Filling equipment for cable fireproof coating
By designing scraping and moving components, the problems of paint residue on the inner wall of the mixing drum and fixed filling head height were solved, realizing efficient cleaning and automated filling of cable fireproof coating filling equipment, improving production efficiency and adaptability.
Patent Information
- Application Number
- CN202520128824.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-20
AI Technical Summary
The existing equipment lacks a cleaning device for residual coating on the inner wall of the mixing drum, resulting in material waste and equipment blockage. Furthermore, the fixed height of the filling head makes it difficult to adapt to diverse production needs, leading to low production efficiency.
The scraping assembly is designed to use a motor-driven rotating rod to move a scraper and a cleaning plate to clean the inner wall of the mixing cylinder. Combined with the moving assembly and the liquid injection assembly, it enables automated filling, ensuring that the filling head height can adapt to different bottle sizes and improving production efficiency.
It achieves efficient cleaning of the coating on the inner wall of the mixing drum, ensuring filling accuracy and efficiency, reducing material waste, adapting to diverse production needs, and improving equipment operation stability and safety.
Smart Images
Figure CN223737689U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filling equipment technical field, more specifically, it relates to a cable fireproof paint's filling equipment. BACKGROUND
[0002] In the prior art, the existing equipment lacks a cleaning device for residual paint on the inner wall of the mixing cylinder, and the paint after mixing is prone to adhering to the cylinder wall or the bottom, resulting in material waste and increasing the difficulty of subsequent cleaning work. If thorough cleaning is not performed for a long time, it may also cause equipment blockage or cross-contamination, affecting production efficiency.
[0003] In actual production, different batches of packaging bottles may have different heights and sizes, especially in the case of increasing demand for customized production, the filling equipment needs to adjust the height of the filling head flexibly according to the bottle specifications. However, the existing equipment lacks flexibility in this regard, and the height of the filling head is often fixed, requiring downtime or even manual adjustment during the adjustment process, which is time-consuming and labor-intensive, and cannot meet the diversified production needs.
[0004] The existing filling equipment usually adopts single-head or single-station design, which means that only one bottle can be processed in one filling process. This design may barely meet the needs of small-batch production, but in the case of mass production, the production efficiency is obviously insufficient. The one-bottle-at-a-time filling method increases the operation time and labor cost, making it difficult to meet the needs of industrial large-scale production. SUMMARY
[0005] (I) Technical problem solved
[0006] To solve the technical problems of the existing equipment lacking a cleaning device for residual paint on the inner wall of the mixing cylinder mentioned in the background, the utility model provides a cable fireproof paint filling equipment.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a cable fireproof paint filling equipment, comprising a bottom plate, a scraping assembly is arranged on the bottom plate, the scraping assembly comprises a fixing frame, a mixing cylinder, a motor, a material injection pipe and a rotating rod, the fixing frame is arranged on the top of the bottom plate, the mixing cylinder is arranged on the fixing frame, the motor is arranged on the top of the mixing cylinder, the material injection pipe is arranged at one end of the top of the mixing cylinder, the rotating rod is connected to the output end of the motor, one end of the bottom plate is provided with a moving assembly, the moving assembly comprises a mounting frame, a fixed rod and a first air cylinder, the mounting frame is arranged on one side of the bottom plate, the fixed rod is arranged on the mounting frame, and the first air cylinder is arranged on the top of the fixed rod.
[0009] The utility model further sets up, install the rotating ring on the rotating lever, be equipped with first connecting rod and second connecting rod on the rotating ring connection, through the cooperation of each component makes the promotion completes the scraping process to the mixing cylinder inner wall.
[0010] The utility model further sets up, be equipped with the scraper on the first connecting rod connection, be equipped with the cleaning plate on the second connecting rod connection, the scraper and the cleaning plate are mixed cylinder's inside close -fit, through the cooperation of each component makes the promotion completes the cleaning process to the mixing cylinder inner wall.
[0011] The utility model further sets up, the output of first pneumatic cylinder is equipped with the sliding plate connection, the sliding plate is connected in the fixed link on the sliding, install the mounting plate on the fixed link, be equipped with the guide plate on the sliding plate connection, the guide plate is connected in the mounting plate on the sliding, the output of first pneumatic cylinder is equipped with the sliding frame connection, through the cooperation of each component makes the promotion completes the movement process to the sliding plate.
[0012] The utility model further sets up, be equipped with the liquid injection bottle on the sliding frame, the liquid injection bottle is provided with a plurality of, be equipped with the connecting pipe between the liquid injection bottle, be equipped with the hose between the connecting pipe and the mixing cylinder, install the nozzle on the liquid injection bottle bottom, through the cooperation of each component makes the promotion completes the extrusion process to the paint after stirring.
[0013] The utility model further sets up, be equipped with the liquid injection subassembly on the sliding frame, the liquid injection subassembly includes second pneumatic cylinder, moving plate and pressure lever, second pneumatic cylinder fixed mounting is in the sliding frame, the moving plate is connected in the output of second pneumatic cylinder, the pressure lever is evenly connected on the moving plate, through the cooperation of each component makes the promotion completes the movement process to the pressure lever.
[0014] The utility model further sets up, be equipped with the pressure plate on the pressure lever connection, the pressure plate is connected in the liquid injection bottle inside, and with the inside of liquid injection bottle close -fit, the outside of mounting frame installs the support frame, be equipped with the conveyer belt on the support frame, through the cooperation of each component makes the promotion completes the movement process to the pressure plate.
[0015] The utility model further sets up, install the baffle on the conveyer belt both ends, place the bottle body on the conveyer belt, the number of bottle body is compatible with the liquid injection bottle, through the cooperation of each component makes the promotion completes the injection process to the paint.
[0016] (Three) beneficial effects
[0017] Compared with the prior art, the utility model provides a kind of cable fire-retardant paint filling equipment, with following beneficial effects:
[0018] 1、The scraping assembly is driven to rotate by the motor, the rotation of the rotating rod drives the rotation of the rotating ring and the connecting rod, the scraper and the cleaning plate are tightly attached to the inner wall of the mixing cylinder for scraping and cleaning operation, paint residues on the inner wall of the mixing cylinder can be efficiently removed, waste is reduced, the close movement of the scraper and the cleaning plate ensures the thoroughness of cleaning, avoids interference of residual paint on subsequent operation, the structure is compact, the automatic scraping process is realized through simple mechanical transmission, and the overall operation efficiency of the equipment is improved.
[0019] 2、The movement assembly drives the movement of the sliding plate and the sliding frame through the first air cylinder, so that the liquid injection bottle can be accurately aligned and moved above the bottle body, and automatic operation is realized, which ensures the accurate butt joint between the liquid injection bottle and the bottle body, improves the filling efficiency and accuracy, the design of the sliding plate and the guide plate increases the stability and guidance of the movement, avoids shaking or deviation during equipment operation, the movement process of the sliding frame is highly automated, reduces manual intervention, and improves the convenience and safety of operation.
[0020] 3、The liquid injection assembly drives the movement of the moving plate and the pressing rod through the second air cylinder, so that the pressing plate slides in the liquid injection bottle, and the paint is uniformly extruded into the bottle body through the nozzle. This operation mode realizes accurate filling of the paint from the liquid injection bottle to the bottle body, ensures the accuracy of the filling amount, reduces waste, and the pressing plate slides along the inner wall to fully utilize the paint resources in the liquid injection bottle, avoid residual paint remaining in the bottle, the overall design structure is reasonable, the filling process is stable and efficient, and the problems of unevenness or pollution caused by manual filling are avoided. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a whole structure schematic view of the cable fireproof paint filling equipment in the utility model;
[0022] Figure 2 It is a structure schematic view of the scraping assembly in the utility model;
[0023] Figure 3 It is a structure schematic view of the movement assembly in the utility model;
[0024] Figure 4 It is a structure schematic view of the liquid injection assembly in the utility model;
[0025] Figure 5 It is a sectional structure schematic view of the liquid injection assembly in the utility model.
[0026] In the figure: 1, the base plate; 2, the fixed frame; 3, the mixing cylinder; 4, the motor; 5, the injection pipe; 6, the rotating rod; 7, the mounting frame; 8, the fixed rod; 9, the first cylinder; 10, the rotating ring; 11, the first connecting rod; 12, the second connecting rod; 13, the scraper; 14, the cleaning plate; 15, the sliding plate; 16, the mounting plate; 17, the guide plate; 18, the sliding frame; 19, the liquid injection bottle; 20, the connecting pipe; 21, the hose; 22, the nozzle; 23, the second cylinder; 24, the moving plate; 25, the pressing rod; 26, the pressing plate; 27, the support frame; 28, the conveying belt; 29, the baffle; 30, the bottle body. DETAILED DESCRIPTION
[0027] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0029] In the present application, unless otherwise stated, the directions used such as "up, down" are generally with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravity directions; similarly, for the convenience of understanding and description, "left, right" are generally with respect to the left and right shown in the drawings; "inner, outer" refer to the inner and outer with respect to the contour of each component itself, but the above directional words are not used to limit the present application.
[0030] Please refer to Figures 1-5 A cable fireproof coating filling equipment, including base plate 1, the base plate 1 is provided with scraping assembly, and the scraping assembly includes fixed frame 2, mixing cylinder 3, motor 4, injection pipe 5 and rotating rod 6, the fixed frame 2 is set on the top of base plate 1, the mixing cylinder 3 is set on the fixed frame 2, the motor 4 is set on the top of mixing cylinder 3, the injection pipe 5 is set on one end of the top of mixing cylinder 3, the rotating rod 6 is connected at the output end of motor 4, one end of base plate 1 is provided with moving assembly, and the moving assembly includes mounting frame 7, fixed rod 8 and first cylinder 9, the mounting frame 7 is set on one side of base plate 1, the fixed rod 8 is set on the mounting frame 7, and the first cylinder 9 is set on the top of fixed rod 8.
[0031] The rotating ring 10 is installed on the rotating rod 6, and the first connecting rod 11 and the second connecting rod 12 are connected on the rotating ring 10.
[0032] The scraper 13 is connected on the first connecting rod 11, and the cleaning plate 14 is connected on the second connecting rod 12, and the scraper 13 and the cleaning plate 14 are tightly attached to the inner side of mixing cylinder 3.
[0033] The output end of the first cylinder 9 is connected with a sliding plate 15, the sliding plate 15 is slidingly connected with the fixed rod 8, the fixed rod 8 is provided with a mounting plate 16, the sliding plate 15 is provided with a guide plate 17, the guide plate 17 is slidingly connected with the mounting plate 16, and the output end of the first cylinder 9 is provided with a sliding frame 18.
[0034] The sliding frame 18 is provided with a plurality of liquid injection bottles 19, the liquid injection bottles 19 are connected with a connecting pipe 20, the connecting pipe 20 and the mixing cylinder 3 are connected with a hose 21, and the bottom of the liquid injection bottle 19 is provided with a nozzle 22.
[0035] In the embodiment, in use, paint is injected into the mixing cylinder 3 along the injection cylinder, after the mixing process is completed, the material in the mixing cylinder 3 flows out along the hose 21, when it is necessary to completely scrape the paint remaining on the surface of the mixing cylinder 3, the motor 4 is started to drive the rotating rod 6 at the output end to rotate, and during the rotation process, the rotating ring 10 on the rotating rod 6 is rotated, so that the first connecting rod 11 and the second connecting rod 12 on the rotating ring 10 are rotated, during the rotation process, the scraper 13 and the cleaning plate 14 are continuously driven to rotate along the inner wall of the mixing cylinder 3, so that the paint remaining on the inner wall of the mixing cylinder 3 is scraped, after the scraping process is completed, it flows out along the hose 21 on the mixing cylinder 3, and then flows into the liquid injection bottle 19 along the connecting pipe 20, then the bottle body 30 is conveyed to the appropriate position along the conveying belt 28, and during the conveying process, the bottle body 30 is protected by the baffles 29 at both ends of the conveying belt 28, after being conveyed to the appropriate position, the first cylinder 9 is started to drive the sliding plate 15 at the output end to slide along the fixed rod 8, and during the sliding movement process, the guide plate 17 on the sliding plate 15 moves along the mounting plate 16 on the fixed rod 8, so that it plays a guiding role during the movement process, and during the movement of the moving frame, the liquid injection bottles 19 on the moving frame are moved, and when they are in close contact with the bottle body 30, the first cylinder 9 is stopped.
[0036] Please refer to Figures 4-5 , as a cable fireproof paint filling equipment embodiment of the liquid injection assembly: the sliding frame 18 is provided with a liquid injection assembly, the liquid injection assembly comprises a second cylinder 23, a moving plate 24 and a pressing rod 25, the second cylinder 23 is fixedly installed on the sliding frame 18, the moving plate 24 is connected with the output end of the second cylinder 23, and the pressing rod 25 is uniformly connected with the moving plate 24.
[0037] The pressing plate 26 is connected to the pressing rod 25 and is slidably connected to the inside of the liquid injection bottle 19 and tightly contacts the inside of the liquid injection bottle 19. The support frame 27 is arranged on the outside of the mounting frame 7, and the conveying belt 28 is arranged on the support frame 27.
[0038] The conveying belt 28 is provided with the baffle 29 at both ends, and the bottle body 30 is arranged on the conveying belt 28. The number of the bottle body 30 is matched with the liquid injection bottle 19.
[0039] More specifically, the second cylinder 23 is started to drive the moving plate 24 at the output end to move, and the plurality of pressing rods 25 on the moving plate 24 are driven to move along the liquid injection bottle 19. The pressing plate 26 on the pressing rod 25 is driven to slide along the inner wall of the liquid injection bottle 19. The paint in the liquid injection bottle 19 is continuously squeezed out of the nozzle 22 into the bottle body 30, so that the filling process of the paint is completed.
[0040] In summary, when the whole device is used or operated: in the use process, the paint is injected into the mixing cylinder 3 through the injection cylinder, and after the mixing process is completed, the material in the mixing cylinder 3 flows out through the hose 21. When it is necessary to completely scrape the paint remaining on the surface of the mixing cylinder 3, the motor 4 is started to drive the rotating rod 6 at the output end to rotate, and during the rotation process, the rotating ring 10 on the rotating rod 6 is driven to rotate, so that the first connecting rod 11 and the second connecting rod 12 on the rotating ring 10 are driven to rotate. During the rotation process, the scraper 13 and the cleaning plate 14 are continuously driven to rotate along the inner wall of the mixing cylinder 3, so that the paint remaining on the inner wall of the mixing cylinder 3 is scraped. After the scraping process is completed, it flows out through the hose 21 on the mixing cylinder 3, and then flows into the liquid injection bottle 19 through the connecting pipe 20. Then, the bottle body 30 is conveyed and moved to the appropriate position along the conveying belt 28 by the conveying belt 28, and during the conveying process, the bottle body 30 is protected by the baffles 29 at both ends of the conveying belt 28. After being conveyed to the appropriate position, the first cylinder 9 is started to drive the sliding plate 15 at the output end to slide along the fixed rod 8, and during the sliding movement process, the guide plate 17 on the sliding plate 15 moves along the mounting plate 16 on the fixed rod 8, which plays a guiding role during the movement process. During the movement of the moving frame, the liquid injection bottle 19 on the moving frame is driven to move, and the driving of the first cylinder 9 is stopped when the liquid injection bottle 19 is moved to tightly contact the bottle body 30.
[0041] By starting the second cylinder 23, the moving plate 24 of the output end is moved, and in the moving process, the plurality of pressing rods 25 on the moving plate 24 are moved along the liquid injection bottle 19, and in the moving process, the pressing plate 26 on the pressing rod 25 is slid along the inner wall of the liquid injection bottle 19. With the continuous movement, the paint in the liquid injection bottle 19 is extruded along the nozzle 22 into the bottle body 30, thereby completing the filling process of the paint.
[0042] In all the above-mentioned solutions, the connection between the two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection or other known connection mode, which will not be described one by one. In the above, whenever it is mentioned that it is fixedly connected, it is preferred to be welded. Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model. The scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A filling device for cable fire retardant coating, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a scraping assembly, the scraping assembly comprises a fixed frame (2), a mixing cylinder (3), a motor (4), a material injection pipe (5) and a rotating rod (6), the fixed frame (2) is arranged on the top of the bottom plate (1), the mixing cylinder (3) is arranged on the fixed frame (2), the motor (4) is arranged on the top of the mixing cylinder (3), the material injection pipe (5) is arranged on one end of the top of the mixing cylinder (3), the rotating rod (6) is connected to the output end of the motor (4), one end of the bottom plate (1) is provided with a moving assembly, the moving assembly comprises a mounting frame (7), a fixed rod (8) and a first air cylinder (9), the mounting frame (7) is arranged on one side of the bottom plate (1), the fixed rod (8) is arranged on the mounting frame (7), and the first air cylinder (9) is arranged on the top of the fixed rod (8).
2. The cable fire retardant coating filling apparatus according to claim 1, wherein: A rotating ring (10) is arranged on the rotating rod (6), and a first connecting rod (11) and a second connecting rod (12) are connected to the rotating ring (10).
3. The filling apparatus of claim 2, wherein: the filling apparatus further comprises a first valve and a second valve. A scraper (13) is connected to the first connecting rod (11), and a cleaning plate (14) is connected to the second connecting rod (12); the scraper (13) and the cleaning plate (14) are tightly attached to the inner side of the mixing cylinder (3).
4. The filling apparatus of claim 3, wherein: the filling apparatus further comprises a first valve and a second valve. A sliding plate (15) is connected to the output end of the first air cylinder (9), the sliding plate (15) is slidably connected to the fixed rod (8), a mounting plate (16) is arranged on the fixed rod (8), a guide plate (17) is connected to the sliding plate (15), the guide plate (17) is slidably connected to the mounting plate (16), and a sliding frame (18) is connected to the output end of the first air cylinder (9).
5. The filling apparatus of claim 4, wherein: the filling apparatus further comprises a first valve and a second valve. A plurality of liquid injection bottles (19) are arranged on the sliding frame (18), connecting pipes (20) are connected between the liquid injection bottles (19), hoses (21) are connected between the connecting pipes (20) and the mixing cylinder (3), and nozzles (22) are arranged on the bottom of the liquid injection bottles (19).
6. The filling apparatus of claim 5, wherein: A liquid injection assembly is arranged on the sliding frame (18), the liquid injection assembly comprises a second air cylinder (23), a moving plate (24) and pressing rods (25), the second air cylinder (23) is fixedly arranged on the sliding frame (18), the moving plate (24) is connected to the output end of the second air cylinder (23), and the pressing rods (25) are evenly connected to the moving plate (24).
7. The filling apparatus of claim 6, wherein: A pressing plate (26) is connected to the pressing rod (25), the pressing plate (26) is slidably connected to the inside of the liquid injection bottle (19) and tightly attached to the inner side of the liquid injection bottle (19), a support frame (27) is arranged on the outside of the mounting frame (7), and a conveying belt (28) is arranged on the support frame (27).
8. The filling apparatus of claim 7, wherein: Baffle plates (29) are arranged at both ends of the conveying belt (28), bottle bodies (30) are placed on the conveying belt (28), and the number of the bottle bodies (30) is matched with the number of the liquid injection bottles (19).