Unpowered turning device for head materials of belt conveyor
By designing a non-powered material turning device at the head of a belt conveyor, the material's own weight is used to achieve layered turning, which solves the problem of poor heat dissipation under high production capacity, improves material cooling efficiency, and ensures the continuity and safety of production.
Patent Information
- Application Number
- CN202520233941.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-14
AI Technical Summary
In existing technologies, belt conveyors accumulate thick layers of material under high capacity loads, resulting in poor heat dissipation. In summer, when air temperatures are high and ventilation is poor, the material cannot be effectively cooled, affecting the continuity and safety of packaging operations.
Design a non-powered material turning device for the head of a belt conveyor, including a material distribution section, an upper turning section and a lower turning section. By setting up material distribution flaps and chute outer plates, the material is turned over in layers by its own weight, making full use of the cooling time during transportation.
It achieves material layering and flipping without energy consumption, improves material cooling efficiency, ensures sufficient cooling of materials during transportation, and guarantees the continuity and safety of production.
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Figure CN223737067U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of post-treatment device of potash fertilizer preparation, especially to a belt conveyor head material unpowered material turning device. BACKGROUND
[0002] In the production process of potassium chloride, the wet potassium chloride product produced by flotation method or hot melt crystallization method needs to be dried by a drying system before becoming the final potassium chloride powder product. The temperature of the potassium chloride powder dried by the drying system can reach 100-120 DEG C. If the potassium chloride powder is directly packaged without cooling, it will seriously affect the equipment operation of the packaging operation and threaten the safety of the operators, and the high-temperature material will also cause the deformation of the plastic packaging woven bag, resulting in the "high-temperature bag burning" condition, which seriously affects the continuity and stability of the production operation.
[0003] In the prior art, the commonly used powder cooling methods include cold storage cooling, natural cooling, airing room cooling, fluidized bed cooling, etc. The natural cooling method is generally used in the potassium salt industry in China. In the process of transporting the potassium chloride powder dried by the belt from the drying to the packaging operation section, the material is gradually cooled by using the natural heat radiation and natural heat convection of the potassium chloride powder, so as to meet the requirements of the packaging operation on the material temperature. However, when the device capacity load is large, the material accumulation thickness of the conveying belt is thick, the air contact surface is relatively small, the heat dissipation is poor, and in the case of high air temperature and poor ventilation in summer, the heat exchange between the material and the air is insufficient, which will cause the material to be unable to be cooled to meet the requirements of the packaging operation. CONTENT OF THE UTILITY MODEL
[0004] The utility model solves the technical problem that the device capacity load is large, the material accumulation thickness of the conveying belt is thick, the air contact surface is relatively small, the heat dissipation is poor, and in the case of high air temperature and poor ventilation in summer, the heat exchange between the material and the air is insufficient, which will cause the material to be unable to be cooled to meet the requirements of the packaging operation, and provides a belt conveyor head material unpowered material turning device.
[0005] The utility model solves the technical problem by adopting the technical scheme of a belt conveyor head material unpowered material turning device, which comprises a material distribution section, an upper turning section and a lower turning section, wherein the material distribution section, the upper turning section and the lower turning section are connected in sequence from top to bottom.
[0006] The top of the material distribution section is connected with the bottom of the standard discharge hopper of the head of the material feeding belt conveyor, the upper turning section is fixedly connected to the bottom of the material distribution section, and the lower turning section is fixedly connected below the upper turning section.
[0007] The material distributing section is provided with a material distributing flap valve for separating the material, the upper turning section is provided with a transverse partition plate to divide the inside into two passages, the lower turning section is provided with a longitudinal partition plate to divide the inside into two passages, the transverse partition plate and the longitudinal partition plate are staggered, the two passages of the upper turning section and the two passages of the lower turning section correspond and communicate with each other, the two passages of the upper turning section are staggered in space, and the two passages of the lower turning section are gradually aligned in space.
[0008] Further, the material distributing section is formed by four rectangular chute outer plates, and the material distributing section is a chute and is provided with the material distributing flap valve, which divides the chute into a material distributing left chute and a material distributing right chute.
[0009] Further, the material distributing flap valve is provided with a hand wheel for manual operation or is provided with an electric or pneumatic actuator for driving.
[0010] Further, the upper turning section is formed by six upper chute outer plates and a transverse partition plate, wherein three of the upper chute outer plates and the transverse partition plate enclose an upper section left chute, and the other three of the upper chute outer plates and the transverse partition plate enclose an upper section right chute; the inlets of the upper section left chute and the upper section right chute are aligned, the chute bodies are gradually staggered, and the outlets are completely staggered.
[0011] Further, the lower turning section is formed by six lower chute outer plates and a longitudinal partition plate, wherein three of the lower chute outer plates and the longitudinal partition plate enclose a lower section left chute, and the other three of the lower chute outer plates and the longitudinal partition plate enclose a lower section right chute; the inlets of the lower section left chute and the lower section right chute are staggered, the chute bodies are gradually aligned, and the outlets are completely aligned.
[0012] Further, the material distributing left chute, the upper section left chute and the lower section left chute are sequentially connected to form an upper material passage, and the material distributing right chute, the upper section right chute and the lower section right chute are sequentially connected to form a lower material passage.
[0013] The utility model has the following beneficial technical effects:
[0014] 1. The device is simple, occupies small space and has small investment, realizes material layering and turning by using the gravity of the material itself, and has no energy consumption.
[0015] 2. After the material on the belt conveyor is turned without power by using the device, the lower layer of the material on the feeding belt is turned to the upper layer, which is beneficial to fully utilize the transportation process of the material on the receiving belt to realize the full cooling of the material. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a front view of an embodiment of a head material non-powered turning device of a belt conveyor of the utility model;
[0017] Figure 2 is a side view of a belt conveyor head material non-powered material turning device embodiment of the utility model;
[0018] Figure 3 is Figure 1 A-A view in the middle;
[0019] Figure 4 is Figure 1 B-B view in the middle;
[0020] Figure 5 is Figure 1 C-C view in the middle;
[0021] Figure 6 is the upper turning section and the lower turning section structure schematic diagram of a belt conveyor head material non-powered material turning device embodiment of the utility model;
[0022] Figure 7 is the upper turning section and the lower turning section structure schematic diagram of a belt conveyor head material non-powered material turning device embodiment of the utility model.
[0023] Mark explanation:
[0024] 1, material distribution section; 11, rectangular chute outer plate; 12, material distribution turning plate; 13, electric actuator; 2, upper turning section; 21, upper chute outer plate; 22, transverse partition plate; 3, lower turning section; 31, lower chute outer plate; 32, longitudinal partition plate. Specific implementation
[0025] The utility model will be further explained in detail in combination with the drawings and embodiments.
[0026] Referring to Figure 1 , the embodiment includes material distribution section 1, upper turning section 2 and lower turning section 3, material distribution section 1, the upper turning section 2, the lower turning section 3 are connected in turn from top to bottom, and the chute of material distribution section 1 is connected with the upper belt conveyor head funnel through rectangular end flange, and the bottom outlet of the chute of the lower turning section 3 is in the lower belt conveyor receiving groove.
[0027] Referring to Figure 1 and Figure 2In another embodiment, the material distribution flap can be driven by a manual or pneumatic actuator, and the position of the material distribution flap is usually fixed, and only when the proportion of the material distribution is adjusted, the material distribution flap will be operated. The material distribution flap divides the chute into a material distribution left chute and a material distribution right chute, and the material on the belt conveyor is divided by the material distribution flap into upper layer material and lower layer material, which enters the material distribution left chute and the material distribution right chute respectively.
[0028] The upper turning section 2 is formed by six upper chute outer plates 21 and a transverse partition plate 22, and the upper chute outer plates 21 and the transverse partition plate 22 are all trapezoidal. Three of the upper chute outer plates 21 and the transverse partition plate 22 enclose an upper left chute, and the other three of the upper chute outer plates 21 and the transverse partition plate 22 enclose an upper right chute, that is, the transverse partition plate 22 divides the upper turning section 2 into two parts. Each of the upper left chute and the upper right chute forms a channel separately. The entrances of the upper left chute and the upper right chute are aligned, the channel bodies are gradually staggered, and the exits are completely staggered. Specifically, two of the three upper chute outer plates 21 on one side are offset to the left relative to the vertical line of the ground, and correspondingly, two of the three upper chute outer plates 21 on the other side are offset to the right relative to the vertical line of the ground. The left and right directions of the offset are the left and right directions that can extend to both sides at the entrance, rather than the left and right directions that can only widen at the entrance, so that the channel body is gradually staggered to both sides based on the aligned entrance. The material passes through the upper turning section 2 from top to bottom, and the channels are staggered front and back and misaligned left and right in space under the guidance of the upper chute outer plates 21.
[0029] The lower turning section 3 is formed by six lower chute outer plates 31 and a longitudinal partition plate 32, and the lower chute outer plates 31 and the longitudinal partition plate 32 are also trapezoidal. Three of the lower chute outer plates 31 and the longitudinal partition plate 32 enclose a lower left chute, and the other three of the lower chute outer plates 31 and the longitudinal partition plate 32 enclose a lower right chute, that is, the longitudinal partition plate 32 divides the lower turning section 3 into two parts. Each of the lower left chute and the lower right chute forms a channel separately. The entrances of the lower left chute and the lower right chute are staggered, the channel bodies are gradually aligned, and the exits are completely aligned. Specifically, two of the three lower chute outer plates 31 on one side are offset forward relative to the vertical line of the ground, and correspondingly, two of the three lower chute outer plates 31 on the other side are offset backward relative to the vertical line of the ground. The front and back directions of the offset are the front and back directions of the transverse partition plate 22, so that the channel body is gradually aligned to the middle based on the staggered entrance. The material passes through the upper turning section 2 from top to bottom, and the channels are aligned left and right in space under the guidance of the lower chute outer plates 31.
[0030] In addition, in the material distributing section 1, the upper turning section 2 and the lower turning section 3, the material distributing left groove, the upper section left groove and the lower section left groove are sequentially connected to form an upper material passage, and the material distributing right groove, the upper section right groove and the lower section right groove are sequentially connected to form a lower material passage.
[0031] The implementation principle of the head material non-powered turning device of the belt conveyor in the embodiment of the utility model is as follows:
[0032] When the material on the feeding belt conveyor enters the head material non-powered turning device of the belt conveyor, the material is first separated into upper material and lower material after passing through the material distributing turning plate of the material distributing section 1, and then the two passages are staggered in space under the guide effect of the outer wall of the chute when passing through the upper turning section 2.
[0033] In the lower turning section 3, the two passages staggered in space are aligned left and right in space under the guide effect of the outer wall of the chute, and finally fall onto the lower material receiving conveyor belt arranged perpendicularly or at a large included angle with the feeding conveyor belt, and the upper material falls upstream of the movement direction of the belt conveyor, and the lower material falls downstream of the movement direction of the belt conveyor, so that the lower material of the belt conveyor is finally turned to the upper layer.
[0034] The above are preferred embodiments of the utility model, and do not limit the protection scope of the utility model. In the embodiments, the same parts are denoted by the same reference numerals. It should be noted that the words "front", "back", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "inner" and "outer" refer to the directions towards or away from the geometric center of a specific part. Therefore, any equivalent changes made according to the structure, shape and principle of the utility model should be covered within the protection scope of the utility model.
Claims
1. A head material non-powered turning device for a belt conveyor, characterized by, It comprises a material distributing section (1), an upper turning section (2) and a lower turning section (3), which are connected in sequence from top to bottom. The top of the material distributing section (1) is connected with the bottom of a standard discharge hopper of a head of a belt conveyor, the upper turning section (2) is fixedly connected to the bottom of the material distributing section (1), and the lower turning section (3) is fixedly connected below the upper turning section (2). The material distributing section (1) is provided with a material distributing flap valve for separating materials, the upper turning section (2) is provided with a transverse partition plate (22) for separating the interior into two passages, the lower turning section (3) is provided with a longitudinal partition plate (32) for separating the interior into two passages, the transverse partition plate (22) and the longitudinal partition plate (32) are arranged staggeredly, the two passages of the upper turning section (2) and the two passages of the lower turning section (3) correspond to and communicate with each other, the two passages of the upper turning section (2) are staggered in space, and the two passages of the lower turning section (3) are gradually aligned in space.
2. A head material non-powered flipping device of a belt conveyor according to claim 1, characterized in that, The material distributing section (1) is formed by four rectangular chute outer plates (11), and the material distributing section (1) is a chute and is provided with the material distributing flap valve, which separates the chute into a material distributing left chute and a material distributing right chute.
3. A head material non-powered flipping device of a belt conveyor according to claim 1, characterized in that, The material distributing flap valve is provided with a hand wheel for manual operation or is provided with an electric or pneumatic actuator for driving.
4. A head material non-powered flipping device of a belt conveyor according to claim 1, characterized in that, The upper turning section (2) is formed by six upper chute outer plates (21) and a transverse partition plate (22), three of the upper chute outer plates (21) and the transverse partition plate (22) enclose an upper left chute, and the other three of the upper chute outer plates (21) and the transverse partition plate (22) enclose an upper right chute; the inlets of the upper left chute and the upper right chute are aligned, the chute bodies are gradually staggered, and the outlets are completely staggered.
5. A head material non-powered flipping device of a belt conveyor according to claim 1, characterized in that, The lower turning section (3) is formed by six lower chute outer plates (31) and a longitudinal partition plate (32), three of the lower chute outer plates (31) and the longitudinal partition plate (32) enclose a lower left chute, and the other three of the lower chute outer plates (31) and the longitudinal partition plate (32) enclose a lower right chute; the inlets of the lower left chute and the lower right chute are staggered, the chute bodies are gradually aligned, and the outlets are completely aligned.
6. A head material non-powered flipping device of a belt conveyor according to claim 2, characterized in that, The material distributing left chute, the upper left chute and the lower left chute are connected in sequence to form an upper material passage, and the material distributing right chute, the upper right chute and the lower right chute are connected in sequence to form a lower material passage.