Carbon-deposition-free sludge pyrohydrolysis device

Abstract

The utility model discloses a sludge thermal hydrolyzer without carbon deposition, which comprises a base and a machine body, the inside of the base is fixedly connected with a first motor, a discharging mechanism is arranged, after heating is finished, the discharging mechanism is started, sludge enters a discharging pipe and then enters the discharging pipe, and meanwhile, a rotating rod drives a push plate on the surface to rotate; sludge is pushed into a discharging pipe through a push plate and enters a discharging pipe to be discharged, when blockage occurs in the discharging process, the discharging pipe is closed, a push rod is started to drive a moving plate to move, the moving plate pushes the sludge to one side, and meanwhile a fourth motor is started to drive a second rotating shaft to rotate; a second rotating shaft drives a plurality of rotating plates on the surface to rotate, sludge discharge can be promoted, blockage in the discharging process is prevented, a plurality of high-pressure spray heads can be started to spray water in a water tank to the inner wall of the machine body after use, and cleaning is conducted in cooperation with a rotating scraper and a rotating push plate; and after use, sludge deposition and carbon deposition are prevented by timely cleaning.

Description

Technical Field

[0001] This utility model relates to the technical field of carbon-free sludge hot water hydrolyzers, specifically a carbon-free sludge hot water hydrolyzer. Background Technology

[0002] The sludge hydrolysis unit for waste treatment is an advanced sludge treatment device. It primarily uses hot water hydrolysis technology to improve the biodegradability of sludge, promoting subsequent anaerobic digestion or aerobic treatment. This process utilizes high-temperature, high-pressure hot water hydrolysis and flash evaporation to break down the cell walls of biological sludge and decompose organic matter. However, existing devices still have some shortcomings; for example:

[0003] For example, a carbon-free sludge hydrolyzer with announcement number CN217868568U, when in use, includes a conical seat and a stirring mechanism; the conical seat has a cylindrical body at its upper end, with a sealing plate at the upper opening of the cylindrical body, and a guide tube inside the cylindrical body via a support, with a baffle plate in the middle of the inner arc surface of the guide tube, and evenly distributed round holes at both the upper and lower ends of the outer arc surface of the guide tube; the stirring mechanism is located inside the cylindrical body, and its lower end cooperates with the guide tube; it also includes an inlet pipe and an outlet pipe. The feed pipe is located in a through hole on the outer side of the upper surface of the sealing plate, and the discharge pipe is located in a discharge hole in the middle of the lower end face of the conical seat. The above-mentioned device has some problems. Although the device can be used to complete the thermal hydrolysis of sludge, it usually discharges directly through the discharge pipe. Because it is not easy to prevent blockage during the discharge process, the effect of the sludge thermal hydrolyzer is difficult to achieve the expected results. Therefore, we propose a carbon-free sludge thermal hydrolyzer device to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a carbon-free sludge hydrolyzer to solve the problem mentioned in the background art where it is inconvenient to prevent blockage during the discharge process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a carbon-free sludge hot hydrolyzer, comprising a base and a body;

[0006] The base is fixedly connected to the first motor, the first motor is connected to the first rotating shaft, the first rotating shaft is connected to the first gear, the first gear meshes with the gear ring, the gear ring is fixedly connected to the machine body, and the bottom of the machine body is fixedly connected to the support rod. The support rod is slidably connected to the base. The machine body is connected to the rotating rod through a rotating mechanism, and the surface of the rotating rod is fixedly connected to the stirring rod, and the surface of the rotating rod is fixedly connected to the scraper and the push plate. A heating plate is provided inside the machine body, and the heating plate is in contact with the heat-conducting plate.

[0007] The machine body is equipped with a feeding mechanism and a discharge pipe, and the discharge pipe is equipped with a discharge mechanism. A water tank is installed on the top of the machine body, and the water tank is connected to a high-pressure nozzle.

[0008] As a preferred embodiment of this utility model, the rotating mechanism includes a second motor, a second gear, a third gear, a rotating rod, and a stirring rod. The second motor is fixedly connected inside the machine body, and the second motor and the second gear are connected. The second gear and the third gear mesh, and the third gear is connected to the rotating rod.

[0009] As a preferred embodiment of this utility model, the stirring rods are arranged in an array about the surface of the rotating rod, and the scraper on the surface of the rotating rod contacts the side wall of the machine body, and the push plate connected to the surface of the rotating rod contacts the lower inner wall of the machine body.

[0010] As a preferred embodiment of this utility model, the feeding mechanism includes a third motor, a turntable, and a feeding hole. The machine body is fixedly connected to the third motor, and the third motor is connected to the turntable. The turntable surface is provided with a feeding hole, and the feeding hole is the same size as the feeding pipe inside the machine body.

[0011] As a preferred technical solution of this utility model, the discharge mechanism includes a discharge pipe, a push rod, a moving plate, a fourth motor, a second rotating shaft, and a rotating plate. The discharge pipe is fixedly connected to the push rod, and the front end of the push rod is fixedly connected to the moving plate. The discharge pipe is also fixedly connected to the fourth motor. The fourth motor is connected to the second rotating shaft, and the surface of the second rotating shaft is fixedly connected to the rotating plate. The rotating plate is arranged in an array about the surface of the second rotating shaft.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This carbon-free sludge hydrolyzer is equipped with a discharge mechanism. After heating is completed, the discharge mechanism is activated, and the sludge enters the discharge pipe and then the discharge pipe. At the same time, the rotating rod drives the push plate on the surface to rotate, and the push plate pushes the sludge into the discharge pipe and discharges it. If a blockage occurs during the discharge process, the discharge pipe is closed, and the push rod is activated to move the moving plate. The moving plate pushes the sludge to one side, and the fourth motor is activated to drive the second rotating shaft to rotate. The second rotating shaft drives multiple rotating plates on the surface to rotate, which can promote the discharge of sludge and prevent blockage during the discharge process. After use, multiple high-pressure nozzles inside the machine body can be activated to spray water from the water tank onto the inner wall of the machine body, which, together with the rotating scraper and push plate, can be used for cleaning. Timely cleaning after use can prevent sludge deposition and carbon buildup. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the main cross-section of the present invention;

[0014] Figure 2 This is a schematic diagram of the rotating rod structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the discharge pipe structure of this utility model.

[0016] In the diagram: 1. Base; 2. Machine body; 3. First motor; 4. First rotating shaft; 5. First gear; 6. Gear ring; 7. Support rod; 8. Second motor; 9. Second gear; 10. Third gear; 11. Rotating rod; 12. Stirring rod; 13. Scraper; 14. Push plate; 15. Heating plate; 16. Heat-conducting plate; 17. Third motor; 18. Turntable; 19. Discharge hole; 20. Discharge pipe; 21. Push rod; 22. Moving plate; 23. Fourth motor; 24. Second rotating shaft; 25. Rotating plate; 26. Water tank; 27. High-pressure nozzle. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-3 This utility model provides a technical solution: a carbon-free sludge hot hydrolyzer, comprising a base 1 and a body 2. The base 1 is fixedly connected to a first motor 3, which is connected to a first rotating shaft 4. The first rotating shaft 4 is connected to a first gear 5, which meshes with a gear ring 6. The gear ring 6 is fixedly connected to the body 2. The lower part of the body 2 is fixedly connected to a support rod 7, which is slidably connected to the interior of the base 1. The interior of the body 2 is connected to a rotating rod 11 via a rotating mechanism. The rotating mechanism includes a second motor 8, a second gear 9, a third gear 10, a rotating rod 11, and a stirring rod 12. The body 2 is fixedly connected to the second motor 8, and the second motor 8 is connected to the second gear 9. The second gear 9 meshes with the third gear 10, and the third gear 10 is connected to the rotating rod 11. The stirring rod 12 is arranged in an array about the surface of the rotating rod 11. The scraper 13 on the surface of the rotating rod 11 contacts the side wall of the body 2. The push plate 14 connected to the surface of the rotating rod 11 contacts the lower inner wall of the body 2. The surface of the rotating rod 11 and the stirring rod 12 are fixedly connected. The surface of the rotating rod 11, the scraper 13, and the push plate 14 are fixedly connected. A heating plate 15 is provided inside the body 2, and the heating plate 15 contacts the heat-conducting plate 16.

[0019] During operation, sludge is added into the machine body 2 through the upper feed pipe. Before adding the sludge, the heating plate 15 and heat-conducting plate 16 inside the machine body 2 are activated to preheat the internal temperature of the machine body 2. At this time, the sludge is heated upon entry. Simultaneously, the second motor 8 inside the machine body 2 is activated, driving the second gear 9 to rotate. Since the second gear 9 meshes with the third gear 10, the third gear 10 drives the rotating rod 11 to rotate, causing the rotating rod 11 to drive the multiple stirring rods 12 on the surface to rotate. The stirring rods 12 stir the sludge inside, thus... The heating effect is better. At the same time, the rotating rod 11 drives the scraper 13 to rotate, so that the scraper 13 continuously scrapes the sludge from the inner wall of the machine body 2 for stirring and heating. During the stirring and heating process, the first motor 3 drives the first rotating shaft 4 to rotate. At this time, the first rotating shaft 4 drives the first gear 5 to rotate. Since the first gear 5 and the gear ring 6 mesh, the gear ring 6 drives the machine body 2 to rotate. Meanwhile, the support rod 7 under the machine body 2 slides inside the base 1. The stirring rod 12, together with the stirring rod 12 inside the machine body 2, can make the stirring effect of the sludge better and heat the sludge more evenly.

[0020] The machine body 2 is equipped with a feeding mechanism, which includes a third motor 17, a turntable 18, and a feeding hole 19. The machine body 2 is fixedly connected to the third motor 17, and the third motor 17 is connected to the turntable 18. The surface of the turntable 18 is provided with a feeding hole 19, which is the same size as the feeding pipe inside the machine body 2. The machine body 2 is also equipped with a discharge pipe 20, which contains a discharge mechanism. The discharge mechanism includes the discharge pipe 20, a push rod 21, a moving plate 22, and a fourth... The machine body 2 has a motor 23, a second rotating shaft 24, a rotating plate 25, a discharge pipe 20 and a push rod 21, the front end of the push rod 21 and the moving plate 22 are fixedly connected, the discharge pipe 20 and the fourth motor 23 are fixedly connected, the fourth motor 23 and the second rotating shaft 24 are connected, the surface of the second rotating shaft 24 and the rotating plate 25 are fixedly connected, and the rotating plate 25 is arranged in an array about the surface of the second rotating shaft 24. A water tank 26 is provided on the top of the machine body 2, and the water tank 26 and the high-pressure nozzle 27 are connected.

[0021] After heating is complete, the third motor 17 is started to drive the turntable 18 to rotate, so that the discharge hole 19 on the surface of the turntable 18 coincides with the discharge pipe inside the machine body 2. The sludge enters the discharge pipe and then the discharge pipe 20. At the same time, the rotating rod 11 drives the push plate 14 on the surface to rotate, and the push plate 14 pushes the sludge into the discharge pipe and into the discharge pipe 20 for discharge. If a blockage occurs during the discharge process, the discharge pipe 20 is closed, and the push rod 21 is started to drive the moving plate 22 to move. The moving plate 22 pushes the sludge to one side. At the same time, the fourth motor 23 is started to drive the second rotating shaft 24 to rotate, so that the second rotating shaft 24 drives the multiple rotating plates 25 on the surface to rotate, which can promote the discharge of sludge and prevent blockage during the discharge process. After use, the multiple high-pressure nozzles 27 inside the machine body 2 can be started to spray water from the water tank 26 onto the inner wall of the machine body 2, which, together with the rotating scraper 13 and the push plate 14, can be used for cleaning. Cleaning should be carried out in time after use to prevent sludge deposition and carbon buildup.

[0022] Working Principle: When using the carbon-free sludge hydrolyzer, sludge is added into the machine body 2 through the upper feed pipe. Before adding the sludge, the heating plate 15 and heat conduction plate 16 inside the machine body 2 are activated to preheat the internal temperature of the machine body 2. At this time, the sludge is heated after entering. Simultaneously, the second motor 8 inside the machine body 2 is activated, driving the second gear 9 to rotate. Since the second gear 9 meshes with the third gear 10, the third gear 10 drives the rotating rod 11 to rotate, causing the rotating rod 11 to drive the multiple stirring rods 12 on the surface to rotate. The stirring rod 12 agitates the internal sludge, improving the heating effect. Simultaneously, the rotating rod 11 drives the scraper 13 to rotate, continuously scraping down the sludge from the inner wall of the machine body 2 for agitation and heating. During this agitation and heating process, the first motor 3 drives the first rotating shaft 4 to rotate. The first rotating shaft 4 then drives the first gear 5 to rotate. Since the first gear 5 meshes with the gear ring 6, the gear ring 6 drives the machine body 2 to rotate. Meanwhile, the support rod 7 below the machine body 2 slides inside the base 1. The combined effect of the stirring rod 12 and the internal stirring rod 12 of the machine body 2 enhances the agitation of the sludge. To better and more evenly heat the sludge, after heating is complete, the third motor 17 is started to drive the turntable 18 to rotate, so that the discharge hole 19 on the surface of the turntable 18 coincides with the discharge pipe inside the machine body 2. The sludge enters the discharge pipe and then the discharge pipe 20. At the same time, the rotating rod 11 drives the push plate 14 on the surface to rotate, and the push plate 14 pushes the sludge into the discharge pipe and into the discharge pipe 20 for discharge. If a blockage occurs during the discharge process, the discharge pipe 20 is closed, and the push rod 21 is started to drive the moving plate 22 to move. The moving plate 22 pushes the sludge to one side. When the fourth motor 23 is started, it drives the second rotating shaft 24 to rotate, which in turn drives multiple rotating plates 25 on the surface to rotate. This promotes the discharge of sludge and prevents blockage during the discharge process. After use, multiple high-pressure nozzles 27 inside the machine body 2 can be activated to spray water from the water tank 26 onto the inner wall of the machine body 2. This, together with the rotating scraper 13 and pusher 14, cleans the machine. Timely cleaning after use prevents sludge deposition and carbon buildup, thus completing a series of tasks. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A carbon deposition-free sludge thermal hydrolysis device, comprising a base (1) and a body (2); characterized in that The inside of the base (1) is fixedly connected with a first motor (3), the first motor (3) is connected with a first rotating shaft (4), the first rotating shaft (4) is connected with a first gear (5), the first gear (5) is engaged with a gear ring (6), the gear ring (6) is fixedly connected with the body (2), the lower part of the body (2) is fixedly connected with a supporting rod (7), the supporting rod (7) is slidably connected with the inside of the base (1), the inside of the body (2) is connected with a rotating mechanism and a rotating rod (11), the surface of the rotating rod (11) is fixedly connected with a stirring rod (12), the surface of the rotating rod (11) is fixedly connected with a scraper (13) and a push plate (14), and a heating plate (15) is arranged in the inside of the body (2) and in contact with a heat-conducting plate (16). A discharging mechanism is arranged in the inside of the body (2), a discharge pipe (20) is arranged in the inside of the body (2), and a discharging mechanism is arranged in the inside of the discharge pipe (20), a water tank (26) is arranged above the body (2), and the water tank (26) is connected with a high-pressure nozzle (27).

2. A non-coking sludge thermal hydrolyzer according to claim 1, characterized in that, The rotating mechanism comprises a second motor (8), a second gear (9), a third gear (10), a rotating rod (11) and a stirring rod (12), the inside of the body (2) is fixedly connected with the second motor (8), the second motor (8) is connected with the second gear (9), the second gear (9) is engaged with the third gear (10), and the third gear (10) is connected with the rotating rod (11).

3. A non-coking sludge thermal hydrolyzer according to claim 1, characterized in that, The stirring rod (12) is arranged on the surface of the rotating rod (11) in an array, the scraper (13) on the surface of the rotating rod (11) is in contact with the side wall of the body (2), and the push plate (14) connected with the surface of the rotating rod (11) is in contact with the lower wall in the inside of the body (2).

4. A non-coking sludge thermal hydrolyzer according to claim 1, characterized in that, The discharging mechanism comprises a third motor (17), a rotating disc (18) and a discharging hole (19), the inside of the body (2) is fixedly connected with the third motor (17), the third motor (17) is connected with the rotating disc (18), the surface of the rotating disc (18) is provided with the discharging hole (19), and the size of the discharging hole (19) is consistent with that of the discharging pipe in the inside of the body (2).

5. A non-coking sludge thermal hydrolyzer according to claim 1, wherein The discharging mechanism comprises a discharge pipe (20), a push rod (21), a moving plate (22), a fourth motor (23), a second rotating shaft (24) and a rotating plate (25), the inside of the discharge pipe (20) is fixedly connected with the push rod (21), the front end of the push rod (21) is fixedly connected with the moving plate (22), the inside of the discharge pipe (20) is fixedly connected with the fourth motor (23), the fourth motor (23) is connected with the second rotating shaft (24), the surface of the second rotating shaft (24) is fixedly connected with the rotating plate (25), and the rotating plate (25) is arranged on the surface of the second rotating shaft (24) in an array.

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