Sludge drying and forming device

By adopting a combination structure of vertical baffles, movable seats and side pressure plates in the sludge drying and molding device, the problem of sludge cracking or breaking apart is solved by drying first and then molding, and the stable molding and efficient discharge of sludge are achieved.

CN223737914UActive Publication Date: 2025-12-30北控(杭州)生态环境投资有限公司
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Patent Information

Application Number
CN202520012845.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-12-30
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

In existing technologies, sludge is prone to cracking or crumbling during the drying process, making it difficult to effectively discharge after molding and affecting treatment efficiency.

Method used

The molding space is formed by vertical baffles, movable seats and side pressure plates. The sludge is dried first and then molded. Hot air in the heating chamber is used to dry the sludge, and then it is squeezed into blocks by the side pressure plates to avoid cracking or breaking.

Benefits of technology

It achieves stable sludge formation and efficient discharge, improves treatment efficiency, and avoids problems such as cracking or breakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge drying and forming device which comprises a base and a conveying belt circularly and movably arranged on the base, a heating cavity and a discharging port are formed in the base, a vertical baffle and a movable seat which are located between the heating cavity and the discharging port are arranged in the base, lateral pressing plates are symmetrically arranged on the movable seat in a sliding mode, and the lateral pressing plates are arranged on the base in a sliding mode. The movable seat is driven to vertically abut against the upper surface of the conveying belt so that the conveying belt, the vertical baffle, the movable seat and the lateral pressing plates can define a forming space, and the lateral pressing plates are driven to be relatively close to each other so as to stretch into the forming space to extrude sludge materials. According to the sludge drying and forming device provided by the utility model, the vertical baffle plate, the movable seat and the lateral pressing plate are positioned on the rear side of the heating cavity, so that sludge materials are dried and then formed, the problem that the sludge which is dried after being formed is cracked or broken is avoided, the sludge materials are convenient to form and discharge, and the sludge drying and forming device is simple in structure and convenient to operate. The treatment efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sludge treatment device technical field, concretely related to a sludge drying and forming device. BACKGROUND

[0002] Sludge treatment is the process of reducing, stabilizing and harmless treatment of sludge, the higher the degree of sewage treatment, the more sludge residues need to be treated, unless the land treatment or sewage lagoon is used to treat sewage, otherwise the general sewage treatment plant must be provided with sludge treatment facilities.

[0003] According to the announcement number CN208933213U, the announcement date: 2019.06.04, a kind of sludge drying and forming device is disclosed, including base, the lower end outer surface of the base is fixedly installed with universal wheel, the inside of the base is fixedly installed with fan, the upper end outer surface of the base is fixedly installed with frame, and the upper end of frame is installed with hydraulic telescopic rod, the lower end part of the hydraulic telescopic rod is installed with forming die, and the lower end part of forming die is installed with lower sealing plate, the both sides of the hydraulic telescopic rod are installed with vibration telescopic rod, and the tail end of vibration telescopic rod is fixedly installed with rubber head.The sludge drying and forming device can knock out the formed sludge by setting vibration telescopic rod, facilitate to dry sludge, and the sludge can be conveniently formed and dried by installing traction device, the size of well-dried mud block is same, convenient transportation, and drying is uniform, improve the effect of drying, improve the efficiency of drying.

[0004] In the prior art including the above-mentioned patent, the sludge is first injected into the storage box for molding by using the extrusion injection device, and then the molded sludge in the storage box is dropped onto the conveying belt for drying. However, the volume of the sludge will gradually decrease and crack during the drying process, which will cause the molded sludge to crack or crumble after drying, and the dried sludge is not convenient to discharge. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a sludge drying and forming device to solve the above-mentioned problems.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a sludge drying and forming device, comprising a base and a conveying belt arranged in a circulating manner on the base, a heating cavity and a discharge port are formed in the base, a vertical baffle and a movable seat are arranged in the base between the heating cavity and the discharge port, a lateral pressing plate is symmetrically arranged on the movable seat and slides, the movable seat is vertically contacted with the upper surface of the conveying belt to form a molding space together with the conveying belt, the vertical baffle, the movable seat and the lateral pressing plate, and the lateral pressing plate is driven to move towards each other to extend into the molding space and extrude the sludge material.

[0007] As preferred, a chamfer is arranged on the movable seat to form a cutting portion, and the movable seat is vertically driven to make the cutting portion abut against the upper surface of the conveying belt.

[0008] As preferred, a mounting portion is arranged on the movable seat, a moving belt and a mounting roller are arranged on the mounting portion, the moving belt is sleeved on the two rotating mounting rollers to move in a loop, the belt surface of the moving belt is in parallel contact with the belt side surface of the conveying belt, the movable seat is driven to slide away from the conveying belt to make the moving belt be located on both sides of the upper surface of the conveying belt, and the movable seat is driven to slide to abut against the conveying belt to make the moving belt abut against the belt side surface of the conveying belt.

[0009] As preferred, a plurality of inner grooves are arranged on the outer belt surface of the conveying belt in a spaced manner, and the inner grooves are vertically arranged.

[0010] As preferred, the lateral pressing plate is located in the accommodating groove arranged on the mounting portion in a default state, the end surface of the lateral pressing plate is flush with the belt side surface of the conveying belt, the first end of the mounting roller is arranged with a friction groove in a circumferential array, and the first end of the mounting roller extends to the side wall of the accommodating groove through the extension hole arranged on the mounting portion to contact the lateral pressing plate.

[0011] As preferred, a driving shaft and a driving motor are arranged in the mounting portion, a second sliding portion is arranged on the lateral pressing plate, the second sliding portion is horizontally arranged on the mounting portion, the driving shaft is rotationally arranged and is coupled with the linear tooth groove arranged on the second sliding portion, and the output end of the driving motor is fixedly connected with the driving shaft.

[0012] In the above technical scheme, the sludge drying and forming device has the following beneficial effects: the vertical baffle, the movable seat and the lateral pressing plate are located at the rear side of the heating cavity, so that the sludge material is first dried and then formed, the problem that the sludge is cracked or broken after being formed and then dried is avoided, the sludge material is conveniently formed and discharged, and the treatment efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0014] Figure 1 The overall structure schematic view provided by the embodiment of the present application is provided.

[0015] Figure 2 The overall structure cross-sectional view provided by the embodiment of the present application is provided.

[0016] Figure 3 The overall structure cross-section view schematic diagram provided by the embodiment of the utility model;

[0017] Figure 4 The explosion structure schematic diagram of the movable seat, the vertical baffle and the lateral pressing plate provided by the embodiment of the utility model;

[0018] Figure 5 The explosion structure schematic diagram of the movable belt, the lateral pressing plate, the driving shaft and the driving motor provided by the embodiment of the utility model.

[0019] Mark explanation:

[0020] 1, base; 11, heating cavity; 12, discharge port; 13, vertical chute; 2, conveying belt; 21, rotating roller; 3, air supply pipe; 4, vertical baffle; 41, material guiding part; 51, movable seat; 511, cutting part; 512, mounting part; 5121, accommodating groove; 5122, protruding hole; 513, first sliding part; 514, proximity switch; 52, lateral pressing plate; 521, second sliding part; 53, driving cylinder; 6, movable belt; 61, inner groove; 7, installation roller; 71, friction groove; 81, driving shaft; 82, driving motor; 9, discharge plate. Specific implementation

[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the present disclosure clearer, the technical scheme of the embodiments of the present disclosure will be described clearly and completely below in combination with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present disclosure.

[0022] As Figures 1-5 shown, a sludge drying and forming device, including base 1 and circulating moving arrangement on conveying belt 2, base 1 is provided with heating cavity 11 and discharge port 12, base 1 is provided with vertical baffle 4 and movable seat 51 between heating cavity 11 and discharge port 12, movable seat 51 is symmetrically arranged with lateral pressing plate 52, movable seat 51 is driven to be vertically contacted on the upper surface of conveying belt 2 to make conveying belt 2, vertical baffle 4, movable seat 51 and lateral pressing plate 52 form forming space, lateral pressing plate 52 is driven to be relatively close to each other to extend into forming space and extrude sludge material.

[0023] Specifically, as Figure 2As shown in the base 1 is provided with the hot air into the heating cavity 11 3, and the discharge port 12 is also provided with a discharge plate 9, 9 is inclined and high end of the discharge plate 9 on the conveying belt 2 to complete the discharge of the conveying belt 2 on the sludge material, and the base 1 is rotatably provided with a rotating roller 21, the conveying belt 2 is sleeved on the rotating roller 21 to complete the circulating movement of the conveying belt 2, and as Figure 2 As shown, the upper side of the conveying belt 2 is moved horizontally from the heating cavity 11 to the discharge port 12 to transport the sludge material. First, the sludge material is placed on the upper surface of the conveying belt 2. The conveying belt 2 transports the sludge material through the heating cavity 11 to dry the sludge material. Then the conveying belt 2 transports the dried sludge material into the lower part of the vertical baffle 4. The movable seat 51 vertically slides downward to contact the conveying belt 2. At this time, the dried sludge material is continuously transported into the forming space surrounded by the conveying belt 2, the vertical baffle 4, the movable seat 51 and the lateral pressing plate 52. Then the lateral pressing plate 52 is driven to approach and extend into the forming space, thereby extruding the dried sludge material into blocks. Then the movable seat 51 vertically moves upward so that the blocky sludge material can be transported out of the base 1 by the conveying belt 2 and the discharge plate 9. The vertical baffle 4, the movable seat 51 and the lateral pressing plate 52 are located behind the heating cavity 11, thereby realizing the drying operation before the molding operation of the sludge material, avoiding the problem of cracking or collapse of the sludge after molding and drying, facilitating the molding and discharge of the sludge material, and improving the processing efficiency.

[0024] Secondly, the vertical baffle 4 is provided with an inclined guide part 41 to improve the efficiency of the sludge material entering the vertical baffle 4.

[0025] As shown in the base 1 is provided with the hot air into the heating cavity 11 3, and the discharge port 12 is also provided with a discharge plate 9, 9 is inclined and high end of the discharge plate 9 on the conveying belt 2 to complete the discharge of the conveying belt 2 on the sludge material, and the base 1 is rotatably provided with a rotating roller 21, the conveying belt 2 is sleeved on the rotating roller 21 to complete the circulating movement of the conveying belt 2, and as Figure 4 The first sliding part 513 is symmetrically arranged on the movable seat 51, and the vertical sliding slot 13 is formed in the base 1. The first sliding part 513 is slidably arranged in the vertical sliding slot 13 to improve the vertical sliding stability of the movable seat 51.

[0026] Further, the base 1 is provided with a driving cylinder 53 for driving the movable seat 51 to vertically slide. The driving cylinder 53 is a common technical knowledge for those skilled in the art, which will not be described here.

[0027] In the above technical solution, the vertical baffle 4, the movable seat 51 and the lateral pressing plate 52 are located behind the heating cavity 11, thereby realizing the drying operation before the molding operation of the sludge material, avoiding the problem of cracking or collapse of the sludge after molding and drying, facilitating the molding and discharge of the sludge material, and improving the processing efficiency.

[0028] As a further embodiment of the present application, the movable seat 51 is provided with a chamfer to form a cutting part 511. The movable seat 51 is driven to vertically contact the upper surface of the conveying belt 2.

[0029] Specifically, as shown in Figure 2 , a chamfer is arranged on the movable seat 51 to form a cutting portion 511, when the movable seat 51 vertically slides to close the conveying belt 2, the cutting portion 511 moves close to and abuts against the upper surface of the conveying belt 2, that is, after the movable seat 51 vertically moves up to enable the block-shaped sludge material to be conveyed by the conveying belt 2 to the discharge port 12 for a certain distance, the movable seat 51 vertically moves down to enable the cutting portion 511 to cut the left end of the block-shaped sludge material to realize the segmentation of the sludge material on the conveying belt 2, thereby improving the discharge stability of the sludge material.

[0030] As further provided in the embodiments of the utility model, the movable seat 51 is provided with a mounting portion 512, the mounting portion 512 is provided with a moving belt 6 and a mounting roller 7, the moving belt 6 is sleeved on the two rotationally arranged mounting rollers 7 to move circularly, and the belt surface of the moving belt 6 is in parallel contact with the belt side surface of the conveying belt 2, the movable seat 51 is driven to slide away from the conveying belt 2 to enable the moving belt 6 to be located on both sides of the upper surface of the conveying belt 2, and the movable seat 51 is driven to slide to abut against the conveying belt 2 to enable the moving belt 6 to abut against the belt side surface of the conveying belt 2.

[0031] Specifically, as shown in Figure 5 , the mounting roller 7 is rotationally arranged on the mounting portion 512, and the moving belt 6 is sleeved on the mounting roller 7 to move circularly, as shown in Figure 2 , the belt surface of the moving belt 6 is in parallel contact with the belt side surface of the conveying belt 2, when the movable seat 51 vertically rises to not interfere with the feeding of the formed material on the conveying belt 2, the moving belt 6 vertically rises along with the movable seat 51 to be located on both sides of the upper surface of the conveying belt 2, at this time, the moving belt 6 moves circularly to avoid the sludge material from being stuck below the vertical baffle 4 and accelerate the discharge of the sludge material, when the movable seat 51 is driven to vertically move down to abut against the conveying belt 2, the moving belt 6 vertically moves down along with the movable seat 51, at this time, the belt surface of the moving belt 6 abuts against the belt side surface of the conveying belt 2, and the moving belt 6 moves circularly by being rubbed by the conveying belt 2 to enable the conveying belt 2 to vibrate, thereby utilizing the vibration of the conveying belt 2 to improve the extrusion molding speed and stability of the sludge material located in the forming space on the conveying belt 2, and improve the stability of the formed block-shaped sludge material.

[0032] As further provided in the embodiments of the utility model, a plurality of inner grooves 61 are arranged on the outer belt surface of the conveying belt 2 in a spaced manner, and the inner grooves 61 are vertically arranged.

[0033] Specifically, as shown in Figure 5As shown, the inner groove 61 is vertical and perpendicular to the upper surface of the conveyor belt 2. When the movable seat 51 rises vertically to avoid interfering with the delivery of the formed material on the conveyor belt 2, the moving belt 6 rises vertically along with the movable seat 51 to be located on both sides of the upper surface of the conveyor belt 2. At this time, the presence of the inner groove 61 increases the conveying force of the moving belt 6 on the sludge material, further preventing the sludge material from getting stuck on the lower side of the vertical baffle 4, ensuring operational stability. When the movable seat 51 is driven to move vertically downward and abut against the conveyor belt 2, the moving belt 6 moves vertically downward along with the movable seat 51. At this time, the belt surface of the moving belt 6 abuts against the side of the conveyor belt 2. The inner groove 61 is used to further increase the friction between the moving belt 6 and the conveyor belt 2, thereby ensuring that the moving belt 6 and the conveyor belt 2 move synchronously, increasing the vibration on the conveyor belt 2, and improving the forming stability and efficiency of the sludge material.

[0034] As a further embodiment provided by this utility model, the lateral pressure plate 52 is located in the receiving groove 5121 opened on the mounting part 512 in the default state, and the end face of the lateral pressure plate 52 is flush with the side of the conveyor belt 2. The first end of the mounting roller 7 is provided with friction grooves 71 in a circumferential array. The first end of the mounting roller 7 extends to the side wall of the receiving groove 5121 through the protrusion hole 5122 opened on the mounting part 512 to contact the lateral pressure plate 52.

[0035] Specifically, such as Figure 5 As shown, the upper end of the mounting roller 7 is the first end, and the first end of the mounting roller 7 extends to the side wall of the receiving groove 5121 through the protrusion hole 5122 opened in the mounting part 512 to contact the lateral pressure plate 52. When the moving belt 6 moves in a cycle following the conveyor belt 2, the first end of the mounting roller 7 continuously abuts against the lateral pressure plate 52 and rotates, thereby causing the lateral pressure plate 52 to vibrate due to the abutment and scraping of the mounting roller 7, thereby shaking the sludge adhering to the surface of the lateral pressure plate 52 onto the conveyor belt 2, thereby improving the discharge efficiency of sludge material.

[0036] As a further embodiment of this utility model, a drive shaft 81 and a drive motor 82 are provided in the mounting part 512, and a second sliding part 521 is provided on the side pressure plate 52. The second sliding part 521 is horizontally slidably arranged on the mounting part 512, the drive shaft 81 is rotatably arranged and coupled with the linear toothed groove opened on the second sliding part 521, and the output end of the drive motor 82 is fixedly connected to the drive shaft 81.

[0037] Specifically, such as Figure 5As shown, the second sliding part 521 is horizontally slidably arranged on the mounting part 512, the driving shaft 81 is rotatably arranged and coupled with the linear tooth groove on the second sliding part 521, the output end of the driving motor 82 is fixedly connected with the driving shaft 81, the driving motor 82 can drive the driving shaft 81 to rotate, the driving shaft 81 rotates to drive the lateral pressing plate 52 to horizontally slide through the linear tooth groove on the second sliding part 521, the driving shaft 81 and the driving motor 82 are used to improve the operation stability of the lateral pressing plate 52.

[0038] Further, the proximity switch 514 is arranged on the movable seat 51, when the movable seat 51 vertically slides and abuts on the conveying belt 2, the proximity switch 514 abuts on the vertical baffle 4 to start the driving motor 82.

[0039] Wherein, the proximity switch 514, the driving motor 82 and the electrical connection therebetween are the common technical knowledge of the person skilled in the art, which will not be repeated here.

[0040] The above only describes certain exemplary embodiments of the present application by way of illustration, without doubt, for the person skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the present application.

Claims

1. A sludge drying and molding apparatus, characterized in that, The utility model provides a sludge material forming device, including base (1) and circulatingly moving belt (2) arranged on it, the base (1) is opened with heating cavity (11) and discharge gate (12), be provided with between heating cavity (11) and discharge gate (12) vertical baffle (4) and movable seat (51) in the base (1), the movable seat (51) is symmetrically slidably arranged with lateral pressing plate (52) on it, the movable seat (51) is driven vertically and is in contact with the upper surface of belt (2) to make belt (2), vertical baffle (4), movable seat (51) and lateral pressing plate (52) form forming space, the lateral pressing plate (52) is driven and is relatively close to each other to extend into forming space and extrude sludge material.

2. The sludge drying and molding apparatus according to claim 1, wherein The movable seat (51) is provided with a chamfer to form a cutting part (511), and the movable seat (51) is driven vertically so that the cutting part (511) is in contact with the upper surface of the belt (2).

3. The sludge drying and molding apparatus according to claim 2, wherein The movable seat (51) is provided with a mounting portion (512), the mounting portion (512) is provided with a moving belt (6) and a mounting roller (7), the moving belt (6) is sleeved on two rotatingly arranged mounting rollers (7) to move circularly, and the belt surface of the moving belt (6) is in parallel contact with the belt side surface of the belt (2), the movable seat (51) is driven to slide away from the belt (2) so that the moving belt (6) is located on both sides of the upper surface of the belt (2), and the movable seat (51) is driven to slide in contact with the belt (2) so that the moving belt (6) is in contact with the belt side surface of the belt (2).

4. The sludge drying and molding apparatus according to claim 3, wherein The outer belt surface of the belt (2) is provided with a plurality of inner grooves (61) at intervals, and the inner grooves (61) are vertically arranged.

5. The sludge drying and molding apparatus according to claim 3, wherein The lateral pressing plate (52) is located in the accommodating groove (5121) opened in the mounting portion (512) in the default state, and the end surface of the lateral pressing plate (52) is flush with the belt side surface of the belt (2), a friction groove (71) is arranged on the first end of the mounting roller (7) in a circumferential array, and the first end of the mounting roller (7) extends to the side wall of the accommodating groove (5121) through the extension hole (5122) opened in the mounting portion (512) to contact the lateral pressing plate (52).

6. The sludge drying and molding apparatus according to claim 3, wherein The mounting portion (512) is provided with a driving shaft (81) and a driving motor (82), and the lateral pressing plate (52) is provided with a second sliding portion (521) which is horizontally slidably arranged on the mounting portion (512), the driving shaft (81) is rotationally arranged and coupled with the linear tooth groove opened in the second sliding portion (521), and the output end of the driving motor (82) is fixedly connected with the driving shaft (81).

Citation Information

Patent Citations

  • Sludge drying and forming device

    CN208933213U