Roof structure
By combining photovoltaic tiles with base supports and hanging components, and using a cooperative connection between the mounting part and the base support, the problems of cumbersome photovoltaic tile assembly and unreliable fixing are solved, achieving efficient and stable roof connection.
Patent Information
- Application Number
- CN202520223534.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-12
AI Technical Summary
In existing technologies, the assembly of photovoltaic tiles is cumbersome and complicated, and the fixing between tiles and between tiles and the roof is not reliable.
The structure adopts a combination of photovoltaic tiles, base, and hanging components. The connection between the hanging part and the base avoids the need for nails and bolts, and the design of the limiting part and anti-detachment hook improves the stability of the connection.
It reduces assembly complexity, improves assembly efficiency, enhances the stability of the connection between tiles and between tiles and the roof, and improves the waterproof performance of the roof structure.
Smart Images

Figure CN223738864U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of photovoltaic tiles, and more particularly to a roofing structure. Background Technology
[0002] Photovoltaic power generation technology has been widely applied. During the construction of some buildings, solar panels of a certain area are installed on the roof as photovoltaic tiles to generate electricity for the building and reduce the building's electricity costs.
[0003] In related technologies, tiles and tile supports are laminated to form single tiles. The single tiles are then fixed to the roof battens by nailing or bolting. The lower end of the single tile overlaps with the adjacent single tiles by gravity, and finally the roof structure is formed.
[0004] However, the assembly of tiles in related technologies is cumbersome and complex. In addition, the fixing between tiles and between tiles and the roof is not reliable. Utility Model Content
[0005] This utility model provides a roof structure to solve the problems of cumbersome and complex tile assembly in related technologies, as well as the unreliable fixing between tiles and between tiles and the roof.
[0006] In a first aspect, this utility model provides a roof structure, comprising:
[0007] Photovoltaic tiles, base supports, and tile mounting components;
[0008] The roof tile mounting component includes: a mounting part and two fixing parts respectively arranged on opposite sides of the mounting part; the fixing parts are used for fixed connection with the roof; the side of the photovoltaic tile facing the roof is fixedly connected to the base.
[0009] The mounting part is used to connect with the base of the photovoltaic tile.
[0010] Optionally, the mounting part is disposed between adjacent photovoltaic tiles, and the mounting part is used to cooperate and connect with the base support on the first side of one photovoltaic tile and the base support on the second side of another photovoltaic tile, with the first side facing the second side.
[0011] Optionally, the mounting part includes a contact part, a support plate, and a limiting part for contacting the roof;
[0012] The support plate is connected to the side of the contact portion opposite to the roof; the limiting portion is respectively provided on the contact portion and the support plate;
[0013] The base includes: a first plate, a second plate, and a mating part; one side of the first plate is connected to one side of the second plate, and the first plate is perpendicular to the second plate; the first plate is used to connect with the side of the photovoltaic tile facing the roof; the mating part is disposed on the second plate and is used to cooperate with the limiting part.
[0014] Optionally, two adjacent photovoltaic tiles are flush with each other.
[0015] Optionally, the contact portion includes: a first horizontal plate, a first vertical plate, a second vertical plate, and a third vertical plate;
[0016] The first vertical plate, the second vertical plate, and the third vertical plate are perpendicular to the roof surface;
[0017] One side of the first vertical plate is connected to one of the fixing parts, and the opposite side of the first vertical plate is connected to one side of the supporting plate. One side of the second vertical plate is located on the side of the first horizontal plate facing the ridge direction, and one side of the third vertical plate is located on the side of the first horizontal plate facing the purlin direction. The first horizontal plate is attached to the roof surface and is also connected to another fixing part. The opposite side of the second vertical plate is connected to the supporting plate.
[0018] The limiting portion provided on the bearing plate includes: a first anti-detachment hook extending toward the ridge direction and a second anti-detachment hook extending toward the purlin direction; the limiting portion provided on the contact portion includes: a limiting groove with an opening toward the ridge direction; the limiting groove is provided on the opposite side of the third vertical plate;
[0019] The mating part includes: a third anti-detachment hook and a limiting strip disposed on the second plate; the third anti-detachment hook extends toward the ridge direction, and the limiting strip protrudes toward the purlin direction;
[0020] The third anti-detachment hook is supported by the bearing plate, and the third anti-detachment hook is used to fix it to the first anti-detachment hook or the second anti-detachment hook. The limiting strip is used to insert into the limiting groove to form a limiting position, so that the bottom support of the photovoltaic tile and the mounting part form a mating connection.
[0021] Optionally, the installation height of one of two adjacent photovoltaic tiles is greater than the installation height of the other photovoltaic tile.
[0022] Optionally, the contact portion includes a fourth vertical plate and a fifth vertical plate; the number of the bearing plates is two.
[0023] The fourth and fifth vertical plates are perpendicular to the roof surface. One side of the fourth vertical plate contacts the roof surface and is connected to one of the fixing parts. One side of the fifth vertical plate contacts the roof surface and is connected to another fixing part. The opposite sides of a support plate are respectively connected to one side of the fourth vertical plate and the fifth vertical plate. The opposite side of the fourth vertical plate is connected to one side of another support plate, so that the installation height of the support plate near the ridge direction is greater than the installation height of the support plate near the purlin direction.
[0024] The limiting part provided on the contact part includes: a fourth anti-detachment hook provided on one side of the fourth vertical plate and extending toward the purlin direction, and a limiting groove provided on the opposite side of the fifth vertical plate and with its opening toward the ridge direction; the fourth anti-detachment hook is located on the side of one of the bearing plates away from the roof surface, and is spaced apart from one of the bearing plates by a preset distance.
[0025] The limiting part provided on the support plate includes: a fifth anti-detachment hook provided on the opposite side of another support plate and extending toward the ridge direction;
[0026] The mating part includes: a third anti-detachment hook and a limiting strip disposed on the second plate; the third anti-detachment hook extends toward the ridge direction, and the limiting strip protrudes toward the purlin direction;
[0027] The third anti-detachment hook is supported by the bearing plate, and the third anti-detachment hook is used to be fixedly connected with the fourth anti-detachment hook or the fifth anti-detachment hook. The limiting strip is used to be inserted into the limiting groove to form a limiting position, so that the bottom support of the photovoltaic tile and the mounting part form a mating connection.
[0028] Optionally, the base is disposed on the side of the photovoltaic tile facing the roof; the first panel is also provided with an opening facing away from the second panel; the adhesive strip groove is used to accommodate the clips disposed on the waterproof adhesive strip;
[0029] When two adjacent photovoltaic tiles are flush with each other, the waterproof strip is positioned between the adjacent photovoltaic tiles;
[0030] When the installation height of one photovoltaic tile is greater than that of the other photovoltaic tile, the waterproof strip is used to cover the base of the photovoltaic tile with the higher installation height.
[0031] Optionally, a corner code cavity is provided at the connection position between the first plate and the second plate;
[0032] A structural adhesive layer is provided between the first plate of the base and the photovoltaic tile, and a fixing tape is embedded between the structural adhesive layers.
[0033] Optionally, the roof is a sloping roof.
[0034] In this invention, the photovoltaic tile can be connected to the mounting part of the tile hanger through the provided base support, avoiding the need for drilling and bolting. The connection reduces assembly complexity and improves assembly efficiency while ensuring connection stability. In addition, the connection between the photovoltaic tile and the mounting part of the tile hanger through the base support avoids the lower end of the photovoltaic tile relying solely on gravity to overlap with adjacent photovoltaic tiles, thus improving the connection stability between tiles and between tiles and the roof.
[0035] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below. Attached Figure Description
[0036] To more clearly illustrate the technical solutions in the embodiments of this utility model or related technologies, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0037] Figure 1 This is a schematic diagram of the cross-sectional structure of a roof structure provided in an embodiment of this utility model;
[0038] Figure 2 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model;
[0039] Figure 3 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model;
[0040] Figure 4 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model;
[0041] Figure 5 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model;
[0042] Figure 6 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model;
[0043] Figure 7 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model;
[0044] Figure 8 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model;
[0045] Figure 9 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model;
[0046] Figure 10 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model;
[0047] Figure 11 This is a schematic diagram of the cross-sectional structure of another roof structure provided by this utility model embodiment;
[0048] Figure 12 This is a schematic diagram of the cross-sectional structure of another roof structure provided in this embodiment of the utility model. Detailed Implementation
[0049] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
[0050] Reference Figure 1 , Figure 1 A cross-sectional schematic diagram of a first embodiment of a roof structure is shown. The roof structure includes: a photovoltaic tile 10, a base support 20, and a tile hanger 30. The tile hanger 30 includes: a mounting portion 31 and two fixing portions 32 respectively arranged on opposite sides of the mounting portion 31. The fixing portions 32 are used for fixed connection with the roof surface 40. The side of the photovoltaic tile 10 facing the roof surface 40 is fixedly connected to the base support 20. The mounting portion 31 is used for mating connection with the base support 20 of the photovoltaic tile 10. Preferably, the side of the photovoltaic tile 10 facing the roof surface 40 is fixedly connected to the base support 20.
[0051] Optionally, roof 40 is a sloping roof.
[0052] In this embodiment of the invention, the roof 40 may be a sloping roof. Figure 1The roof 40 shown is a sloping roof (or a horizontal roof). The roof structure can be a sandwich panel, cement roof panel, or other roof structural layers. Photovoltaic cells can be embedded inside the photovoltaic tiles. Both sides of the photovoltaic tiles can be covered with a glass layer, or only the light-facing side can be covered with a glass layer. In addition to fulfilling the basic functions of roof tiles, photovoltaic tiles can further realize photovoltaic power generation. Specifically, in this embodiment, the tile hanger 30 is fixedly mounted on the roof 40 by the fixing part 32, and the hanging part 31 of the tile hanger 30 supports and fixes the base support 20. The base support 20 then connects and fixes the ends of the photovoltaic tiles 10, thereby fixing the photovoltaic tiles 10 to the roof 40. When the individual photovoltaic tiles are spliced together... Figure 1 The photovoltaic tiles are spliced together or overlapped to form an integral roof structure.
[0053] Furthermore, Figure 1 The tile hanger 30 shown can be used to support and connect the ends of two adjacent photovoltaic tiles 10. Specifically, the tile hanger 30 includes: a mounting part 31 and two fixing parts 32 respectively arranged on opposite sides of the mounting part 31; the fixing parts 32 are used to fix the connection with the roof 40. In one implementation, self-tapping screws 321 can be used to drive into the fixing parts 32 and the roof 40 to complete the fixed connection between the tile hanger 30 and the roof 40.
[0054] In this design, the side of the photovoltaic tile 10 facing the roof 40 can be pre-fixed to the base support 20 to form an assembly. Subsequently, the pre-assembled base support 20 on the photovoltaic tile 10 can connect with the mounting part to form a tile hanger 30 that supports and fixes the photovoltaic tile 10. Furthermore, the pre-fitting connection between the base support and the tile hanger further improves assembly efficiency while ensuring connection stability.
[0055] Optional, refer to Figure 1 A mounting part 31 is disposed between adjacent photovoltaic tiles 10. The mounting part 31 is used to connect with the base support 20 on the first side of one photovoltaic tile 10 and the base support 20 on the second side of another photovoltaic tile 10 respectively, with the first side facing the second side.
[0056] In this embodiment of the present invention, the first side of the photovoltaic tile 10 in one assembly can be connected to the mounting part 31 by the base 20 provided on the first side, and the second side of the photovoltaic tile 10 in another adjacent assembly can be connected to the mounting part 31 by the base 20 provided on the second side, thereby forming a tile hanger 30 to support and fix the two adjacent photovoltaic tiles 10.
[0057] In this embodiment of the utility model, the process of assembling the roof structure mainly includes: first, fixing the tile hanger 30 to the roof 40; then, obtaining the assembly obtained by pre-assembling the photovoltaic tile 10 and the base support 20; finally, fixing the photovoltaic tile 10 in the assembly to the tile hanger 30 through the base support 20; and repeating this process to form the roof structure.
[0058] In summary, the roof structure provided by this utility model allows photovoltaic tiles to form a mating connection with the mounting part of the tile hanger through a set base, avoiding the need for drilling and bolting. This mating connection reduces assembly complexity and improves assembly efficiency while ensuring connection stability. In addition, the mating connection between the photovoltaic tiles and the mounting part of the tile hanger through the base avoids the lower end of the photovoltaic tile relying solely on gravity to overlap with adjacent photovoltaic tiles, thus improving the connection stability between tiles and between tiles and the roof.
[0059] Optional, refer to Figure 1 and Figure 2 , Figure 2 A cross-sectional structural schematic diagram of a second embodiment of a roof structure is shown. The mounting part 31 includes a contact part 311 for contacting the roof, a support plate 312, and a limiting part 313. The support plate 312 is connected to the side of the contact part 311 away from the roof 40. The limiting part 313 is respectively disposed on the contact part 311 and the support plate 312. The base support 20 includes a first plate 21, a second plate 22, and a mating part 23. One side of the first plate 21 is connected to one side of the second plate 22, and the first plate 21 is perpendicular to the second plate 22. The first plate 21 is used to connect with the side of the photovoltaic tile 10 facing the roof 40. The mating part 23 is disposed on the second plate 22 and is used to cooperate with the limiting part 313.
[0060] In the first and second embodiments of this utility model, self-tapping screws 321 can be used to drive the fixing part 32 and the roof 40 to complete the fixed connection between the tile hanger 30 and the roof 40. The contact part 311 is used to contact the roof 40 and increase the setting height of the support plate 312 connected to it, so that the support plate 312 can be at a certain height from the roof and has a horizontal bearing function. The bottom support 20 of the photovoltaic tile 10 can be supported on the support plate 312. Furthermore, a limiting part 313 can also be provided on the contact part 311 and the support plate 312. The limiting part 313 is mainly used to achieve structural matching with the mating part on the bottom support 20, so that the bottom support 20 can form a mating connection with the limiting part 313. This mating connection method avoids the drilling connection operation such as nailing and bolting. The mating connection reduces the assembly complexity while ensuring the connection stability.
[0061] Furthermore, the structure of the base support 20 can be matched with the structure of the mounting part 31 of the tile hanger 30. Specifically, the base support 20 can be composed of a first plate 21, a second plate 22, and a mating part 23. One side of the first plate 21 is connected to one side of the second plate 22, and the first plate 21 is perpendicular to the second plate 22, thus forming a right-angle frame structure. The first plate 21 is used to connect with the side of the photovoltaic tile 10 facing the roof 40, thereby completing the pre-assembly between the base support 20 and the photovoltaic tile 10. The mating part 23 is provided on the second plate 22, and the mating part 23 can be used to cooperate and connect with the limiting part 313 on the tile hanger 30.
[0062] Optional, refer to Figure 1 In the first embodiment of this utility model, two adjacent photovoltaic tiles 10 are flush with each other, which can form a planar roof structure, thus having a better appearance and functionality.
[0063] Optional, refer to Figure 1 The contact portion 311 includes: a first horizontal plate a, a first vertical plate b, a second vertical plate c, and a third vertical plate d; the first vertical plate b, the second vertical plate c, and the third vertical plate d are perpendicular to the roof surface; one side of the first vertical plate b is connected to a fixing part 32, and the opposite side of the first vertical plate b is connected to one side of the supporting plate 312; one side of the second vertical plate c is located on the side of the first horizontal plate a facing the ridge direction x, and one side of the third vertical plate d is located on the side of the first horizontal plate a facing the purlin direction y; the first horizontal plate a is in contact with the roof surface 40, and the first horizontal plate a is also connected to another fixing part 32; the opposite side of the second vertical plate c is connected to the supporting plate 312; the limiting part 313 provided on the supporting plate 312 includes: a first vertical plate a extending towards the ridge direction x. The photovoltaic tile 10 has a first anti-detachment hook e and a second anti-detachment hook f extending towards the purlin direction y; the limiting part 313 provided on the contact part 311 includes a limiting groove g with an opening facing the ridge direction; the limiting groove g is provided on the opposite side of the third vertical plate d; the mating part 23 includes a third anti-detachment hook 231 and a limiting strip 232 provided on the second plate; the third anti-detachment hook 231 extends towards the ridge direction x, and the limiting strip 232 protrudes towards the purlin direction y; the third anti-detachment hook 231 is supported by the bearing plate 312, and the third anti-detachment hook 231 is used to fixally connect with the first anti-detachment hook e or the second anti-detachment hook f, and the limiting strip 232 is used to insert into the limiting groove g to form a limit, thereby making the bottom support 20 of the photovoltaic tile 10 and the mounting part 31 form a mating connection.
[0064] In the first embodiment of this utility model, the contact portion 311 includes: a first horizontal plate a, a first vertical plate b, a second vertical plate c, and a third vertical plate d. The first horizontal plate a directly contacts the roof 40, while the first vertical plates b, c, and d provide support and raise the height of the supporting plate 312. The supporting plate 312 primarily supports the base support 20. Specifically, the limiting portion 313 on the supporting plate 312 includes: a first anti-detachment hook e and a second anti-detachment hook f. The limiting portion 313 on the contact portion 311 includes: a limiting groove g. The mating portion 23 of the base support 20 includes: a third anti-detachment hook 231 and a limiting strip 232 disposed on the second plate.
[0065] The support plate 312 and the first anti-detachment hook e form a first groove with an opening facing the ridge direction x. This first groove is used to accommodate the third anti-detachment hook 231 of the bottom support 20 of a photovoltaic tile 10 located on the side facing the purlin direction y. The bottom support 20 is fixed to the tile hanger 10 by the cooperation of the third anti-detachment hook 231 and the first anti-detachment hook e. Additionally, the support plate 312 and the second anti-detachment hook f form a second groove with an opening facing the purlin direction y. This second groove is used to accommodate the third anti-detachment hook 231 of the bottom support 20 of an adjacent photovoltaic tile 10 located on the side facing the ridge direction x. The bottom support 20 is fixed to the tile hanger 10 by the cooperation of the third anti-detachment hook 231 and the second anti-detachment hook f. This achieves the purpose of fixing two adjacent photovoltaic tiles together with a single tile hanger.
[0066] Furthermore, during assembly, the limiting strip 232 on the base support 20 of the photovoltaic tile 10 can also form a mating connection with the limiting groove g on the tile hanger 30, thereby further improving the connection stability of the tile hanger to the base supports of two adjacent photovoltaic tiles. Moreover, the entire assembly process is relatively simple and efficient.
[0067] Optional, refer to Figure 1 and Figure 2 The first plate 21 is also provided with a strip groove 24 with an opening facing away from the second plate 22; the strip groove 24 is used to accommodate the clips provided on the waterproof strip 50; see reference Figure 1 When two adjacent photovoltaic tiles 10 are flush with each other, the waterproof strip 50 is positioned between the adjacent photovoltaic tiles 10; refer to Figure 2 When the installation height of one photovoltaic tile 10 is greater than that of the other photovoltaic tile 10, the waterproof strip 50 is used to cover the base 20 of the photovoltaic tile 10 with the higher installation height.
[0068] In the first embodiment of this utility model, the waterproof adhesive strip 50 connected to the adhesive strip groove 24 of the base 20 is used to waterproof and seal the position between adjacent photovoltaic tiles 10, thereby improving the waterproof performance of the roof structure.
[0069] In the second embodiment of this utility model, a waterproof adhesive strip 50 connected to the adhesive strip groove 24 of the base support 20 is used to shield the base support 20 of the photovoltaic tile 10, which is installed at a relatively high height, thereby providing a waterproof seal at the shielded area and improving the waterproof performance of the roof structure. The waterproof adhesive strip 50 can be in a lifted state during assembly to facilitate the assembly operation. After assembly, the waterproof adhesive strip 50 is in a lowered state, thus providing a waterproof seal. When the waterproof adhesive strip 50 is in the lowered state, its end can contact the light-receiving surface of the adjacent photovoltaic tile 10.
[0070] Optional, refer to Figure 1 and Figure 2 An angle code cavity 25 is provided at the connection position between the first plate 21 and the second plate 22; a structural adhesive layer 60 is provided between the first plate 21 of the base support 20 and the photovoltaic tile 10, and a fixing tape 61 is embedded between the structural adhesive layers 60.
[0071] The corner bracket cavity 25 on the base bracket 20 is used to insert corner brackets, enabling the interlocking of base brackets 20 on adjacent sides of the photovoltaic tile 10, thus completing the assembly of the base brackets. Furthermore, the structural adhesive layer 60 and fixing tape 61 filling the space between the base bracket 20 and the photovoltaic tile 10 provide excellent waterproof sealing, thereby improving the overall performance of the roof structure. It should be noted that this embodiment of the invention can also be applied to horizontal roofs, and this embodiment is not limited thereto.
[0072] In summary, the assembly process of the roof structure (sloping roof) of the first embodiment of this utility model is described as follows:
[0073] 1. Reference Figure 3 First, self-tapping screws 331 can be used to drive into the fixing part 32 and the roof 40 to complete the fixed connection between the tile hanger 30 and the roof 40. The roof form includes, but is not limited to, sandwich panels, wooden roof trusses, water-resistant strips and other roof structural layers. The water-guiding cavity i on the tile hanger 10 is used for drainage.
[0074] 2. Reference Figure 4 Then, the bottom support 20 of the photovoltaic tile 10 can be placed at an angle on the support plate 312 of the tile hanger 30 and pushed along the ridge direction x to ensure that the bottom support 20 at the upper end of the photovoltaic tile 10 (the end closer to the ridge direction x) reaches position m1, so that the bottom support 20 at the lower end of the photovoltaic tile 10 (the end closer to the purlin direction y) is separated from the corresponding tile hanger 30.
[0075] 3. Reference Figure 5 Then, the photovoltaic tile 10 can be pushed along the ridge direction x so that the bottom support 20 at the upper end of the photovoltaic tile 10 reaches position m2. Then, the posture of the photovoltaic tile 10 is adjusted so that the bottom support 20 at the lower end of the photovoltaic tile 10 can be placed on the support plate 312 of the corresponding tile hanging piece 30.
[0076] 4. Reference Figure 6 Then, using gravity, the photovoltaic tile 10 moves towards the purlin direction y, causing the upper support 20 of the photovoltaic tile 10 to reach position m3, and the limiting strip 232 of the upper support 20 of the photovoltaic tile 10 fits into the limiting groove g. At the same time, the lower support 20 of the photovoltaic tile 10 engages with the first anti-detachment hook e of the corresponding tile hanger 30, and the waterproof strip 50 is squeezed evenly to achieve a waterproof effect. This completes the installation of one photovoltaic tile. Repeating the above process will form a series of photovoltaic tiles. Figure 1 and Figure 7 The roof structure shown. The drainage channel 70 is used for drainage. Figure 7 This diagram shows a schematic of the short-side installation and splicing of the photovoltaic tiles in the first embodiment of this utility model. Figure 1 The diagram shown is a schematic diagram of the long side installation and splicing of the photovoltaic tile in the first embodiment of this utility model.
[0077] Optional, refer to Figure 2The contact portion 311 includes: a fourth vertical plate j and a fifth vertical plate k; the number of bearing plates 312 is two; the fourth vertical plate j and the fifth vertical plate k are perpendicular to the roof surface 40, one side of the fourth vertical plate j contacts the roof surface 40 and is connected to a fixing part 32, and one side of the fifth vertical plate k contacts the roof surface 40 and is connected to another fixing part 32; the opposite sides of one bearing plate 312 are respectively connected to one side of the fourth vertical plate j and the fifth vertical plate k; the opposite side of the fourth vertical plate j is connected to one side of another bearing plate 312, so that the setting height of the bearing plate 312 near the ridge direction x is greater than the setting height of the bearing plate 312 near the purlin direction y; the limiting portion 313 provided on the contact portion 311 includes: a fourth anti-detachment hook n provided on one side of the fourth vertical plate j extending towards the purlin direction y, and a hook provided on the opposite side of the fifth vertical plate k. The limiting groove g with its opening facing the ridge direction x; the fourth anti-detachment hook n is located on the side of a support plate 312 away from the roof 40, and is spaced at a preset distance from the support plate 312; the limiting part 313 provided on the support plate 312 includes: a fifth anti-detachment hook o provided on the opposite side of another support plate 312 extending towards the ridge direction x; the mating part 23 includes: a third anti-detachment hook 231 and a limiting strip 232 provided on the second plate 22; the third anti-detachment hook 231 extends towards the ridge direction x, and the limiting strip 232 protrudes towards the purlin direction y; the third anti-detachment hook 231 is supported by the support plate 312, and the third anti-detachment hook 231 is used to fixally connect with the fourth anti-detachment hook e or the fifth anti-detachment hook f, and the limiting strip 232 is used to insert into the limiting groove g to form a limit, thereby making the bottom support 20 of the photovoltaic tile 10 and the hanging part 31 form a mating connection.
[0078] In the second embodiment of this utility model, the contact part 311 includes: a fourth vertical plate j and a fifth vertical plate k; the number of bearing plates 312 is two; wherein, the bearing plate 312 with a lower setting height in the tile hanger 30 can be used to directly contact the roof 40 and support the photovoltaic tile 10 with a lower setting height. The fourth vertical plate j and the fifth vertical plate k play a supporting role, and the fourth vertical plate j plays a role in raising the setting height of the other bearing plate 312, so that the bearing plate 312 with a higher setting height can support the photovoltaic tile 10 with a higher setting height, thereby forming an overlapping effect of two photovoltaic tiles with different heights, so that the sides of adjacent photovoltaic tiles can be connected by overlapping to form a roof structure in the form of stacked tiles.
[0079] Specifically, the limiting part 313 provided on the contact part 311 includes: a fourth anti-detachment hook n and a limiting groove g; the limiting part 313 provided on the bearing plate 312 includes: a fifth anti-detachment hook o; the mating part 23 includes: a third anti-detachment hook 231 and a limiting strip 232; wherein, the bearing plate 312 with a higher setting and the fifth anti-detachment hook o form a third groove with an opening facing the ridge direction x. The third groove is used to accommodate the third anti-detachment hook 231 of the bottom support 20 provided on the side of a photovoltaic tile 10 facing the purlin direction y, and the bottom support 20 is fixed to the tile hanging piece 10 by the mating connection between the third anti-detachment hook 231 and the fifth anti-detachment hook o. In addition, a lower-height support plate 312 and a fourth anti-detachment hook n form a fourth groove with an opening facing the purlin direction y. This fourth groove is used to accommodate the third anti-detachment hook 231 of the bottom support 20 set on the side facing the ridge direction x of the adjacent photovoltaic tile 10. The bottom support 20 is fixed to the tile hanger 10 by the cooperation of the third anti-detachment hook 231 and the fourth anti-detachment hook n, thereby achieving the purpose of fixing two adjacent photovoltaic tiles through a tile hanger.
[0080] Furthermore, during assembly, the limiting strip 232 on the base support 20 of the photovoltaic tile 10 can also form a mating connection with the limiting groove g on the tile hanger 30, thereby further improving the connection stability of the tile hanger to the base supports of two adjacent photovoltaic tiles. Moreover, the entire assembly process is relatively simple and efficient.
[0081] It should be noted that, referring to Figure 2 The end of the side of the taller support plate 312 in the roof mounting bracket 30 facing the roof can be chamfered. This reduces the risk of impact damage to the sun-receiving surface of the photovoltaic tile 10 caused by the taller support plate 312 during assembly. Alternatively, the shorter support plate 312 in the roof mounting bracket 30 can form an angle with the roof 40 to meet the overlapping requirements of the photovoltaic tiles.
[0082] In summary, the assembly process of the roof structure (sloping roof) of the second embodiment of this utility model is described as follows:
[0083] 1. Reference Figure 8 First, self-tapping screws 321 can be used to nail the fixing part 32 of the tile hanger 30 and the roof 40 respectively to complete the fixed connection between the tile hanger 30 and the roof 40.
[0084] 2. Reference Figure 9Then, the bottom support 20 of the photovoltaic tile 10 can be tilted and placed on the support plate 312 with a lower setting height of the tile hanger 30, and pushed along the ridge direction x to ensure that the bottom support 20 of the upper end of the photovoltaic tile 10 (the end closer to the ridge direction x) reaches position p1, and that the bottom support 20 of the lower end of the photovoltaic tile 10 (the end closer to the purlin direction y) is separated from the corresponding tile hanger 30.
[0085] 3. Reference Figure 10 Then, the photovoltaic tile 10 can be pushed up so that the bottom support 20 at the upper end of the photovoltaic tile 10 (the end closest to the ridge x direction) reaches position p2. Then, the posture of the photovoltaic tile 10 is adjusted so that the bottom support 20 at the lower end of the photovoltaic tile 10 can be placed on the support plate 312 with a higher setting height of the corresponding tile hanging piece 30. During this process, the waterproof strip 50 is in a lifted state.
[0086] 4. Reference Figure 11 Then, gravity can be used to slide the photovoltaic tile 10 down, so that the bottom support 20 at the upper end of the photovoltaic tile 10 reaches position p3, and the limiting strip 232 of the bottom support 20 at the upper end of the photovoltaic tile 10 fits into the limiting groove g. At the same time, the bottom support 20 at the lower end of the photovoltaic tile 10 is connected to the fifth anti-detachment hook o of the corresponding tile hanging piece 30, and the pressure on the waterproof strip 50 is evenly distributed to achieve a waterproof effect. This completes the installation of one photovoltaic tile. Repeating the above process can form a series of photovoltaic tiles. Figure 2 and Figure 12 The roof structure shown. Figure 12 This diagram illustrates the short-side installation and splicing of the photovoltaic tiles in the second embodiment of this invention. Figure 2 The diagram shown is a schematic diagram of the long side installation and splicing of the photovoltaic tile in the second embodiment of this utility model.
[0087] In summary, the roof structure provided by this utility model allows photovoltaic tiles to connect with the mounting parts of the tile hangers via a base support, avoiding the need for nailing and bolting. This connection ensures stability while reducing assembly complexity and improving efficiency. Furthermore, the connection between the base support and the mounting parts prevents the lower ends of the photovoltaic tiles from relying solely on gravity to overlap with adjacent tiles, thus enhancing the stability of connections between tiles and between tiles and the roof. Additionally, each photovoltaic tile is reliably connected to the batten strip at both ends, preventing direct connection between adjacent tiles and ensuring independent installation and removal of any single tile.
[0088] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.
[0089] The various embodiments in this specification are described in a related manner. Similar or identical parts between embodiments can be referred to mutually. Each embodiment focuses on describing the differences from other embodiments. For embodiments of devices, electronic devices, computer-readable storage media, and computer program products containing instructions, the descriptions are relatively simple because they are basically similar to the method embodiments; relevant parts can be referred to the descriptions of the method embodiments.
[0090] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model are included within the scope of protection of this utility model.
Claims
1. A roofing structure, characterized by, The roof structure comprises: a photovoltaic tile, a base and a hanging piece; the hanging piece comprises a hanging part and two fixing parts arranged on opposite sides of the hanging part respectively; the fixing parts are used for fixedly connecting with the roof; one side of the photovoltaic tile facing the roof is fixedly connected with the base; the hanging part is used for cooperatively connecting with the base on the first side of one photovoltaic tile and the base on the second side of another photovoltaic tile, the first side facing the second side.
2. The roofing structure according to claim 1, wherein the hanging part comprises a contact part, a bearing plate and a limiting part; 3. The roofing structure according to claim 2, wherein the bearing plate is connected with one side of the contact part away from the roof; the limiting part is arranged on the contact part and the bearing plate respectively; the base comprises a first plate body, a second plate body and a cooperatively connecting part; one side of the first plate body is connected with one side of the second plate body, and the first plate body is perpendicular to the second plate body; the first plate body is used for connecting with the side of the photovoltaic tile facing the roof; the cooperatively connecting part is arranged on the second plate body, and the cooperatively connecting part is used for cooperatively connecting with the limiting part. two adjacent photovoltaic tiles are flush with each other.
4. The roofing structure according to claim 3, wherein the contact part comprises a first horizontal plate, a first vertical plate, a second vertical plate and a third vertical plate; 5. The roofing structure according to claim 4, wherein the first vertical plate, the second vertical plate and the third vertical plate are perpendicular to the roof; one side of the first vertical plate is connected with one fixing part, and the opposite side of the first vertical plate is connected with one side of the bearing plate; one side of the second vertical plate is arranged on one side of the first horizontal plate facing the ridge direction, and one side of the third vertical plate is arranged on one side of the first horizontal plate facing the rafter direction; the first horizontal plate is attached to the roof, and the first horizontal plate is also connected with another fixing part; the opposite side of the second vertical plate is connected with the bearing plate; the limiting part arranged on the bearing plate comprises a first anti-unhooking hook extending towards the ridge direction and a second anti-unhooking hook extending towards the rafter direction; the limiting part arranged on the contact part comprises a limiting slot with an opening facing the ridge direction; the limiting slot is arranged on the opposite side of the third vertical plate; the cooperatively connecting part comprises a third anti-unhooking hook arranged on the second plate body and a limiting strip; the third anti-unhooking hook extends towards the ridge direction, and the limiting strip protrudes towards the rafter direction; the third anti-unhooking hook is carried by the bearing plate, and the third anti-unhooking hook is used for fixedly connecting with the first anti-unhooking hook or the second anti-unhooking hook; the limiting strip is used for being inserted into the limiting slot to form limiting, so that the base of the photovoltaic tile cooperatively connects with the hanging part. the setting height of one photovoltaic tile of two adjacent photovoltaic tiles is greater than the setting height of the other photovoltaic tile.
6. The roofing structure according to claim 3, wherein the contact part comprises a fourth vertical plate and a fifth vertical plate; the number of the bearing plates is two.
7. The roofing structure according to claim 6, wherein The fourth vertical plate and the fifth vertical plate are perpendicular to the roof, one side of the fourth vertical plate is in contact with the roof and connected with one of the fixed parts, and one side of the fifth vertical plate is in contact with the roof and connected with another fixed part; the opposite sides of one of the bearing plates are connected with one side of the fourth vertical plate and the fifth vertical plate respectively; the opposite side of the fourth vertical plate is connected with one side of another bearing plate, so that the setting height of the bearing plate close to the ridge direction is greater than that of the bearing plate close to the purlin direction; The limiting part arranged on the contact part includes a fourth anti-unhooking hook arranged on one side of the fourth vertical plate and extending towards the purlin direction, and a limiting slot arranged on the opposite side of the fifth vertical plate and opening towards the ridge direction; the fourth anti-unhooking hook is located on the side of one of the bearing plates away from the roof and spaced apart from one of the bearing plates by a preset distance; The limiting part arranged on the bearing plate includes a fifth anti-unhooking hook arranged on the opposite side of another bearing plate and extending towards the ridge direction; The matching part includes a third anti-unhooking hook and a limiting strip arranged on the second plate body; the third anti-unhooking hook extends towards the ridge direction, and the limiting strip protrudes towards the purlin direction; The third anti-unhooking hook is carried by the bearing plate, and the third anti-unhooking hook is used for fixed connection with the fourth anti-unhooking hook or the fifth anti-unhooking hook; the limiting strip is used for insertion into the limiting slot to form limiting, so that the bottom support of the photovoltaic tile is matched and connected with the hanging part.
8. The roofing structure according to claim 3, wherein The bottom support is arranged on the side edge of the photovoltaic tile facing the roof; the first plate body is further provided with a rubber strip clamping groove opening away from the second plate body; the rubber strip clamping groove is used for accommodating a clamping block arranged on a waterproof rubber strip; In the case that two adjacent photovoltaic tiles are flush with each other, the waterproof rubber strip is arranged at a position between the adjacent photovoltaic tiles; In the case that the setting height of one of the two adjacent photovoltaic tiles is greater than that of the other, the waterproof rubber strip is used for shielding the bottom support of the photovoltaic tile with a higher setting height.
9. The roofing structure according to claim 3, wherein An angle code cavity is arranged at the connection position of the first plate body and the second plate body; A structural adhesive layer is filled and arranged between the first plate body of the bottom support and the photovoltaic tile, and a fixed adhesive tape is embedded between the structural adhesive layers.
10. The roofing structure according to any one of claims 1 to 9, characterized in that The roof is an inclined roof.