal limit component reminds the operator to stop the machine.
It enables safe deceleration of large loading equipment in the terminal area, reduces machine damage, enhances the operator's shutdown reminders, and ensures safe operation of the equipment.
Smart Images

Figure CN223736942U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to loading equipment technical field, specifically, relate to a terminal deceleration device for large loading equipment. BACKGROUND
[0002] Large loading equipment is widely used in modern port, is one of the key equipment of port logistics operation. It mainly includes stocker, bucket wheel reclaimer, ship loader, stacker reclaimer, shore crane and so on, these loading equipment weight from dozens of tons to thousands of tons, their operation mainly through the control large loading equipment walking bogie in specific area walking, to reach the purpose of logistics product transportation. When the walking bogie of large loading equipment runs to the terminal of its operation area, the equipment must be stopped, otherwise it is likely to collide with adjacent operation equipment beyond its specific working range. The port operation maintenance personnel will set the stop protection at the walking terminal of a large loading equipment, and the stop protection can ensure its operation in a specific range. But if the walking bogie of large loading equipment does not slow down before reaching the stop protection, the impact force on the stop protection is very large, which will cause machine damage to the steel structure of the walking bogie and the stop protection. Therefore, we design a terminal deceleration device for large loading equipment, which can slow down the large loading equipment approaching the stop protection through friction and timely notify the operator to stop operation, so as to realize the safe operation of large loading equipment. SUMMARY
[0003] In view of the above problems existing in the prior art, the purpose of the utility model is to provide a terminal deceleration device for large loading equipment, which can assist in slowing down the large loading equipment when walking to the terminal and timely remind the operator to stop operation.
[0004] In order to solve the above problems, the utility model adopts the following technical scheme:
[0005] A terminal deceleration device for large loading equipment, comprising a horizontally arranged support steel plate, a movable shaft rotating in the horizontal plane is arranged in the middle of the top surface of the support steel plate, a fixed steel plate is fixedly connected to the top of the movable shaft, two rows of deceleration auxiliary components are arranged on the fixed steel plate;
[0006] The deceleration auxiliary component comprises a cylindrical column body, a friction part in the shape of a hemisphere is arranged on the top of the column body, the column body is fixedly installed on the fixed steel plate through two semicircular first sheaths and second sheaths on the outer side of the column body, the first sheath and the second sheath are fixedly connected and at the same time fixedly connected with the fixed steel plate;
[0007] Two rows of springs are further arranged on the support steel plate, and each row of the springs is arranged below each row of the deceleration auxiliary assemblies respectively, and the springs are attached to the rear end of the support steel plate;
[0008] A terminal limiting assembly is arranged on the support steel plate, and the terminal limiting assembly is arranged below the fixed steel plate and limits the movement of the fixed steel plate relative to the movable shaft.
[0009] Further, the fixed steel plate is also divided into two parts, and two rows of the deceleration auxiliary assemblies are arranged on the corresponding fixed steel plates respectively.
[0010] Further, the first sheath and the second sheath are fixedly connected and wrap the outer side surface of the column portion.
[0011] Further, the first sheath and the second sheath are fixedly connected and wrap the outer side surface of the column portion.
[0012] Further, the first sheath and the second sheath are fixedly connected and wrap the outer side surface of the column portion.
[0013] Further, the first sheath and the second sheath are fixedly connected and wrap the outer side surface of the column portion.
[0014] Further, the first sheath and the second sheath are fixedly connected and wrap the outer side surface of the column portion.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The utility model discloses a deceleration auxiliary assembly to assist the large loading equipment such as walking trolley in the terminal area to decelerate, adopts the design of mushroom head shape to increase the contact area with walking wheel, and the spring is combined to provide reaction force to increase the friction coefficient, effectively improves the effect of auxiliary deceleration, and finally uses the mode of triggering terminal limiting to remind the operator to stop in time when walking to the end. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is the whole structure schematic diagram of the utility model;
[0018] Fig. 2 It is the structure schematic diagram of deceleration auxiliary assembly;
[0019] Fig. 3 Structure diagram of the second sheath;
[0020] In the figure: 1-friction part; 2-cylinder part; 3-first sheath; 4-bolt; 5-second sheath; 61-left mounting plate; 62-right mounting plate; 7-first mounting hole; 8-second mounting hole; 9-traveling trolley; 10-traveling wheel; 11-reduction auxiliary assembly; 12-fixed steel plate; 13-spring; 14-supporting steel plate; 15-terminal limiting assembly; 16-movable shaft. DETAILED DESCRIPTION
[0021] The utility model will be further described below in combination with specific embodiments.
[0022] As Figs. 1-3 shown, the terminal reduction device applied to large loading equipment, including the supporting steel plate 14 of horizontal arrangement, be equipped with a movable shaft 16 that can rotate in the horizontal plane in the top surface middle part of the supporting steel plate 14, the movable shaft 16 top is fixedly connected with the fixed steel plate 12. From the figure, in this embodiment, the fixed steel plate 12 has two, and is arranged side by side with interval along the short side of the supporting steel plate 14, therefore, the movable shaft 16 also corresponds to be provided with two, respectively set in the middle below of the fixed steel plate 12, to realize the support and the rotation effect.
[0023] The supporting steel plate 14 includes front end and rear end, and the traveling wheel of the vehicle enters from the front end of the supporting steel plate 13 and should complete the reduction stop at the rear end according to requirements. Therefore, two rows of springs 13 are arranged at the rear end of the supporting steel plate 13, and in this embodiment, each row of springs 13 has three, and the two rows of springs 13 are also arranged below the two fixed steel plates 12 correspondingly, when the fixed steel plate 12 is not subjected to other external force, the elastic support effect of the spring 13 on the fixed steel plate 12 can make the rear end of the fixed steel plate 12 lift up, and the front end falls down and contacts the supporting steel plate 13.
[0024] The terminal reduction assembly 15 is also arranged on the supporting steel plate 14, which is located below the two rows of fixed steel plates 12 and limits the rotation of the fixed steel plate 12.
[0025] On each fixed steel plate 12, a row of reduction auxiliary assemblies 11 are arranged.
[0026] The reduction auxiliary assembly 11 includes a cylindrical cylinder part 2, which has a diameter of 3 cm and a height of 5 cm in this embodiment. A hemispherical friction part 1 is arranged on the top of the cylinder part 2, which has a diameter of 5 cm in this embodiment. In a preferred case, the cylinder part 2 and the friction part 1 are of an integral structure, and the whole forms a "mushroom head" structure and is made of the same material.
[0027] A first sheath 3 and a second sheath 5 are arranged outside the columnar part 2, which are also made of 2mm-thick high-carbon steel. The main parts of the two sheaths are semicircular, which are made of 2mm-thick high-carbon steel and have the same height of 1cm. The first sheath 3 and the second sheath 5 have the same overall shape, and are respectively provided with a left mounting plate 61 and a right mounting plate 62 on two sides, while the left mounting plate 61 and the right mounting plate 62 have different heights. Specifically, the first sheath 3 and the second sheath 5 are respectively provided with corresponding first mounting holes 7 on two sides, and the left mounting plate 61 and the right mounting plate 62 are located below the first mounting holes 7, but the heights of the left mounting plate 61 and the right mounting plate 62 on the first sheath 3 are respectively the same as the heights of the right mounting plate 62 and the left mounting plate 61 on the second sheath 5, so that the mounting plates of the first sheath 3 and the second sheath 5 are arranged in a one-above-the-other manner after the two sheaths are wrapped around the columnar part 2. In addition, in the embodiment, the diameter of the first mounting hole 7 is 6mm, and the left mounting plate 61 and the right mounting plate 62 are also made of 2mm-thick high-carbon steel and have a side length of 7mm, and the height difference between the two mounting plates is 5mm.
[0028] The left mounting plate 61 and the right mounting plate 62 are respectively provided with corresponding second mounting holes 8 which have the same hole diameter (6mm in the embodiment). Thus, the two sheaths are firmly connected by the bolts 4 which pass through the two corresponding first mounting holes 7 of the first sheath 3 and the second sheath 5 at the same time, and the columnar part 2, the friction part 1 and the fixed steel plate 12 are fixedly connected by the bolts which pass through the second mounting holes 8 of the left mounting plate 61 and the right mounting plate 62 of the two sheaths and the fixed steel plate 12 at the same time.
[0029] In the embodiment, there are thirteen reduction auxiliary assemblies 11 in each row, and the fixed steel plate 12 is made of 8mm-thick high-carbon steel and has a length of 1m and a width of 5cm. Thirteen circular holes with a diameter of 3cm are first punched on the fixed steel plate 12 to fix the reduction auxiliary assemblies 11, and then 6mmn threaded holes are punched on both sides of the circular holes with a diameter of 3cm as the fixing holes of the bolts 4.
[0030] The working principle of the utility model is as follows:
[0031] When the walking trolley 9 runs to the front end of the supporting steel plate 14, the walking wheel 10 steps on the two rows of deceleration auxiliary components 11 and continues to move to the rear end of the supporting steel plate 14. In the process of walking, the friction part 1 first plays a role of friction deceleration. When walking to the rear end of the supporting steel plate 14, the walking wheel 10 steps on the deceleration auxiliary component 11 below which there is a spring 13, the spring 13 provides a reverse action so that the deceleration auxiliary component 11 can tightly adhere to the walking wheel 10, increase the friction coefficient and improve the stopping effect, at the same time, under the action of the movable shaft 16, the fixed steel plate 12 rotates, the rear half part sinks, triggers the terminal limiting component 15, and after triggering, can remind the operator that the operator has walked to the terminal area and needs to stop immediately.
Claims
1. A terminal deceleration device applied to a large loading device, characterized by, The application relates to a horizontal support steel plate, a movable shaft is arranged in the middle of the top surface of the support steel plate and can rotate in a horizontal plane, a fixed steel plate is fixedly connected to the top of the movable shaft, two rows of deceleration auxiliary assemblies are arranged on the fixed steel plate. The deceleration auxiliary assembly comprises a cylindrical column body, a hemispherical friction part is arranged on the top of the column body, the column body is fixedly installed on the fixed steel plate through two semicircular first sheaths and second sheaths, the first sheath is fixedly connected with the second sheath and the fixed steel plate at the same time. Two rows of springs are arranged on the support steel plate, each row of the springs is arranged below each row of the deceleration auxiliary assemblies respectively, and the springs are attached to the rear end of the support steel plate. A terminal limiting assembly is arranged on the support steel plate, the terminal limiting assembly is arranged below the fixed steel plate and limits the movement of the fixed steel plate relative to the movable shaft.
2. The terminal reduction device for a large-scale loading apparatus according to claim 1, characterized by The fixed steel plate is also divided into two parts, and two rows of the deceleration auxiliary assemblies are arranged on the corresponding fixed steel plates respectively.
3. The terminal reduction device for a large-scale loading apparatus according to claim 1, characterized by The first sheath and the second sheath are fixedly connected and wrap the outer side surface of the column body.
4. The terminal reduction gear for a large-scale loading device according to claim 3, characterized by The first sheath and the second sheath are fixedly connected and wrap the outer side surface of the column body.
5. The terminal reduction device for a large-scale loading apparatus according to claim 3, characterized by First mounting holes are arranged on the two sides of the first sheath and the second sheath respectively.
6. The terminal reduction device for a large-scale loading apparatus according to claim 5, characterized by Left mounting plates and right mounting plates are arranged below the first mounting holes on the two sides of the first sheath and the second sheath respectively, the left mounting plates and the right mounting plates have different heights, and the heights of the left mounting plates and the right mounting plates on the first sheath are matched with the heights of the left mounting plates and the right mounting plates on the second sheath.
7. The terminal reduction device for a large-scale loading apparatus according to claim 6, characterized by Second mounting holes are arranged on the left mounting plates and the right mounting plates, and the deceleration auxiliary assemblies are connected with the fixed steel plate through bolts arranged in the second mounting holes.